1. FMEA Eğitim Notları BSH Tedarikçileri İçin M.Fatih Sütçüler
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15. FMEA Formu Thema des Vortrags I Abt. I TT. Monat JJJJ I Folie: No Proses problem Değerlendirme Görevler Kim Ne Zmn İsim Parça/ Adım Açıklama Etki Sebep Önlem/ kontrol Tespit S A E RZ
Risk tanımlarını flipchart’a listele ve gurup olarak ortak bir tanım üzerinde uzlaş 2.adım, riskmanalizini sorgula. Öncelik, önem, olasılık kavramlarını oluşturmaya çalış.
Olası hata türleri ile Risk arasında, etkiler ile risk önem değerlendirmesi arasında ilişki kur 1. Identify the possible failures that a component can have on a system. 2. Assess how these failures could affect the system. 3. Document the possible failures and the potential effects they could have on the system.
FMEA formunu dağıt ve açıklamaları bunun üzerinden yap
Proaktif olmanın önemini vurgula. Başımıza taş düşmeden... Alınacaksa hesaplı riskler almalı...
Ford began using FMEA in 1972 to analyze their engineering designs. Chrysler, Ford, and GM developed QS9000, an automotive equivalent to ISO9000. Design and process FMEAs were a standard for compliance with the QS9000 The AIAG and ASQC presented an FMEA manual that was approved by the Big Three automakers in 1993.
Slaytı Göstermeden, FMEA’nın ne gibi faydaları olabilir? Gurubu çalıştır... MEA is a preventative action. Predefined problems can help with: Safety- Potential safety problems with a product or service can be defined and rectified before an incident can occur. Quality- Identifying potential failures and the possible means of fixing these can help reduce quality costs that may have occurred if the problems weren’t identified until implementation of the system. Reliability- Consumers will be able to rely on a product or service if they do not encounter failures during use.
FMEA is used in: Concept – FMEA is used to analyze a system when it is first conceived. Design – FMEA is used to analyze a product before it is put into production. Process-FMEA is used by companies to analyze manufacturing processes and the potential failures that might occur during production. Service – FMEA focuses on the service industry and focuses on potential failures based on industry practices before bring this service to the customer. Equipment – A company will use FMEA to determine failures of equipment or software before they purchase them for use.
Each component must be labeled so none of them will be overlooked. Develop a block diagram that shows the components or steps and indicate how they are related. List the failures that may occurr with each function. This is the failure mode.
Kız istemeye gitme prosesi Planı tahtaya çiz. Riskleri listelettir. En önemliden, önemsize göre sıralattır
Based on the current controls of the company, determine the likelihood that a failure would be detected. Rank them from one to 10. One being least likely to detect, 10 being most likely to detect. Decide which risks take the highest priority. This can be determined from the previous factors. A combination of the severity, probability, and the likelihood of detection should determine which risks would take priority. Assign responsibility of the highest risks and set a completion date. Update the FMEA as action is taken. Once a failure mode has been neutralized, determine the next highest risk. Also an update will be needed if there is a change in the product or service that could produce new failure modes. The risks are assigned a Risk Priority Number. This is equal to (Severity Rank)*(Probability Rank)*(Detection Rank).
Kız isteme prosesindeki risklerle ilgili birkaç alıştırma yap!
Before the exercise, the presenter may what to develop a simple FMEA worksheet such as the example given previously. This will provide the group viewing the presentation to fill out the form. This exercise is designed to let the class or group determine how they would rank each failure. There is no right or wrong answers, but the reasons for how they rank each failure during the exercise should be discussed.