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TENNECO AUTOMOTIVE
ANNUAL REPORT 2002




                     GO
OUR MISSION IS
CORPORATE PROFILE Tenneco Automotive is one of the world’s largest designers, manufacturers and

marketers of emission control and ride control products and systems for the automotive original equipment

market and aftermarket.The company became an independent corporation in 1999, allowing singular focus

on strategies to maximize global results.      Tenneco Automotive markets its products principally under

the Monroe®, Walker ®, Gillet ®, and Clevite® Elastomers brand names. Leading manufacturers worldwide

use our products in their vehicles, attracted principally by our groundbreaking advanced technologies.

We are one of the top suppliers to the automotive aftermarket, offering exceptionally strong brand

recognition among consumers and trade personnel.            Tenneco Automotive employs approximately

19,600 people worldwide.


MISSION Tenneco Automotive’s mission is to delight our customers as the number-one technology-driven,

global manufacturer and marketer of value-differentiated ride control, emission control and elastomer

products and systems.       We will strengthen our leading position through a shared-value culture of

employee involvement, where an intense focus on continued improvement delivers shareholder value in

everything we do.




CONTENTS
1.         Financial Highlights     Profit improvement and reduction in borrowings
Gatefold   Tenneco at a Glance      Customer, geographic, product and market balance
2.         Letter to Shareholders   Proven strategies and a disciplined approach to execution
5.         Our Mission is GO        A results-oriented company in action
6.         Going Stronger           Capitalizing on new opportunities
8.         Going Smarter            Standardizing products and processes for flexibility
9.         Going Leaner             Reducing costs, inventories and customer lead times
10.        Going Cleaner            Addressing stricter emission standards through innovation
12.        Going Safer              Promoting the safety benefits of ride control products
14.        Going Further            Leveraging capabilities and customer responsiveness
15.        Going Together           Committing to continuous improvement
16.        Going Forward            Strict oversight from Board of industry experts
           10K                      Financial statements and notes
Back       Investor Information     Contacts, web site, annual meeting, stock data
TENNECO AUTOMOTIVE INC.
A Global Supplier of Ride and Emission Control Systems

People: Approximately 19,600              Manufacturing & Distribution Facilities: 90                   Engineering Centers: 8



Operations              2002 Sales        Markets Served            Products                            Brands
                        $1.9 billion      Passenger cars            Complete exhaust systems
Original Equipment –                                                                                                                   ®

                                          Light trucks              Fabricated manifolds
Emission Control
                                          Commercial trucks         Manifold-converter modules
                                          Industrial applications   Downpipes
                                          Motorbikes                Exhaust heat exchangers
                                                                    Mufflers
                                                                    Diesel particulate filter systems
                                                                    Catalytic converter shells
                        $671 million      Passenger cars            Shocks & struts
Original Equipment –                                                                                                                           ®

                                          Light trucks              Suspension bushings
Ride Control
                                          Commercial trucks         Coil, air & leaf springs                          ®

                                          Niche markets             Torque rods
                                                                    Engine/body mounts
                                                                    Suspension modules/systems
                                                                                                                                                   ®
                                                                    Control arms/bars/links


Operations              2002 Sales        Markets Served            Products                            Brands
                        $358 million      Passenger cars            Manifolds
Aftermarket –
                                          Light trucks              Mufflers
Emission Control                                                                                                                       ®
                                          Commercial trucks         Pipes
                                          Performance vehicles      Tubing
                                                                                                                                       ®
                                                                    Mounting components                                                                SM



                                                                    Catalytic converters
                                                                                                                               ®




                        $550 million      Passenger cars            Shocks
Aftermarket –
                                                                                                                                           ®
                                          Light trucks              Struts
Ride Control
                                          Commercial trucks         Cartridges
                                          Trailers                  Mounting kits
                                                                                                                                   ®




                                                                                                                          SM




                                                                    2002 Sales                           2002 EBIT
                                            2002      2001
Revenues (millions)                         3,459     3,364
                                                                           10%                                  13%
Ride Control/Emission Control Balance†      35/65     35/65
                                                                                                          11%
Original Equipment/Aftermarket Balance†     74/26     72/28
                                                                     35%              55%                                          76%
†percentage of sales




                                                                      North America                       North America
                                                                      Europe                              Europe
                                                                      Rest of World                       Rest of World
Countries: 23



Competitors     Key Advantages                           Top Five Customers Top Five Platforms 2002 Market Opportunities
                                                                               GM Suburban/Yukon XL/
ArvinMeritor                                             General Motors                                   Emission regulations
                                                                                Escalade/Tahoe
Faurecia                                                 Ford                                             Noise reduction regulations
                                                                               GM Envoy/Trailblazer
Visteon                                                  Volkswagen                                       Demand for
                Leading technologies                                           VW Bora/Golf/Leon/A3
Delphi                                                   DaimlerChrysler                                   diesel/hybrid vehicles
                Experienced team                                               GM Blazer/Bravada/Jimmy
Eberspacher                                              PSA Peugeot                                      Emerging markets
                Product/process quality                                        Dodge Ram Pickup           Customer penetration
                Global program management                                                                 New technologies
                Asian alliances                                                                           Non-automotive markets
                Joint ventures in China, Thailand,
                                                                               GM Suburban/Yukon XL/
                  and U.K.
ArvinMeritor                                             Ford                                             Vehicle stability/
                                                                                Escalade/Tahoe
                Customer relationships
Delphi                                                   Volkswagen                                        safety requirements
                                                                               VW Golf/ Audi TT/ Toledo
                Broad product range
Tokico                                                   DaimlerChrysler                                  Modular assembly
                                                                               DaimlerChrysler Town &
                Full service supplier
ZF Sachs                                                 General Motors                                   New technologies
                                                                                Country/Voyager/Caravan
                Just In Time (JIT) delivery
Bilstein                                                 Nissan Motor Co.                                 Non-automotive markets
                                                                               Ford F-Series Truck
Kayaba
                                                                               DaimlerChrysler
                                                                                Stratus/Sebring

Competitors     Key Advantages                           Top Five Customers Leading Products              Market Opportunities
                                                                               Mega-Flow™ mufflers
ArvinMeritor                                             NAPA                                             Growing number of
                                                                               Quiet-Flow™ mufflers
OE Service                                               TEMOT Autoteile                                    vehicles on road
                                                                               Tru-Fit™ Universal
Bosal                                                    Automotive                                       Aging vehicle population
                                                                                mufflers
Faurecia                                                   Distribution                                   OE Service
                Brand dominance
                                                                               SoundFX™ mufflers
Goerlich                                                   International                                  New technologies
                Relationships with all major
                                                                               Clean Air™ catalytic
                                                         Advance Auto Parts                               Emission regulations
                   wholesale distributors/retailers
                                                                                converters
                                                         Uni-Select                                       Performance product
                Global presence
                                                                                                           demand
                Leading market share
                Product innovation
                                                                               Reflex™ shocks & struts
ArvinMeritor                                             NAPA                                             Growing number of
                Product quality
                                                                               Sensa•Trac ® shocks &
OE Service                                               Advance Auto Parts                                 vehicles on road
                Complete product &
                                                                                struts
ZF Sachs                                                 O'Reilly Automotive                              Aging vehicle population
                  vehicle coverage
                                                                               RS9000X™ shocks
Kayaba                                                   TEMOT Autoteile                                  OE Service
                Targeted marketing programs
                                                                               GasMagnum® shocks
                                                         Sears                                            New technologies
                                                                               Strut-Mate ®               Unperformed maintenance
                                                                                                          Premium mix expansion
                                                                                                          Broader product coverage
                                                                                                          Heavy-duty truck penetration
                                                                                                          Safety/installer education

                                                                                                                           Source:
                Top Selling Models 2002                                        Total Vehicle Production 2002               DRI Automotive
                                                                                                                           Group
                Light Truck                   Passenger Cars                   North America              Western Europe
                Tenneco Automotive            Tenneco Automotive
                products on 9 of the top 10   products on 6 of the top 10                                       10%
                North American models         Western European models
                GM Silverado                  VW Golf
                Ford F-Series Truck           Opel Astra                       55%              45%                          90%
                Ford Explorer                 Opel Corsa
                Dodge Ram Pickup              Peugeot 307
                Ford F-Series Super Duty      Renault Clio
                DaimlerChrysler Caravan       VW Passat
                GM Trailblazer
                GM Sierra Pickup                                                Passenger Car              Passenger Car
                                                                                Light Truck                Light Truck
                Ford Ranger
FINANCIAL HIGHLIGHTS


                                                                                                                            2002                    2001                  2000
 (dollars in millions except per share data)

 Sales                                                                                                                  $ 3,459                 $ 3,364               $ 3,528
 Income before interest, taxes and minority interest                                                                    $ 169                   $       92            $ 120
 Depreciation and amortization                                                                                          $ 144                   $ 153                 $ 151
 EBITDA*                                                                                                                $ 313                   $ 245                 $ 271
 Income before extraordinary item and cumulative effect of change
   in accounting principle                                                                                              $     31                $ (130)               $     (41)
 Earnings per share, before extraordinary item and cumulative effect of change
   in accounting principle                                                                                              $ 0.74                  $ (3.43)              $ (1.18)
 Capital expenditures                                                                                                   $ 138                   $ 127                 $ 146
 Average diluted shares outstanding                                                                              41,667,815             38,001,248               34,906,825
 Total debt                                                                                                             $ 1,445                 $ 1,515               $ 1,527

*EBITDA represents income before extraordinary item and cumulative effect of change in accounting principle, interest expense, income taxes, minority interest and
 depreciation and amortization (the addition of lines two and three in table above). EBITDA is not a calculation based upon generally accepted accounting principles.
 The amounts included in the EBITDA calculation, however, are derived from amounts included in the historical statements of income data. In addition, EBITDA should
 not be considered as an alternative to net income or operating income as an indicator of our operating performance, or as an alternative to operating cash flows as
 a measure of liquidity. We have reported EBITDA because we regularly review EBITDA as a measure of our ability to incur and service debt. In addition, we believe
 our debtholders utilize and analyze our EBITDA for similar purposes. We also believe EBITDA assists investors in comparing a company’s performance on a consistent
 basis without regard to depreciation and amortization, which can vary significantly depending upon many factors. However, the EBITDA measure presented in this
 document may not always be comparable to similarly titled measures reported by other companies due to differences in the components of the calculation.




                                                                                                                                                        $281
                                           18.2%
                                                                                          17.0%                                                                           $253


                                                                                                    14.0%                                                      $209
                                                                                                                12.5%       12.1%
                                                                                                                                            $169
                                                      11.1%


                                                                 7.6%

                                                                         5.1%




                                           1999       2000       2001    2002             1999       2000       2001        2002            1999        2000   2001       2002
                                                                                          SGA&E Expense†                                    Cash Flow††
                                           Working Capital
                                           Percentage of sales                            Percentage of sales                               $ in millions


                                         †Selling, general and administrative expense plus engineering, research and development expense.
                                         ††Cash flow before financing activities, interest and tax payments.




 1 Tenneco Automotive
TO OUR SHAREHOLDERS: Tenneco Automotive recorded                 Favorably amended our debt covenants with a beneficial
its most successful year as a stand-alone company in 2002.     three-year package; and,

We did so by maintaining our strategic focus on reducing         Paid down $70 million in total borrowings, thereby help-
debt and improving cash flow through four primary means:       ing to lower interest expense last year by $29 million, and
keeping selling, general, administrative and engineering       reducing our overall borrowings since 1999 by $270 million.
(SGA&E) costs in check; improving our working capital
                                                               As a result, our company reported its first year of operating
position; maintaining gross margin levels; and strengthening
                                                               profitability since becoming an independent entity in late
business relationships. In addition, our team capitalized on
                                                               1999. We also delivered a 98 percent total return to
the opportunities presented by a surprisingly robust North
                                                               shareholders in 2002, substantially outperforming both
American vehicle production rate. At the same time, we
                                                               the industry average and the S&P 500. Unfortunately, like
dealt effectively with challenging economic and market
                                                               the stocks of most auto suppliers, at the time this report
conditions in Europe and other regions by rapidly cutting
                                                               went to press, our stock was trading below year-end
spending and optimizing assets.
                                                               2002 levels, which we believe is due to skepticism about
By adhering to our 2002 strategic focus, we:                   2003 vehicle production levels and economic uncertainty.

  Strengthened business relations, winning important new       We are pleased with the overall progress we’ve made
original equipment (OE) business, expected to launch over      and are determined to stay firm on the strategic direction
the next three years;                                          that has brought the success achieved so far. However,
                                                               we are aware that further improvements are needed and
  Maintained SGA&E expenses at our objective of
                                                               the future holds challenges as well as opportunities.
12 percent of revenues despite higher investments in sales
promotion and engineering;                                     Working within the context of our four-pronged strategy,
                                                               we are taking steps to sharpen our competitive edge by
  Improved cash flow from working capital by $67 million,
                                                               further enhancing manufacturing quality, increasing efficiency
exceeding our goal by 34 percent;
                                                               and streamlining processes.

                                                               At the same time, we are striving to expand our revenue
                                                               base by developing advanced products and leveraging
                                                               business relationships.

                                                               EFFICIENCIES DRIVE COST SAVINGS We are targeting
                                                               substantial cost savings in 2003 to more than offset poten-
                                                               tial increases in material and labor costs, contractual price
                                                               concessions and possible volume declines in replacement
                                                               and original equipment markets worldwide.




                                                               Mark P. Frissora
                                                               Chairman and
                                                               Chief Executive Officer
                                                                                                            2 Tenneco Automotive
Our primary initiative for improving our global manufac-         receivables, inventories and payables. Based on industry
turing and distribution efficiency is Project Genesis. Since     benchmarking studies, we believe there is still a $150
launching the first phase of Genesis in December 2001,           million opportunity for improvement. In 2003, we expect
we have reduced excess capacity and costs by closing eight       to reduce working capital by $50 million, generating
facilities and streamlining the workflow at 21 plants world-     additional cash flow for debt reduction.
wide.These moves generated approximately $12 million
                                                                 NEW PRODUCTS AND MARKETS CREATE GROWTH
in savings last year at about two-thirds the anticipated cost.
                                                                 Our growth strategy emphasizes increasing revenues and
We plan to complete the Phase I activities in 2003 and
                                                                 capturing greater efficiencies.We continue to commercialize
recognize an additional $15 million in savings this year.
                                                                 innovative technologies for OE customers.These advanced
Starting in 2004, we expect $30 million in annualized
                                                                 products achieve improved emission control performance
savings as a result of Project Genesis.
                                                                 that meets more stringent environmental regulations and
Six Sigma and Lean manufacturing also provide long-term          provide safer vehicle handling to address growing safety
cost savings. Six Sigma, a quality methodology designed to       issues, while adding content per vehicle.
eliminate process variability, product defects and waste that
                                                                 For example, we were awarded one production and three
undermine customer loyalty, generated $25 million in cost
                                                                 development OE contracts in Europe for our Continuously
savings last year and we expect similar results in 2003.
                                                                 Controlled Electronic Suspension (CES) system in 2002.
Our Lean manufacturing initiatives, modeled on the well-
                                                                 We also won contracts for advanced emission control
regarded Toyota Production System, are effectively reducing
                                                                 systems for two major European-based luxury brands that
costs, inventories and customer lead times while improving
                                                                 are launching in 2004, and are expected to generate some
on-time delivery.
                                                                 $200 million in total revenues over four years.
Cost management is another key element of our strategy.
                                                                 Moreover, we continue to transfer product technologies
Since 1999, we have reduced our total workforce by 17
                                                                 from our OE business to the aftermarket.This practice
percent and slashed overhead spending by $136 million.
                                                                 extends the marketing reach of each product, spreads the
SGA&E as a percent of sales has improved to 12 percent
                                                                 development costs and enhances the return on our invest-
from about 17 percent over the three-year period. Our
                                                                 ment. Offering products with premium benefits helps
2003 goal is to reduce our SGA&E costs to 11.5 percent
                                                                 further distinguish us and our customers from competitors.
of sales, primarily by cutting overhead expenses by about
$24 million.                                                     In 2002, we launched our premium Reflex™ shock
                                                                 absorber — originally developed for OE applications —
We have also organized a global, centralized supply chain
                                                                 in the European aftermarket, having previously introduced
management team that is working to offset expected
                                                                 this advanced ride control product in North America. As
price increases and reduce our overall material costs
                                                                 a result, our European business increased its sales mix of
by leveraging our worldwide purchases, increasing
                                                                 premium products by three percentage points for the year.
sourcing in low-cost areas and using alternative materials
                                                                 We hope to see similar success when we roll out Reflex™
when appropriate.
                                                                 in Australia in 2003.
Finally, we’ve improved our working capital balances
by $416 million since 1999 — primarily by better managing




3 Tenneco Automotive
Besides increasing sales through new products, penetration     We believe we are well prepared to deal with these
of additional markets provides enormous opportunities.         uncertainties. Our lean manufacturing philosophy, featuring
China, for example, represents the world’s fastest-growing     increased speed and quality, improved workflow and
automotive market. We are already capitalizing on this         processes, and a relentless cost management focus, will
exciting trend with our majority-ownership joint ventures      help us respond rapidly to changing sales trends.
in Shanghai and Dalian for emission control and Beijing
                                                               Events of the past year necessitate addressing the issue
for ride control. Overall, revenues from China in 2002
                                                               of corporate integrity. I can assure shareholders that
increased 83 percent over 2001. Going forward, our
                                                               Tenneco Automotive not only zealously adopts Securities
strategy is to continue to identify and establish partner-
                                                               and Exchange Commission mandates and corporate
ships in China and other key growth markets.
                                                               governance best practices, but we have made many of
Joint ventures and strategic alliances have also enabled us    them our standard operating practice for years.
to capture an increasing share of the Japanese OE business.
                                                               We have properly attributed our improvement in 2002
Sales to Toyota, Honda and Nissan in North America are
                                                               to proven strategies for working capital management
26 percent higher today than in 1999.
                                                               and repayment of borrowings. Even the most potent
Another market offering strong growth potential is heavy-      tactics, however, cannot deliver results without the
duty trucks. Our current sales to large truck manufacturers    dedication, enthusiasm and skill of the people charged
make up only about 6 percent of our total OE sales.            with their execution.
However, we recently won several important development
                                                               During 2002, we recognized the optimistic, “can do” spirit
contracts based on our leading-edge exhaust products,
                                                               of the Tenneco Automotive workforce in our new motto,
such as diesel particulate filters and DeNox converters.
                                                               Our Mission is GO!
Our high-margin North American elastomer business —
which was awarded $60 million in new business in 2002 —        We believe the capabilities of the people of Tenneco
draws a large portion of its sales from this market as well.   Automotive — coupled with our strategies and a renewed
                                                               emphasis on execution and discipline — will continue to
PREPARED FOR UNCERTAINTY At present, the economic
                                                               propel our company forward to new levels of success.
outlook for 2003 is tenuous. Political tensions are con-
tributing to consumer caution and a restrained outlook
for business conditions throughout the world. In North
America, generous incentive programs buoyed light vehicle
sales in 2002, which may have negative consequences this
year if the programs either expire or simply lose impact
with consumers.



                                                               Mark P. Frissora
                                                               Chairman and Chief Executive Officer
                                                               April 2003




                                                                                                           4 Tenneco Automotive
We were a company on the go in 2002 — a year in which our strategies showed solid
                       results. Our primary goals were to generate cash and pay down borrowings and
                       to win new business and build revenues through stronger customer relationships.
                          The progress we achieved — repaying $70 million in borrowings and winning
                       more than $1.2 billion in OE and aftermarket business — shows a results oriented
                       company in action. We moved aggressively forward, driven to continually improve
                       our performance. We were a company whose Mission is GO. That phrase sums




vroom
                       up our view about the future, too. • We provide the technology, products and
                       systems that make vehicles safer and run cleaner. • We have a targeted growth
                       strategy for profitable, value-added opportunities in promising market sectors and




                       regions. • We have a global manufacturing and distribution system that is growing
                       more efficient while better serving our customers. • We are coordinating our
                       worldwide engineering expertise to help customers find solutions and meet
                       tomorrow’s regulatory requirements today. • We are joining with strategic partners
                       to enter new markets economically and add complementary abilities and skills to
                       achieve growth.      We left the starting blocks as a stand-alone company in 1999
                       carrying $1.715 billion in bank loans and bond debt. As we continue to shed the
                       weight of debt, we are picking up speed, and can act even faster, more flexibly and
                       more effectively to seize opportunities and achieve profitable growth by executing
                       our strategy with discipline and focus.




5 Tenneco Automotive
going stronger



                    Financial strength begins at the top-line. Our revenues grew in 2002 as we benefited
We team globally
with our alliance   from our strategic investments in strong growth areas, including China, which was the
partner Futaba
                    fastest growing passenger car market in 2002. Having been in China since 1995, our
to supply unique
                    joint venture operations are supplying leading original equipment manufacturers,
products such as
this double wrap    including Volkswagen, the market leader.       We also bounded into newer markets.
muffler for the
                    We attracted new customers in the European heavy-duty market with our advanced
exhaust system on
                    emission control products including exhaust filters designed specifically for diesel
Toyota’s Sienna
mini-van.           engines. Geographically, we continue to look east in Europe to take advantage of faster
                    growing economies and lower production costs. We have already established operations
                    in Poland and the Czech Republic and are now reaching out to customers in Russia
                    where we expect to begin a staged entry with the start up of our first production facility
                    expected in late 2003.      Overall, in 2002, we captured a significant number of new
                    original equipment contracts with 20 different customers for platforms expected to go

                                                                                              6 Tenneco Automotive
into production in 2003 through 2005, including an increase in the more profitable
                       hot-end exhaust business in Europe and high-margin elastomer business in North America.
                           Through global alliances and joint ventures, we continued increasing our global
                       presence without making substantial new capital investments. Approximately eight
                       percent of our new original equipment business in 2002 was generated through our
                       Asian-based alliances.     We have a very strong presence with our ride and emission
                       control products on many top-selling cars and light trucks in both North America and
                       Europe including the popular GM Silverado, the Ford F-Series truck and the VW Golf.
                           We added new aftermarket customers in 2002 totaling an estimated $45 million
                       in annualized revenue. Our North American aftermarket business signed up several
                       important new customers, including Discount Automotive and Parts Authority. In Europe,
                       the introduction of the Reflex™ shock absorber boosted our premium mix — as well as
                       aftermarket financial results — as we sold our one-millionth unit within only four months.

7 Tenneco Automotive
going smarter



                               Our key process initiatives — Six Sigma, Lean manufacturing, BOS and EVA® † (Economic
The Sterling
Heights just-                  Value Added) — help us work smarter. We continued to make strides during 2002 to
in-time facility
                               make our organization as efficient and flexible as possible.   We are driving quality up
assembles and
delivers more                  and costs down through application of Six Sigma techniques, which produced more than
than 1.2 million               $25 million in savings in 2002.   We also continue to integrate our manufacturing,
suspension
                               distribution and engineering operations by taking additional steps to standardize products
modules for
DaimlerChrysler’s              and processes and share information and expertise across global teams. Emission
Stratus/Sebring                control technologies are rapidly being transferred between our European and North
models.
                               American operations. Our North American and South American ride control teams are
                               helping to extend the company’s elastomers presence to Europe.        We are using EVA®
                               as a key decision-making tool, which helps us work smarter in how we generate cash
                               and target the best return on capital. We also formed a new Global Supply Chain
†EVA® is a registered trade-
                               Management organization that is working to reduce the amount we spend on materials.
mark of Stern Stewar t & Co.


                                                                                                        8 Tenneco Automotive
going leaner



With advanced           We are becoming a leaner and more efficient organization.        We successfully launched
robotics and Lean       a global restructuring program in 2002 to align our production capacity to market needs
manufacturing,
                        and streamline our distribution networks. We closed eight facilities and improved
our JIT facility in
Saarlouis, Germany      productivity at 21 other plants. Called Project Genesis, the full annualized benefits of
delivers a series of    these efforts are expected to first appear in 2004. Last year, this program delivered nearly
exhaust systems
                        $12 million in cost savings at two-thirds the estimated cost. We anticipate additional
directly to the
Ford Focus produc-      savings of $15 million in 2003.   We continue to deploy Lean-manufacturing techniques
tion line, every ten    across our facilities with weighty results. Our Smithville,Tenn. exhaust plant in 2002
minutes, 24-hours
                        improved direct labor efficiency by more than 80 percent, cut inventories by 44 percent,
a day, five days a
week.                   increased available plant floor space by 20 percent and trimmed lead times by 20 percent
                        under its Lean initiatives.   We have responded to our customers around the globe with
                        just-in-time (JIT) manufacturing facilities, which deliver products most efficiently, matching
                        shipments exactly to the immediate production needs of our customers.

 9 Tenneco Automotive
going cleaner



Our emission          More advanced emissions control technologies drove new business in 2002 with European
control expertise     heavy-duty truck and luxury passenger car manufacturers. We’re helping our customers
applied to heavy-
                      stay ahead of the U.S. and European environmental regulations, which impose increasingly
duty exhaust
systems meets         stricter limits on vehicle emissions. New catalytic converter technologies, such as the
growing demand        Tubular Integrated Converter and Ultra Thin Wall Substrates provide new and more
from tough new
                      advanced emissions control options.     We also have technologies that respond to the
emissions standards
for trucks and        tremendous increase in diesel use in Europe and growing interest in North America.
buses in Europe       We have developed and commercialized a diesel particulate filter for diesel passenger
and North America,
                      vehicles that virtually eliminates combustion particulates without impairing engine
creating a new
market opportunity    performance. Major vehicle manufacturers, such as Peugeot, are using our diesel
for Tenneco
Automotive.



                                                                                             10 Tenneco Automotive
particulate filter in their new passenger car and van exhaust systems.    Additionally,
                        we have developed exhaust aftertreatment systems that eliminate particulates almost
                        entirely and reduce nitrogen oxide by 80 percent. These advanced products are
                        designed for medium and heavy-duty vehicles that will be affected by upcoming Euro4
                        and Euro5 regulations.    The United States is beginning to impose more stringent
                        environmental regulations on heavy-duty trucks, similar to those currently in force in
                        Europe. We are well positioned to transfer proven European technologies to meet the
                        changing emission needs of the heavy-duty market in the U.S.




11 Tenneco Automotive
going safer



Shock absorbers        We’re on the move to improve the safety of vehicles already on the road. Our global
play a critical role   Safety Triangle campaign educates customers on the vital role shock absorbers and
                                        SM


in stopping, steer-
                       struts play in keeping vehicles safe in the three critical areas of steering, stopping and
ing and vehicle
stability. Our         stability. During 2002, we visited 20 cities across the United States to hold driving
Safety Triangle SM

                       demonstrations for more than 3,000 installers to highlight the difference between new
campaign
                       and worn suspension parts and improve the ability of people who maintain vehicles for
emphasizes the
importance of          retail customers to spot shock absorbers and struts in need of replacement. We’re
well-maintained        expanding our marketing efforts in 2003 to educate both installers and consumers in
shocks and struts
                       North America and Europe on the importance of well-maintained shock absorbers for
for safer driving.
                       safer driving.        Increasing replacement rates is important to our bottom-line. The
                       ride control aftermarket is one of our most profitable business segments. In addition to
                       our aggressive marketing strategy, we are continuing to improve our premium mix of


                                                                                                 12 Tenneco Automotive
products and leverage our strong brands. Our performance shock — Rancho® —
                        continues to be the leading brand with off-road enthusiasts in the United States, and is
                        now making inroads in Asia and South America.         On the OE side of our ride control
                        business, our most recent development has been driven by the increasing demand for
                        electronic systems in Europe. Our Continuously Controlled Electronic Suspension
                        (CES) system avoids forcing a choice between handling and comfort. CES creates the
                        road-hugging characteristics of a sports car with the smooth ride of a luxury sedan
                        by continuously monitoring road conditions and vehicle movement and making
                        instantaneous adjustments in vehicle suspension. And, improved vehicle stability
                        contributes to safer vehicles. Volvo has chosen the CES system for its S60R and V70R
                        passenger cars and we were awarded three development contracts with other major
                        vehicle manufacturers for this new technology.


13 Tenneco Automotive
going further



Days of road tests    A company breaks out of the competitive pack by going the extra mile — providing
and engineering       innovation and higher levels of service as well as extending into new markets.       In the
analysis are cut to
                      aftermarket, we set the standard for marketing and customer support, which distances
hours with the
key life rig, which   us from the competition and allows us to lead the market with premium brands —
simulates road        Monroe® and Walker® — and premium products, generating higher profit for us as well
conditions and
                      as our customers.     We are pursuing modular assemblies with original equipment
measures effects
of engine opera-      customers who desire suppliers to take on a greater portion of the work of combining
tion and chassis      components into a single unit. Assembling modules and full systems simplifies production
movement on
                      for customers and adds to our revenues.     We go further by working with customers
exhaust systems,
at our Edenkoben,     on engineering solutions to design problems. In North America, a patented design and
Germany engi-         a unique manufacturing process helped us develop our LiteningRod™ torque rod for
neering center.
                      heavy-duty truck customers looking for a lighter weight product without compromising
                      strength and durability.

                                                                                             14 Tenneco Automotive
going together



Our Hodkovice            We are moving in the right direction with a renewed focus on long-term profitable
ride control manu-       growth. Besides strong progress in reducing borrowings, since 1999 we have revitalized
facturing facility in
                         our North American aftermarket business, continued to grow our original equipment
the Czech Republic
improved produc-         book of business, improved production and distribution efficiency and set up mutually
tivity and doubled       beneficial global alliances and joint ventures.   With this solid footing established, we’re
production in one
                         eagerly facing the future — a feeling we captured in the phrase, Our Mission is GO.
year — meeting
new demand from          Our Mission is GO is a rallying cry that focuses the company on going forward, continually
customers like           improving our operations and performance. Our Mission is GO recognizes and encourages
Volkswagen, Skoda,
                         a culture that emphasizes teamwork and doing whatever is necessary to serve our
Ford and Renault.
                         customers and strengthen our business.        We delivered measurable progress in 2002.
                         The challenge is to keep moving ahead with proven strategies that have brought us to this
                         point. We are determined to flawlessly execute our plans and bring discipline to all we do
                         in order to deliver on our commitments to our customers and to our shareholders.

 15 Tenneco Automotive
going forward

BOARD OF DIRECTORS
Pictured left to right:
David B. Price, Jr. 2,3            Roger B. Porter 2,3                 Dennis G. Severance1                 not pictured
                                                                                                            Charles W. Cramb1
Consultant, Former President, BF   IBM Professor of Business           Accenture Professor of
                                                                                                            Senior Vice President and
Goodrich Performance Materials     and Government,                     Computer and Information
                                                                                                            Chief Financial Officer
                                   Harvard University                  Systems, University of Michigan
Frank E. Macher 2                                                                                           The Gillette Company
                                                                       Business School
Chairman and                       Mark P. Frissora
                                                                                                            Joined the Board of Directors
                                                                       Paul T. Stecko1,3
Chief Executive Officer,           Chairman and                                                             March 11, 2003
Federal-Mogul Corporation          Chief Executive Officer,            Chairman and
                                   Tenneco Automotive Inc.             Chief Executive Officer, Packaging
Sir David Plastow 2                                                                                         1 Audit Committee
                                                                       Corporation of America
                                   M. Kathryn Eickhoff 1,3                                                  2 Compensation/Nominating/
Retired Chairman and
                                                                                                              Governance Committee
Chief Executive Officer,           President and Chief Executive                                            3 Three-Year Independent Director
Vickers plc                        Officer, Eickhoff Economics, Inc.                                          Evaluation Committee
                                                                                                              Red numbers indicate the committee chair


EXECUTIVE OFFICERS OF TENNECO AUTOMOTIVE
Mark P. Frissora                   Paul Schultz                        Alex Drysdale                        Paul D. Novas
Chairman and                       Senior Vice President,              Vice President and                   Vice President and Treasurer
Chief Executive Officer            Global Supply Chain Management      Managing Director,
                                                                                                            James K. Spangler
                                                                       Australia/New Zealand
Timothy R. Donovan                 David G. Gabriel                                                         Vice President,
Executive Vice President,          Senior Vice President and           Josep M. Fornos                      Global Communications
General Counsel and                General Manager,                    Vice President and
                                                                                                            Kenneth R.Trammell
Managing Director,                 North America Aftermarket           General Manager,
                                                                                                            Vice President and Controller
International                                                          Europe Original Equipment,
                                   Brent J. Bauer
                                                                       Ride Control                         Herman Weltens
Hari N. Nair                       Senior Vice President
                                                                                                            Vice President,
Executive Vice President and       and General Manager,                H.William Haser
                                                                                                            Global Engineering,
Managing Director,                 North America Original              Vice President and Chief
                                                                                                            Emission Control
Europe                             Equipment, Emission Control         Information Officer
                                                                                                            Neal A.Yanos
Mark A. McCollum                   Theo Bonneu                         Ulrich Mehlmann
                                                                                                            Vice President and
Senior Vice President              Vice President and Controller,      Vice President and
                                                                                                            General Manager,
and Chief Financial Officer        Europe                              General Manager,
                                                                                                            North America Original
                                                                       Europe Original Equipment,
Richard P. Schneider               Lois Boyd                                                                Equipment, Ride Control
                                                                       Emission Control
Senior Vice President,             Vice President, Global Program
Global Administration              Management                          Don R. Miller
                                                                       Vice President and
Timothy E. Jackson                 William M. Churchill
                                                                       General Manager,
Senior Vice President,             Vice President,
                                                                       Europe Aftermarket
Global Technology                  Global Engineering,
                                   Ride Control

                                                                                                                            16 Tenneco Automotive
INVESTOR INFORMATION

Corporate Headquarters                                         Investor Inquiries                              Dividends
Tenneco Automotive Inc.                                        Securities analysts, portfolio managers         The Board of Directors of Tenneco
500 North Field Drive                                          and representatives of financial institutions   Automotive eliminated its quarterly
Lake Forest, Illinois 60045                                    seeking information about the company           common stock dividend on January 9,
847.482.5000                                                   should contact the Investor Relations           2001. Prior to that, the company had
                                                               department: 847.482.5042.                       paid a $0.05 per share of common stock
                                                                                                               dividend in each of the four quarters of
Web Site
www.tenneco-automotive.com †                                                                                   2000. The company expects that for the
                                                               Stockholder Inquiries
                                                               For stockholder services such as                foreseeable future it will follow a policy of
                                                               exchange of certificates, issuance of           retaining earnings in order to finance the
Corporate Information
Individuals interested in receiving the                        certificates, lost certificates,change of       continued development of its business.
company’s latest quarterly earnings press                      address, change in registered ownership         Additional information on the company’s
release or other company literature                            or share balance, write, call or e-mail         dividend policy and restrictions on the
should write the Investor Relations                            the company’s transfer agent:                   payment of dividends can be found in
department at the corporate head-                                                                              Management’s Discussion and Analysis in
                                                               Wachovia Bank, N.A.
quarters address or call 847.482.5042.                                                                         the Annual Report on Form 10-K for the
                                                               Equity Services Group
                                                                                                               year ended December 31, 2002.
Information about Tenneco Automotive is                        1525 West W.T. Harris Blvd., 3C3
also available on the company’s web site. †                    Charlotte, NC 28288-1153
                                                                                                               Annual Meeting
                                                               866.839.3259 Toll Free
                                                                                                               The Annual Meeting of Stockholders
                                                               704.427.2602
Stock Listing
                                                                                                               will be held at 10:00 a.m. Central Time
Tenneco Automotive’s common stock
                                                                                                               on Tuesday, May 13, 2003, at Tenneco
is listed under the ticker symbol TEN.                         www.wachovia.com/shareholderservices
                                                                                                               Automotive’s headquarters, 500 North
                                                               Click on “Access Accounts”
TEN is traded primarily on the New York                                                                        Field Drive, Lake Forest, Illinois.
                                                               Click on “FirstLink Equity”
Stock Exchange and also on the
following exchanges: Chicago, Pacific
and London.

As of February 13, 2003, there were
approximately 58,376 holders of record
of the company’s common stock, par
value $0.01 per share.




STOCK PRICE DATA


                                                                                                   2002                                    2001
                                                                                                                   Sale Prices
                                                                                      High                      Low               High                Low

First Quarter                                                                        $4.10                     $1.90             $4.25              $ 2.62
Second Quarter                                                                       $6.75                     $3.82             $4.49              $ 2.40
Third Quarter                                                                        $8.32                     $3.50             $5.45              $ 1.86
Fourth Quarter                                                                       $5.97                     $3.28             $2.30              $ 1.35




†The information on our web site is not par t of this annual repor t.
500 NORTH FIELD DRIVE
LAKE FOREST, ILLINOIS 60045

tenneco-automotive.com
NYSE:TEN

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tenneco annual reports 2002

  • 1. TENNECO AUTOMOTIVE ANNUAL REPORT 2002 GO OUR MISSION IS
  • 2. CORPORATE PROFILE Tenneco Automotive is one of the world’s largest designers, manufacturers and marketers of emission control and ride control products and systems for the automotive original equipment market and aftermarket.The company became an independent corporation in 1999, allowing singular focus on strategies to maximize global results. Tenneco Automotive markets its products principally under the Monroe®, Walker ®, Gillet ®, and Clevite® Elastomers brand names. Leading manufacturers worldwide use our products in their vehicles, attracted principally by our groundbreaking advanced technologies. We are one of the top suppliers to the automotive aftermarket, offering exceptionally strong brand recognition among consumers and trade personnel. Tenneco Automotive employs approximately 19,600 people worldwide. MISSION Tenneco Automotive’s mission is to delight our customers as the number-one technology-driven, global manufacturer and marketer of value-differentiated ride control, emission control and elastomer products and systems. We will strengthen our leading position through a shared-value culture of employee involvement, where an intense focus on continued improvement delivers shareholder value in everything we do. CONTENTS 1. Financial Highlights Profit improvement and reduction in borrowings Gatefold Tenneco at a Glance Customer, geographic, product and market balance 2. Letter to Shareholders Proven strategies and a disciplined approach to execution 5. Our Mission is GO A results-oriented company in action 6. Going Stronger Capitalizing on new opportunities 8. Going Smarter Standardizing products and processes for flexibility 9. Going Leaner Reducing costs, inventories and customer lead times 10. Going Cleaner Addressing stricter emission standards through innovation 12. Going Safer Promoting the safety benefits of ride control products 14. Going Further Leveraging capabilities and customer responsiveness 15. Going Together Committing to continuous improvement 16. Going Forward Strict oversight from Board of industry experts 10K Financial statements and notes Back Investor Information Contacts, web site, annual meeting, stock data
  • 3. TENNECO AUTOMOTIVE INC. A Global Supplier of Ride and Emission Control Systems People: Approximately 19,600 Manufacturing & Distribution Facilities: 90 Engineering Centers: 8 Operations 2002 Sales Markets Served Products Brands $1.9 billion Passenger cars Complete exhaust systems Original Equipment – ® Light trucks Fabricated manifolds Emission Control Commercial trucks Manifold-converter modules Industrial applications Downpipes Motorbikes Exhaust heat exchangers Mufflers Diesel particulate filter systems Catalytic converter shells $671 million Passenger cars Shocks & struts Original Equipment – ® Light trucks Suspension bushings Ride Control Commercial trucks Coil, air & leaf springs ® Niche markets Torque rods Engine/body mounts Suspension modules/systems ® Control arms/bars/links Operations 2002 Sales Markets Served Products Brands $358 million Passenger cars Manifolds Aftermarket – Light trucks Mufflers Emission Control ® Commercial trucks Pipes Performance vehicles Tubing ® Mounting components SM Catalytic converters ® $550 million Passenger cars Shocks Aftermarket – ® Light trucks Struts Ride Control Commercial trucks Cartridges Trailers Mounting kits ® SM 2002 Sales 2002 EBIT 2002 2001 Revenues (millions) 3,459 3,364 10% 13% Ride Control/Emission Control Balance† 35/65 35/65 11% Original Equipment/Aftermarket Balance† 74/26 72/28 35% 55% 76% †percentage of sales North America North America Europe Europe Rest of World Rest of World
  • 4. Countries: 23 Competitors Key Advantages Top Five Customers Top Five Platforms 2002 Market Opportunities GM Suburban/Yukon XL/ ArvinMeritor General Motors Emission regulations Escalade/Tahoe Faurecia Ford Noise reduction regulations GM Envoy/Trailblazer Visteon Volkswagen Demand for Leading technologies VW Bora/Golf/Leon/A3 Delphi DaimlerChrysler diesel/hybrid vehicles Experienced team GM Blazer/Bravada/Jimmy Eberspacher PSA Peugeot Emerging markets Product/process quality Dodge Ram Pickup Customer penetration Global program management New technologies Asian alliances Non-automotive markets Joint ventures in China, Thailand, GM Suburban/Yukon XL/ and U.K. ArvinMeritor Ford Vehicle stability/ Escalade/Tahoe Customer relationships Delphi Volkswagen safety requirements VW Golf/ Audi TT/ Toledo Broad product range Tokico DaimlerChrysler Modular assembly DaimlerChrysler Town & Full service supplier ZF Sachs General Motors New technologies Country/Voyager/Caravan Just In Time (JIT) delivery Bilstein Nissan Motor Co. Non-automotive markets Ford F-Series Truck Kayaba DaimlerChrysler Stratus/Sebring Competitors Key Advantages Top Five Customers Leading Products Market Opportunities Mega-Flow™ mufflers ArvinMeritor NAPA Growing number of Quiet-Flow™ mufflers OE Service TEMOT Autoteile vehicles on road Tru-Fit™ Universal Bosal Automotive Aging vehicle population mufflers Faurecia Distribution OE Service Brand dominance SoundFX™ mufflers Goerlich International New technologies Relationships with all major Clean Air™ catalytic Advance Auto Parts Emission regulations wholesale distributors/retailers converters Uni-Select Performance product Global presence demand Leading market share Product innovation Reflex™ shocks & struts ArvinMeritor NAPA Growing number of Product quality Sensa•Trac ® shocks & OE Service Advance Auto Parts vehicles on road Complete product & struts ZF Sachs O'Reilly Automotive Aging vehicle population vehicle coverage RS9000X™ shocks Kayaba TEMOT Autoteile OE Service Targeted marketing programs GasMagnum® shocks Sears New technologies Strut-Mate ® Unperformed maintenance Premium mix expansion Broader product coverage Heavy-duty truck penetration Safety/installer education Source: Top Selling Models 2002 Total Vehicle Production 2002 DRI Automotive Group Light Truck Passenger Cars North America Western Europe Tenneco Automotive Tenneco Automotive products on 9 of the top 10 products on 6 of the top 10 10% North American models Western European models GM Silverado VW Golf Ford F-Series Truck Opel Astra 55% 45% 90% Ford Explorer Opel Corsa Dodge Ram Pickup Peugeot 307 Ford F-Series Super Duty Renault Clio DaimlerChrysler Caravan VW Passat GM Trailblazer GM Sierra Pickup Passenger Car Passenger Car Light Truck Light Truck Ford Ranger
  • 5. FINANCIAL HIGHLIGHTS 2002 2001 2000 (dollars in millions except per share data) Sales $ 3,459 $ 3,364 $ 3,528 Income before interest, taxes and minority interest $ 169 $ 92 $ 120 Depreciation and amortization $ 144 $ 153 $ 151 EBITDA* $ 313 $ 245 $ 271 Income before extraordinary item and cumulative effect of change in accounting principle $ 31 $ (130) $ (41) Earnings per share, before extraordinary item and cumulative effect of change in accounting principle $ 0.74 $ (3.43) $ (1.18) Capital expenditures $ 138 $ 127 $ 146 Average diluted shares outstanding 41,667,815 38,001,248 34,906,825 Total debt $ 1,445 $ 1,515 $ 1,527 *EBITDA represents income before extraordinary item and cumulative effect of change in accounting principle, interest expense, income taxes, minority interest and depreciation and amortization (the addition of lines two and three in table above). EBITDA is not a calculation based upon generally accepted accounting principles. The amounts included in the EBITDA calculation, however, are derived from amounts included in the historical statements of income data. In addition, EBITDA should not be considered as an alternative to net income or operating income as an indicator of our operating performance, or as an alternative to operating cash flows as a measure of liquidity. We have reported EBITDA because we regularly review EBITDA as a measure of our ability to incur and service debt. In addition, we believe our debtholders utilize and analyze our EBITDA for similar purposes. We also believe EBITDA assists investors in comparing a company’s performance on a consistent basis without regard to depreciation and amortization, which can vary significantly depending upon many factors. However, the EBITDA measure presented in this document may not always be comparable to similarly titled measures reported by other companies due to differences in the components of the calculation. $281 18.2% 17.0% $253 14.0% $209 12.5% 12.1% $169 11.1% 7.6% 5.1% 1999 2000 2001 2002 1999 2000 2001 2002 1999 2000 2001 2002 SGA&E Expense† Cash Flow†† Working Capital Percentage of sales Percentage of sales $ in millions †Selling, general and administrative expense plus engineering, research and development expense. ††Cash flow before financing activities, interest and tax payments. 1 Tenneco Automotive
  • 6. TO OUR SHAREHOLDERS: Tenneco Automotive recorded Favorably amended our debt covenants with a beneficial its most successful year as a stand-alone company in 2002. three-year package; and, We did so by maintaining our strategic focus on reducing Paid down $70 million in total borrowings, thereby help- debt and improving cash flow through four primary means: ing to lower interest expense last year by $29 million, and keeping selling, general, administrative and engineering reducing our overall borrowings since 1999 by $270 million. (SGA&E) costs in check; improving our working capital As a result, our company reported its first year of operating position; maintaining gross margin levels; and strengthening profitability since becoming an independent entity in late business relationships. In addition, our team capitalized on 1999. We also delivered a 98 percent total return to the opportunities presented by a surprisingly robust North shareholders in 2002, substantially outperforming both American vehicle production rate. At the same time, we the industry average and the S&P 500. Unfortunately, like dealt effectively with challenging economic and market the stocks of most auto suppliers, at the time this report conditions in Europe and other regions by rapidly cutting went to press, our stock was trading below year-end spending and optimizing assets. 2002 levels, which we believe is due to skepticism about By adhering to our 2002 strategic focus, we: 2003 vehicle production levels and economic uncertainty. Strengthened business relations, winning important new We are pleased with the overall progress we’ve made original equipment (OE) business, expected to launch over and are determined to stay firm on the strategic direction the next three years; that has brought the success achieved so far. However, we are aware that further improvements are needed and Maintained SGA&E expenses at our objective of the future holds challenges as well as opportunities. 12 percent of revenues despite higher investments in sales promotion and engineering; Working within the context of our four-pronged strategy, we are taking steps to sharpen our competitive edge by Improved cash flow from working capital by $67 million, further enhancing manufacturing quality, increasing efficiency exceeding our goal by 34 percent; and streamlining processes. At the same time, we are striving to expand our revenue base by developing advanced products and leveraging business relationships. EFFICIENCIES DRIVE COST SAVINGS We are targeting substantial cost savings in 2003 to more than offset poten- tial increases in material and labor costs, contractual price concessions and possible volume declines in replacement and original equipment markets worldwide. Mark P. Frissora Chairman and Chief Executive Officer 2 Tenneco Automotive
  • 7. Our primary initiative for improving our global manufac- receivables, inventories and payables. Based on industry turing and distribution efficiency is Project Genesis. Since benchmarking studies, we believe there is still a $150 launching the first phase of Genesis in December 2001, million opportunity for improvement. In 2003, we expect we have reduced excess capacity and costs by closing eight to reduce working capital by $50 million, generating facilities and streamlining the workflow at 21 plants world- additional cash flow for debt reduction. wide.These moves generated approximately $12 million NEW PRODUCTS AND MARKETS CREATE GROWTH in savings last year at about two-thirds the anticipated cost. Our growth strategy emphasizes increasing revenues and We plan to complete the Phase I activities in 2003 and capturing greater efficiencies.We continue to commercialize recognize an additional $15 million in savings this year. innovative technologies for OE customers.These advanced Starting in 2004, we expect $30 million in annualized products achieve improved emission control performance savings as a result of Project Genesis. that meets more stringent environmental regulations and Six Sigma and Lean manufacturing also provide long-term provide safer vehicle handling to address growing safety cost savings. Six Sigma, a quality methodology designed to issues, while adding content per vehicle. eliminate process variability, product defects and waste that For example, we were awarded one production and three undermine customer loyalty, generated $25 million in cost development OE contracts in Europe for our Continuously savings last year and we expect similar results in 2003. Controlled Electronic Suspension (CES) system in 2002. Our Lean manufacturing initiatives, modeled on the well- We also won contracts for advanced emission control regarded Toyota Production System, are effectively reducing systems for two major European-based luxury brands that costs, inventories and customer lead times while improving are launching in 2004, and are expected to generate some on-time delivery. $200 million in total revenues over four years. Cost management is another key element of our strategy. Moreover, we continue to transfer product technologies Since 1999, we have reduced our total workforce by 17 from our OE business to the aftermarket.This practice percent and slashed overhead spending by $136 million. extends the marketing reach of each product, spreads the SGA&E as a percent of sales has improved to 12 percent development costs and enhances the return on our invest- from about 17 percent over the three-year period. Our ment. Offering products with premium benefits helps 2003 goal is to reduce our SGA&E costs to 11.5 percent further distinguish us and our customers from competitors. of sales, primarily by cutting overhead expenses by about $24 million. In 2002, we launched our premium Reflex™ shock absorber — originally developed for OE applications — We have also organized a global, centralized supply chain in the European aftermarket, having previously introduced management team that is working to offset expected this advanced ride control product in North America. As price increases and reduce our overall material costs a result, our European business increased its sales mix of by leveraging our worldwide purchases, increasing premium products by three percentage points for the year. sourcing in low-cost areas and using alternative materials We hope to see similar success when we roll out Reflex™ when appropriate. in Australia in 2003. Finally, we’ve improved our working capital balances by $416 million since 1999 — primarily by better managing 3 Tenneco Automotive
  • 8. Besides increasing sales through new products, penetration We believe we are well prepared to deal with these of additional markets provides enormous opportunities. uncertainties. Our lean manufacturing philosophy, featuring China, for example, represents the world’s fastest-growing increased speed and quality, improved workflow and automotive market. We are already capitalizing on this processes, and a relentless cost management focus, will exciting trend with our majority-ownership joint ventures help us respond rapidly to changing sales trends. in Shanghai and Dalian for emission control and Beijing Events of the past year necessitate addressing the issue for ride control. Overall, revenues from China in 2002 of corporate integrity. I can assure shareholders that increased 83 percent over 2001. Going forward, our Tenneco Automotive not only zealously adopts Securities strategy is to continue to identify and establish partner- and Exchange Commission mandates and corporate ships in China and other key growth markets. governance best practices, but we have made many of Joint ventures and strategic alliances have also enabled us them our standard operating practice for years. to capture an increasing share of the Japanese OE business. We have properly attributed our improvement in 2002 Sales to Toyota, Honda and Nissan in North America are to proven strategies for working capital management 26 percent higher today than in 1999. and repayment of borrowings. Even the most potent Another market offering strong growth potential is heavy- tactics, however, cannot deliver results without the duty trucks. Our current sales to large truck manufacturers dedication, enthusiasm and skill of the people charged make up only about 6 percent of our total OE sales. with their execution. However, we recently won several important development During 2002, we recognized the optimistic, “can do” spirit contracts based on our leading-edge exhaust products, of the Tenneco Automotive workforce in our new motto, such as diesel particulate filters and DeNox converters. Our Mission is GO! Our high-margin North American elastomer business — which was awarded $60 million in new business in 2002 — We believe the capabilities of the people of Tenneco draws a large portion of its sales from this market as well. Automotive — coupled with our strategies and a renewed emphasis on execution and discipline — will continue to PREPARED FOR UNCERTAINTY At present, the economic propel our company forward to new levels of success. outlook for 2003 is tenuous. Political tensions are con- tributing to consumer caution and a restrained outlook for business conditions throughout the world. In North America, generous incentive programs buoyed light vehicle sales in 2002, which may have negative consequences this year if the programs either expire or simply lose impact with consumers. Mark P. Frissora Chairman and Chief Executive Officer April 2003 4 Tenneco Automotive
  • 9. We were a company on the go in 2002 — a year in which our strategies showed solid results. Our primary goals were to generate cash and pay down borrowings and to win new business and build revenues through stronger customer relationships. The progress we achieved — repaying $70 million in borrowings and winning more than $1.2 billion in OE and aftermarket business — shows a results oriented company in action. We moved aggressively forward, driven to continually improve our performance. We were a company whose Mission is GO. That phrase sums vroom up our view about the future, too. • We provide the technology, products and systems that make vehicles safer and run cleaner. • We have a targeted growth strategy for profitable, value-added opportunities in promising market sectors and regions. • We have a global manufacturing and distribution system that is growing more efficient while better serving our customers. • We are coordinating our worldwide engineering expertise to help customers find solutions and meet tomorrow’s regulatory requirements today. • We are joining with strategic partners to enter new markets economically and add complementary abilities and skills to achieve growth. We left the starting blocks as a stand-alone company in 1999 carrying $1.715 billion in bank loans and bond debt. As we continue to shed the weight of debt, we are picking up speed, and can act even faster, more flexibly and more effectively to seize opportunities and achieve profitable growth by executing our strategy with discipline and focus. 5 Tenneco Automotive
  • 10. going stronger Financial strength begins at the top-line. Our revenues grew in 2002 as we benefited We team globally with our alliance from our strategic investments in strong growth areas, including China, which was the partner Futaba fastest growing passenger car market in 2002. Having been in China since 1995, our to supply unique joint venture operations are supplying leading original equipment manufacturers, products such as this double wrap including Volkswagen, the market leader. We also bounded into newer markets. muffler for the We attracted new customers in the European heavy-duty market with our advanced exhaust system on emission control products including exhaust filters designed specifically for diesel Toyota’s Sienna mini-van. engines. Geographically, we continue to look east in Europe to take advantage of faster growing economies and lower production costs. We have already established operations in Poland and the Czech Republic and are now reaching out to customers in Russia where we expect to begin a staged entry with the start up of our first production facility expected in late 2003. Overall, in 2002, we captured a significant number of new original equipment contracts with 20 different customers for platforms expected to go 6 Tenneco Automotive
  • 11. into production in 2003 through 2005, including an increase in the more profitable hot-end exhaust business in Europe and high-margin elastomer business in North America. Through global alliances and joint ventures, we continued increasing our global presence without making substantial new capital investments. Approximately eight percent of our new original equipment business in 2002 was generated through our Asian-based alliances. We have a very strong presence with our ride and emission control products on many top-selling cars and light trucks in both North America and Europe including the popular GM Silverado, the Ford F-Series truck and the VW Golf. We added new aftermarket customers in 2002 totaling an estimated $45 million in annualized revenue. Our North American aftermarket business signed up several important new customers, including Discount Automotive and Parts Authority. In Europe, the introduction of the Reflex™ shock absorber boosted our premium mix — as well as aftermarket financial results — as we sold our one-millionth unit within only four months. 7 Tenneco Automotive
  • 12. going smarter Our key process initiatives — Six Sigma, Lean manufacturing, BOS and EVA® † (Economic The Sterling Heights just- Value Added) — help us work smarter. We continued to make strides during 2002 to in-time facility make our organization as efficient and flexible as possible. We are driving quality up assembles and delivers more and costs down through application of Six Sigma techniques, which produced more than than 1.2 million $25 million in savings in 2002. We also continue to integrate our manufacturing, suspension distribution and engineering operations by taking additional steps to standardize products modules for DaimlerChrysler’s and processes and share information and expertise across global teams. Emission Stratus/Sebring control technologies are rapidly being transferred between our European and North models. American operations. Our North American and South American ride control teams are helping to extend the company’s elastomers presence to Europe. We are using EVA® as a key decision-making tool, which helps us work smarter in how we generate cash and target the best return on capital. We also formed a new Global Supply Chain †EVA® is a registered trade- Management organization that is working to reduce the amount we spend on materials. mark of Stern Stewar t & Co. 8 Tenneco Automotive
  • 13. going leaner With advanced We are becoming a leaner and more efficient organization. We successfully launched robotics and Lean a global restructuring program in 2002 to align our production capacity to market needs manufacturing, and streamline our distribution networks. We closed eight facilities and improved our JIT facility in Saarlouis, Germany productivity at 21 other plants. Called Project Genesis, the full annualized benefits of delivers a series of these efforts are expected to first appear in 2004. Last year, this program delivered nearly exhaust systems $12 million in cost savings at two-thirds the estimated cost. We anticipate additional directly to the Ford Focus produc- savings of $15 million in 2003. We continue to deploy Lean-manufacturing techniques tion line, every ten across our facilities with weighty results. Our Smithville,Tenn. exhaust plant in 2002 minutes, 24-hours improved direct labor efficiency by more than 80 percent, cut inventories by 44 percent, a day, five days a week. increased available plant floor space by 20 percent and trimmed lead times by 20 percent under its Lean initiatives. We have responded to our customers around the globe with just-in-time (JIT) manufacturing facilities, which deliver products most efficiently, matching shipments exactly to the immediate production needs of our customers. 9 Tenneco Automotive
  • 14. going cleaner Our emission More advanced emissions control technologies drove new business in 2002 with European control expertise heavy-duty truck and luxury passenger car manufacturers. We’re helping our customers applied to heavy- stay ahead of the U.S. and European environmental regulations, which impose increasingly duty exhaust systems meets stricter limits on vehicle emissions. New catalytic converter technologies, such as the growing demand Tubular Integrated Converter and Ultra Thin Wall Substrates provide new and more from tough new advanced emissions control options. We also have technologies that respond to the emissions standards for trucks and tremendous increase in diesel use in Europe and growing interest in North America. buses in Europe We have developed and commercialized a diesel particulate filter for diesel passenger and North America, vehicles that virtually eliminates combustion particulates without impairing engine creating a new market opportunity performance. Major vehicle manufacturers, such as Peugeot, are using our diesel for Tenneco Automotive. 10 Tenneco Automotive
  • 15. particulate filter in their new passenger car and van exhaust systems. Additionally, we have developed exhaust aftertreatment systems that eliminate particulates almost entirely and reduce nitrogen oxide by 80 percent. These advanced products are designed for medium and heavy-duty vehicles that will be affected by upcoming Euro4 and Euro5 regulations. The United States is beginning to impose more stringent environmental regulations on heavy-duty trucks, similar to those currently in force in Europe. We are well positioned to transfer proven European technologies to meet the changing emission needs of the heavy-duty market in the U.S. 11 Tenneco Automotive
  • 16. going safer Shock absorbers We’re on the move to improve the safety of vehicles already on the road. Our global play a critical role Safety Triangle campaign educates customers on the vital role shock absorbers and SM in stopping, steer- struts play in keeping vehicles safe in the three critical areas of steering, stopping and ing and vehicle stability. Our stability. During 2002, we visited 20 cities across the United States to hold driving Safety Triangle SM demonstrations for more than 3,000 installers to highlight the difference between new campaign and worn suspension parts and improve the ability of people who maintain vehicles for emphasizes the importance of retail customers to spot shock absorbers and struts in need of replacement. We’re well-maintained expanding our marketing efforts in 2003 to educate both installers and consumers in shocks and struts North America and Europe on the importance of well-maintained shock absorbers for for safer driving. safer driving. Increasing replacement rates is important to our bottom-line. The ride control aftermarket is one of our most profitable business segments. In addition to our aggressive marketing strategy, we are continuing to improve our premium mix of 12 Tenneco Automotive
  • 17. products and leverage our strong brands. Our performance shock — Rancho® — continues to be the leading brand with off-road enthusiasts in the United States, and is now making inroads in Asia and South America. On the OE side of our ride control business, our most recent development has been driven by the increasing demand for electronic systems in Europe. Our Continuously Controlled Electronic Suspension (CES) system avoids forcing a choice between handling and comfort. CES creates the road-hugging characteristics of a sports car with the smooth ride of a luxury sedan by continuously monitoring road conditions and vehicle movement and making instantaneous adjustments in vehicle suspension. And, improved vehicle stability contributes to safer vehicles. Volvo has chosen the CES system for its S60R and V70R passenger cars and we were awarded three development contracts with other major vehicle manufacturers for this new technology. 13 Tenneco Automotive
  • 18. going further Days of road tests A company breaks out of the competitive pack by going the extra mile — providing and engineering innovation and higher levels of service as well as extending into new markets. In the analysis are cut to aftermarket, we set the standard for marketing and customer support, which distances hours with the key life rig, which us from the competition and allows us to lead the market with premium brands — simulates road Monroe® and Walker® — and premium products, generating higher profit for us as well conditions and as our customers. We are pursuing modular assemblies with original equipment measures effects of engine opera- customers who desire suppliers to take on a greater portion of the work of combining tion and chassis components into a single unit. Assembling modules and full systems simplifies production movement on for customers and adds to our revenues. We go further by working with customers exhaust systems, at our Edenkoben, on engineering solutions to design problems. In North America, a patented design and Germany engi- a unique manufacturing process helped us develop our LiteningRod™ torque rod for neering center. heavy-duty truck customers looking for a lighter weight product without compromising strength and durability. 14 Tenneco Automotive
  • 19. going together Our Hodkovice We are moving in the right direction with a renewed focus on long-term profitable ride control manu- growth. Besides strong progress in reducing borrowings, since 1999 we have revitalized facturing facility in our North American aftermarket business, continued to grow our original equipment the Czech Republic improved produc- book of business, improved production and distribution efficiency and set up mutually tivity and doubled beneficial global alliances and joint ventures. With this solid footing established, we’re production in one eagerly facing the future — a feeling we captured in the phrase, Our Mission is GO. year — meeting new demand from Our Mission is GO is a rallying cry that focuses the company on going forward, continually customers like improving our operations and performance. Our Mission is GO recognizes and encourages Volkswagen, Skoda, a culture that emphasizes teamwork and doing whatever is necessary to serve our Ford and Renault. customers and strengthen our business. We delivered measurable progress in 2002. The challenge is to keep moving ahead with proven strategies that have brought us to this point. We are determined to flawlessly execute our plans and bring discipline to all we do in order to deliver on our commitments to our customers and to our shareholders. 15 Tenneco Automotive
  • 20. going forward BOARD OF DIRECTORS Pictured left to right: David B. Price, Jr. 2,3 Roger B. Porter 2,3 Dennis G. Severance1 not pictured Charles W. Cramb1 Consultant, Former President, BF IBM Professor of Business Accenture Professor of Senior Vice President and Goodrich Performance Materials and Government, Computer and Information Chief Financial Officer Harvard University Systems, University of Michigan Frank E. Macher 2 The Gillette Company Business School Chairman and Mark P. Frissora Joined the Board of Directors Paul T. Stecko1,3 Chief Executive Officer, Chairman and March 11, 2003 Federal-Mogul Corporation Chief Executive Officer, Chairman and Tenneco Automotive Inc. Chief Executive Officer, Packaging Sir David Plastow 2 1 Audit Committee Corporation of America M. Kathryn Eickhoff 1,3 2 Compensation/Nominating/ Retired Chairman and Governance Committee Chief Executive Officer, President and Chief Executive 3 Three-Year Independent Director Vickers plc Officer, Eickhoff Economics, Inc. Evaluation Committee Red numbers indicate the committee chair EXECUTIVE OFFICERS OF TENNECO AUTOMOTIVE Mark P. Frissora Paul Schultz Alex Drysdale Paul D. Novas Chairman and Senior Vice President, Vice President and Vice President and Treasurer Chief Executive Officer Global Supply Chain Management Managing Director, James K. Spangler Australia/New Zealand Timothy R. Donovan David G. Gabriel Vice President, Executive Vice President, Senior Vice President and Josep M. Fornos Global Communications General Counsel and General Manager, Vice President and Kenneth R.Trammell Managing Director, North America Aftermarket General Manager, Vice President and Controller International Europe Original Equipment, Brent J. Bauer Ride Control Herman Weltens Hari N. Nair Senior Vice President Vice President, Executive Vice President and and General Manager, H.William Haser Global Engineering, Managing Director, North America Original Vice President and Chief Emission Control Europe Equipment, Emission Control Information Officer Neal A.Yanos Mark A. McCollum Theo Bonneu Ulrich Mehlmann Vice President and Senior Vice President Vice President and Controller, Vice President and General Manager, and Chief Financial Officer Europe General Manager, North America Original Europe Original Equipment, Richard P. Schneider Lois Boyd Equipment, Ride Control Emission Control Senior Vice President, Vice President, Global Program Global Administration Management Don R. Miller Vice President and Timothy E. Jackson William M. Churchill General Manager, Senior Vice President, Vice President, Europe Aftermarket Global Technology Global Engineering, Ride Control 16 Tenneco Automotive
  • 21. INVESTOR INFORMATION Corporate Headquarters Investor Inquiries Dividends Tenneco Automotive Inc. Securities analysts, portfolio managers The Board of Directors of Tenneco 500 North Field Drive and representatives of financial institutions Automotive eliminated its quarterly Lake Forest, Illinois 60045 seeking information about the company common stock dividend on January 9, 847.482.5000 should contact the Investor Relations 2001. Prior to that, the company had department: 847.482.5042. paid a $0.05 per share of common stock dividend in each of the four quarters of Web Site www.tenneco-automotive.com † 2000. The company expects that for the Stockholder Inquiries For stockholder services such as foreseeable future it will follow a policy of exchange of certificates, issuance of retaining earnings in order to finance the Corporate Information Individuals interested in receiving the certificates, lost certificates,change of continued development of its business. company’s latest quarterly earnings press address, change in registered ownership Additional information on the company’s release or other company literature or share balance, write, call or e-mail dividend policy and restrictions on the should write the Investor Relations the company’s transfer agent: payment of dividends can be found in department at the corporate head- Management’s Discussion and Analysis in Wachovia Bank, N.A. quarters address or call 847.482.5042. the Annual Report on Form 10-K for the Equity Services Group year ended December 31, 2002. Information about Tenneco Automotive is 1525 West W.T. Harris Blvd., 3C3 also available on the company’s web site. † Charlotte, NC 28288-1153 Annual Meeting 866.839.3259 Toll Free The Annual Meeting of Stockholders 704.427.2602 Stock Listing will be held at 10:00 a.m. Central Time Tenneco Automotive’s common stock on Tuesday, May 13, 2003, at Tenneco is listed under the ticker symbol TEN. www.wachovia.com/shareholderservices Automotive’s headquarters, 500 North Click on “Access Accounts” TEN is traded primarily on the New York Field Drive, Lake Forest, Illinois. Click on “FirstLink Equity” Stock Exchange and also on the following exchanges: Chicago, Pacific and London. As of February 13, 2003, there were approximately 58,376 holders of record of the company’s common stock, par value $0.01 per share. STOCK PRICE DATA 2002 2001 Sale Prices High Low High Low First Quarter $4.10 $1.90 $4.25 $ 2.62 Second Quarter $6.75 $3.82 $4.49 $ 2.40 Third Quarter $8.32 $3.50 $5.45 $ 1.86 Fourth Quarter $5.97 $3.28 $2.30 $ 1.35 †The information on our web site is not par t of this annual repor t.
  • 22. 500 NORTH FIELD DRIVE LAKE FOREST, ILLINOIS 60045 tenneco-automotive.com NYSE:TEN