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RECYCLE CONRETE INTERLOCKING
(RecCon)
NO NAME MATRIX NUMBER
1 MOHD FAREZWAN BIN RAKMAT 08DKA12F1148
2 MOHAMMAD RIZUWAN BIN HARUN 08DKA12F1091
3 SUZAIMI BIN DAUD 08DKA12F1106
SUPERVISOR: PN. BIBIE SARA BINTI SALLEH
PN.AINUL HAEZAH BTE NORUZMAN
INTRODUCTION
OBJECTIVE
• Produce a model of interlocking concrete using concrete wasted from the
ruins of old buildings
• Make experimental on Reccon ineterlocking use sieve analysis,
compression and skid resistance test.
• Compare price of interlocking concrete and reccon interlocking
PROBLEM STATEMENT
• Waste concrete not handle efficiently
• Impact on the environment
• Disposal area increased
SCOP
• Use for light load
• Example pedestrian and reacreation
• Consist Waste concrete from construction
METODOLOGY
MATERIALS
• CEMENT (PORTLAND)
• SAND
• RECYCLE CONCRETE /AGGREGATES / RECYCLE CONCRETE+ AGGREGATES
• PLASTICIZER
• WATER
• CUBE MOULD
• NEW RecCon MOULD
TRY AND
ERROR
METHOD
TARGET : 100 %
OF RECYCLE
CONCRETE
REPLACING THE
AGGREGATES ,
80% , 60 % AND
50% OF
RECYCLE
CONCRETE
ALSO WILL BE
USE FOR TRIAL
PROCESS
THE BEST RESULT
OBTAIN FROM THE
COMPRESSIVE
STRENGTH WILL
BE USE AS :
NEW MIX FOR
RecCon
Interlocking
METHOD
MATERIAL SPECIFICATION FOR TESTING
BASED ON BS ……….., THE REQUIREMENT FOR COMPRESSIVE STRENGTH TEST ARE AS BELOW :
MATERIAL/ PREDICT
TIME 7 DAYS 14 DAYS 28 DAYS
MATERIAL RATIO
1 : 2 : 4 ( PORTLAND CEMENT : SAND : AGREGATES / RECYCLE
CONCRETE)
W/C RATIO 0.6
RECYCLE CONCRETE(%) 100 80 50 100 80 50 100 80 50
AGGREGATES(%) 0 20 50 0 20 50 0 20 50
SAMPLE = 9 SAMPLE = 9 SAMPLE = 9
TOTAL TOTAL SAMPLES : 27
Get sample from construction site
Breake sample into small size
Sieve analysis
Concrete mixing
Caring process for 7, 14 and 28 days
Test the concrete cube
after 7,14 and 28 days
Use best mixture
interlocking mould from factory
Reccon interlocking produce
a) Compression test
LAB TEST
SIEVE ANALYSIS
• Determine the size of waste concrete
• Size use pass 14 retain at 10
Saiz ayak Berat tertahan
(kg)
Jumlah berat
tertahan yang
terkumpul
(kg)
Peratus jumlah berat
tertahan terkumpul (%)
Peratus jumlah
terkumpul yang
terlepas (%)
40 0 0 0 100
20 0 0 0 100
14 0.28 0.28 (0.28/5*100)=5.6 (100-5.6)=94.4
10 4.12 4.40 (4.4/5*100)=88 (100-88)=12.0
4.75 0.6 5.00 (5/5*100)=100 (100-100)=0
jumlah 5.00 5.00 193.6 0
Finess Modulus =Cumulative Percentage Weight Retained/100
= 193.6/100 =1.936
COMPRESSION TEST
• Determine Net ratio and maximum strength
• Prepare cube for 7, 14, and 28 days.
• Each sample consist of 50%, 80% and 100% of waste concrete
Jenis
konkrit
Peratus batu
baur Umur
Dimensi
kiub
konkrit
(mm)
Beban
mampatan,
kN
Kekuatan konkrit
(N/mm²)
Bacaan
purata
Spesifikasi
dibenarkan
Konkrit batu
baur kitar
semula
50%
7 hari
150
X
150
X
150
243 10.8 10.5
80% 255 11.3 10.5
100% 190 8.4 10.5
50%
14 hari
394 17.5 12.0
80% 405 18.0 12.0
100% 236 10.5 12.0
50%
28 hari
558 24.8 15.0
80% 586 26.0 15.0
100% 276 12.3 15.0
Rajah 4.5: Ujian kekuatan mampatan untuk 7 hari
Rajah 4.6: ujian kekuatan mampatan untuk 14 hari
rajah 4.7: ujian kekuatan mampatan konkrit untuk 28 hari
SKID RESISTANCE
• Determine resistance on surface of reccon interlocking
• Provide comfortable walkway
• Differentiate resistance on surface between reccon interlocking, slab and
Asphalt.
• Condition and type of surface was manipulated.
Types of surface Temperature
Skid Resistance Coefficient Average of C
value
A corrected
value of Ct
C value
1 2 3 4 5
Reccon
interlocking
29.5 15 18 18 19 14 16.8 15.6
Permukaan reccon
yang basah
28.0 22 25 24 19 23 22.6 21.2
Lantai 31.0 42 36 38 36 37 37.8 34.6
Permukaan lantai
yang basah
28.0 46 49 40 44 41 44.0 41.3
Jalan tar 37 28 28 29 29 23 27.4 24.0
Permukaan jalan
tar yang basah
32 33 26 30 28 29 29.2 26.5
.
Jadual 4.8: Hasil data ujikaji ujian gelinciran yang dilakukan
pada permukaan interlocking
Rajah 4.9: bar chart untuk skid resistance
Rajah 4.10: perbandingan diantara nilai reccon interlocking dan minimum spesifikasi rintangan gelenceran yang dibenarkan
DISSCUSSION
COST TO PRODUCE INTERLOCK CONCRETE
Bahan Harga per unit
(RM)
Kuantiti yang
diperlukan
Kos (RM)
Simen Portland
biasa
0.4/kg 0.5kg 0.20
Pasir 0.13/kg 1.0kg 0.13
Batu baur
kasar
0.06/kg 0.8kg 0.05
Konkrit
terbuang
Free 3.2kg -
Jumlah 0.38
CONCLUSION
• Reduce waste disposal
• reccon interlocking using 80% of waste concrete has fulfill
the requirement of standard concrete interlocking.
• Cost to produce a product was reduce and economic compare
to market
THANK
YOU

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Presentaion last

  • 1. RECYCLE CONRETE INTERLOCKING (RecCon) NO NAME MATRIX NUMBER 1 MOHD FAREZWAN BIN RAKMAT 08DKA12F1148 2 MOHAMMAD RIZUWAN BIN HARUN 08DKA12F1091 3 SUZAIMI BIN DAUD 08DKA12F1106 SUPERVISOR: PN. BIBIE SARA BINTI SALLEH PN.AINUL HAEZAH BTE NORUZMAN
  • 3. OBJECTIVE • Produce a model of interlocking concrete using concrete wasted from the ruins of old buildings • Make experimental on Reccon ineterlocking use sieve analysis, compression and skid resistance test. • Compare price of interlocking concrete and reccon interlocking
  • 4. PROBLEM STATEMENT • Waste concrete not handle efficiently • Impact on the environment • Disposal area increased
  • 5. SCOP • Use for light load • Example pedestrian and reacreation • Consist Waste concrete from construction
  • 7. MATERIALS • CEMENT (PORTLAND) • SAND • RECYCLE CONCRETE /AGGREGATES / RECYCLE CONCRETE+ AGGREGATES • PLASTICIZER • WATER • CUBE MOULD • NEW RecCon MOULD
  • 8. TRY AND ERROR METHOD TARGET : 100 % OF RECYCLE CONCRETE REPLACING THE AGGREGATES , 80% , 60 % AND 50% OF RECYCLE CONCRETE ALSO WILL BE USE FOR TRIAL PROCESS THE BEST RESULT OBTAIN FROM THE COMPRESSIVE STRENGTH WILL BE USE AS : NEW MIX FOR RecCon Interlocking METHOD
  • 9. MATERIAL SPECIFICATION FOR TESTING BASED ON BS ……….., THE REQUIREMENT FOR COMPRESSIVE STRENGTH TEST ARE AS BELOW : MATERIAL/ PREDICT TIME 7 DAYS 14 DAYS 28 DAYS MATERIAL RATIO 1 : 2 : 4 ( PORTLAND CEMENT : SAND : AGREGATES / RECYCLE CONCRETE) W/C RATIO 0.6 RECYCLE CONCRETE(%) 100 80 50 100 80 50 100 80 50 AGGREGATES(%) 0 20 50 0 20 50 0 20 50 SAMPLE = 9 SAMPLE = 9 SAMPLE = 9 TOTAL TOTAL SAMPLES : 27
  • 10. Get sample from construction site Breake sample into small size Sieve analysis Concrete mixing Caring process for 7, 14 and 28 days Test the concrete cube after 7,14 and 28 days Use best mixture interlocking mould from factory Reccon interlocking produce a) Compression test
  • 12. SIEVE ANALYSIS • Determine the size of waste concrete • Size use pass 14 retain at 10
  • 13. Saiz ayak Berat tertahan (kg) Jumlah berat tertahan yang terkumpul (kg) Peratus jumlah berat tertahan terkumpul (%) Peratus jumlah terkumpul yang terlepas (%) 40 0 0 0 100 20 0 0 0 100 14 0.28 0.28 (0.28/5*100)=5.6 (100-5.6)=94.4 10 4.12 4.40 (4.4/5*100)=88 (100-88)=12.0 4.75 0.6 5.00 (5/5*100)=100 (100-100)=0 jumlah 5.00 5.00 193.6 0 Finess Modulus =Cumulative Percentage Weight Retained/100 = 193.6/100 =1.936
  • 14.
  • 15. COMPRESSION TEST • Determine Net ratio and maximum strength • Prepare cube for 7, 14, and 28 days. • Each sample consist of 50%, 80% and 100% of waste concrete
  • 16. Jenis konkrit Peratus batu baur Umur Dimensi kiub konkrit (mm) Beban mampatan, kN Kekuatan konkrit (N/mm²) Bacaan purata Spesifikasi dibenarkan Konkrit batu baur kitar semula 50% 7 hari 150 X 150 X 150 243 10.8 10.5 80% 255 11.3 10.5 100% 190 8.4 10.5 50% 14 hari 394 17.5 12.0 80% 405 18.0 12.0 100% 236 10.5 12.0 50% 28 hari 558 24.8 15.0 80% 586 26.0 15.0 100% 276 12.3 15.0
  • 17. Rajah 4.5: Ujian kekuatan mampatan untuk 7 hari
  • 18. Rajah 4.6: ujian kekuatan mampatan untuk 14 hari
  • 19. rajah 4.7: ujian kekuatan mampatan konkrit untuk 28 hari
  • 20. SKID RESISTANCE • Determine resistance on surface of reccon interlocking • Provide comfortable walkway • Differentiate resistance on surface between reccon interlocking, slab and Asphalt. • Condition and type of surface was manipulated.
  • 21. Types of surface Temperature Skid Resistance Coefficient Average of C value A corrected value of Ct C value 1 2 3 4 5 Reccon interlocking 29.5 15 18 18 19 14 16.8 15.6 Permukaan reccon yang basah 28.0 22 25 24 19 23 22.6 21.2 Lantai 31.0 42 36 38 36 37 37.8 34.6 Permukaan lantai yang basah 28.0 46 49 40 44 41 44.0 41.3 Jalan tar 37 28 28 29 29 23 27.4 24.0 Permukaan jalan tar yang basah 32 33 26 30 28 29 29.2 26.5 . Jadual 4.8: Hasil data ujikaji ujian gelinciran yang dilakukan pada permukaan interlocking
  • 22. Rajah 4.9: bar chart untuk skid resistance
  • 23. Rajah 4.10: perbandingan diantara nilai reccon interlocking dan minimum spesifikasi rintangan gelenceran yang dibenarkan
  • 25. COST TO PRODUCE INTERLOCK CONCRETE Bahan Harga per unit (RM) Kuantiti yang diperlukan Kos (RM) Simen Portland biasa 0.4/kg 0.5kg 0.20 Pasir 0.13/kg 1.0kg 0.13 Batu baur kasar 0.06/kg 0.8kg 0.05 Konkrit terbuang Free 3.2kg - Jumlah 0.38
  • 26. CONCLUSION • Reduce waste disposal • reccon interlocking using 80% of waste concrete has fulfill the requirement of standard concrete interlocking. • Cost to produce a product was reduce and economic compare to market