7.GAB%20copy.pptx

4. Background & Current Losses AVERAGE G2 LEVEL-1.93 AVERAGE D1 LEVEL-0.19 0.13 0.19 0.09 0.33 0.18 0.21 1.83 1.99 1.2 2.21 1.97 2.37 0 0.5 1 1.5 2 2.5 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 D1 G2

5. Target Setting AVERAGE G2 LEVEL-1.93 AVERAGE D1 LEVEL-0.19 Target G2-1.44 Target D1-0.14 0.13 0.19 0.09 0.33 0.18 0.21 1.83 1.99 1.2 2.21 1.97 2.37 0 0.5 1 1.5 2 2.5 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21 D1 G2

6. Project Plan Project Plan Team Leader – Nimantha Dilhan Project Reduce GAB Defect level by 25% from current situation in Plant T2 Start Date 15/12/2021 End Date 15/04/2022 Cycle Activity Week December January February March April 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th P Them (Completion of Project Charters) Team Grasp Current Losses Target Setting and Master Plan D Analysis and Find Countermeasures Verify Countermeasures Implemant KAIZAN C Analyses Results A Standerdizazion Horizontal Replication Target Progress

7. After improve Drying process 4/1/2023

8. Before improve Drying process – GAB(Ft) Defect level 4/1/2023

9. After improve Drying process – GAB(Ft) Defect level 4/1/2023

10. Current Situation 4/1/2023

11. Analysis & Find Countermeasures contd.. Quality of Coagulant GAB(Cr) Former traveling angle Frequancy of coagulant tank cleaning Glove webbing Improper cleaning of CMT Latex stability Drying issues Material Wetting level in CMT Man Method Machine Vertex in GMT stir Use of strain formers. CMT track line touch with coagulant Former temperature Triton level in CMT Former vibrasion while dipping process Quality of Latex Cogulant oven temperture Quality of glove compound

12. Analysis & Find Countermeasures contd.. 4/1/2023 NO Causes Actions Responsibility Completion Date 1 Former Temperature Increase Rinse tank 01 & 02 Temperatures Rasanga 18-Mar-22 Apply IR bulbs after CMT Chathuranga/ Chathura 22-Mar-22 Monitor former temperature variations Nalinda 20-Mar-22 2 Jerk In Track lines (GMT & CMT) Smooth the former dipping in GMT & CMT Chathuranga/ Chathura 28-Mar-22 3 Webbing in GMT Implement a mechanism to add bastol continuously to GMT Nimantha 18-Mar-22 4 Low wetting in CMT Increase the wetting in CMT Rasanga 20-Mar-22 5 Webbing in CMT Add Anti forming agents to CMT Rasnaga 20-Mar-22 6 Vertex near GMT Stir Check the GMT stirs and make sure there is a vertex Rasanga/ Nimantha 20-Mar-22 7 Former traveling angle Modify the track line after CMT Chathuranga/ Chathura 28-Mar-22 8 Latex Stability Study the relationship between latex stability and GAB Rasanga/ Nimantha 20-Mar-22 9 2nd Bastol adding procedure to feed tanks Confirm the 2nd bastol addition to feed tanks Ranga 20-Mar-22 10 Temperature variations T side the ovens(Act vs Std) Monitor temperature variations Trainee/Nalinda 20-Mar-22 11 CMT track line touch with coagulant Correct the track line Chathuranga/ Chathura 20-Apr-22

13. Implementations contd.. Implement a mechanism to add bastol continuously to GMT to element glove air bubbles in crotch issues

14. 4/1/2023 Implementations contd.. Increase Rinse tank 01 & 02 Temperatures

15. Current Situation 1.41 2.49 1.93 1.52 1.69 0.44 0.3 0.69 0.39 0.25 0 0.5 1 1.5 2 2.5 3 1 1.5 2 2.5 3 3.5 4 4.5 5 MARCH AVERAGE G2 LEVEL-1.808 Target G2-1.44 AVERAG D1 LEVEL-0.414 Target D1-0.14 APRIL MAY JUNE JULY

16. Further Improvement 4/1/2023 This project was done by Nimantha and I’m looking forward to further improvement As an suggestion I’m looking to add stirrer for the bastol tank. Because without a stirrer, bastol particles are sediment on the bottom and block the bottom valve.

17. THANK YOU