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Handzettel 1
Unrestricted © Siemens AG 2014 All rights reserved. Smarter decisions, better products.
Acoustic Engineering Simulation
for the Marine Industries
Siemens PLM Web Seminar – 25.02.2015
Ir. Peter SEGAERT – Siemens PLM STS 3D – Leuven, Belgium
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 2 Siemens PLM Software
Presentation Contents
Vibro-Acoustic Simulation Process
Intro STS - Noise & Vibration in Shipbuilding
2
Application 1 : Ship Hull Radiation3
Application 2 : Acoustic Signature4
1
Advanced Engineering for Marine Industry - Slide 2
5 Application 3 : Propeller Noise
6 Application 4 : Sonar Arrays
Handzettel 2
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 3 Siemens PLM Software
 Worldwide leader in functional performance
engineering for transportation industries
Automotive – Aerospace – Railway – Shipbuilding
– Agricultural, Construction & Off-road
 Serving more than 100.000 R&D engineers
… in 5.000 manufacturing companies
 Top talent in 45+ offices worldwide
… 1.400 professionals
 Previously known as LMS, now business segment
STS = Simulation and Test Solutions of
Siemens PLM Software since 2013
 Our vision : “Closed-Loop Systems Driven Product
Development”
Siemens PLM STS = +30 years of Engineering
Innovation in Test & Mechatronic Simulation
55 %
25 %
20 %
Beijing
Brasov
Breda
Bristol
Chennai
Coralville
Detroit
Hamburg
Gottingen
Kaiserslautern
Madrid
Leuven
Liège
Lyon
Torino
Toulouse
Plymouth
Roanne
Torino
Yokohama
R&D &
Engineering
Centers
Advanced Engineering for Marine Industry - Slide 3
2014-06-17
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Page 4 Siemens PLM Software
Test-based Engineering
(modal, NVH, acoustics, durability)
Mobile, Laboratory
LMS SCADAS
Product Design Controls Engineering3D Simulation
Mechatronic System Simulation
System Synthesis System Data Management Multi-physics Modeling
PLM STS Product Range =
Closing the Loop between Simulation & Physical Test
Advanced Engineering for Marine Industry - Slide 4
Handzettel 3
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 5 Siemens PLM Software
3D Simulation Solutions
CAE Software Suite for Multi-attribute Simulation
Acoustics & Vibration
Process Integration
Automotive
Mechanisms
• LMS Virtual.Lab Acoustics
• LMS Virtual.Lab Noise & Vibration
• LMS Virtual.Lab Correlation
• LMS Virtual.Lab Motion
• LMS Virtual.Lab Durability
• LMS Samtech TEA Pipe
• LMS Virtual.Lab Structures
Process Integration
Aviation
Wind TurbinesStructural Analysis
• CAESAM • LMS Samtech SAMCEF
• LMS Samtech Mecano
• LMS Samtech Rotors
• LMS Samtech Composites
• SAMCEF Wind Turbines
Advanced Engineering for Marine Industry - Slide 5
2014-06-17
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Page 6 Siemens PLM Software
Acoustic Comfort
• Work environm.
• Crew cabins
Industry solutions
• Decoupling
machinery
• Silent equipment
• Damping materials
Hull Radiation
• Water loading
effect on dynamics
• Directivity patterns
Industry solutions
• Estimate added mass
effect
• Damping materials
N+V Transmission
• Vibration paths
• Sound paths
Industry solutions
• Engine room
shielding
• Transfer path
reduction e.g.
elastic couplings
Ship Engine
• Engine radiation
• Intake/exhaust
noise
Industry solutions
• Reducing engine
vibrations
• Flexible mounts
• Decoupling
connections to main
structure
Part 1 – Noise & Vibration in Shipbuilding
N+V Issues in Ship Design & Engineering (1)
Advanced Engineering for Marine Industry - Slide 6
Handzettel 4
2014-06-17
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Page 7 Siemens PLM Software
Sonar Design
• Ships
• Submarines
• Mines
Industry solutions
• Sonar arrays
• Sonar domes
• Towed sonars
• All around sonars
Propeller Noise
• Noise from blades
• Cavitation
Industry solutions
• Geometric design of
propeller blade
shape
• Propulsor ducts
Acoustic Scattering
• Stealth properties
Industry solutions
• Anechoic surface
tiles (rubber or
neoprene)
Acoustic Signature
• Hull radiation
• TBL noise
Industry solutions
• Decoupling of
machinery
• Anechoic tiles
• Improved
hydrodynamics
Part 1 – Noise & Vibration in Shipbuilding
N+V Issues in Ship Design & Engineering (2)
Advanced Engineering for Marine Industry - Slide 7
2014-06-17
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Page 8 Siemens PLM Software
Part 1 – Noise & Vibration in Shipbuilding
Overview of Frequency Range
• Noise & vibration sources in ships cover a large frequency range, from a
few Hz for hull vibrations, up to 10 kHz and higher for cavitation
Advanced Engineering for Marine Industry - Slide 8
Handzettel 5
2014-06-17
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Page 9 Siemens PLM Software
Part 1 – Noise & Vibration in Shipbuilding
STS customers in Shipbuilding Industry (1)
• RUSSIAN FEDERATION : KRYLOV Shipbuilding ; RUBIN Design Bureau ; ATOLL Scientific
Research Institute
• AUSTRALIA: ASC (Australian Submarine Corp)
• UNITED STATES : MERCURY Marine; LOCKHEED-MARTIN ; NORTHROP-GRUMMAN shipyard ;
BOMBARDIER Outboard Marine ; Boston Whaler ; US Naval Postgraduate School
• JAPAN: KAWASAKI Shipbuilding Corp ; YAMAHA Marine ; MITSUBISHI Heavy Industries ; Japan
Defense Agency
• KOREA: ADD (Agency for Defense Development) ; HYUNDAI Heavy Industries ; DOOSAN Heavy
Industries & Construction ; SAMSUNG Heavy Industries
• SINGAPORE: DSO (Defence Science Organization)
• ITALY: FINCANTIERI [Cantieri Navali Italiani spa] ; CETENA
• FRANCE: THALES Underwater Systems (sonar systems) ; DGA ; INRS ; DCNS Lorient (French
Navy shipyard) ; Bassin des Carenes (ship hull naval research centre)
Advanced Engineering for Marine Industry - Slide 9
2014-06-17
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Page 10 Siemens PLM Software
Part 1 – Noise & Vibration in Shipbuilding
STS customers in Shipbuilding Industry (2)
• GERMANY: THYSSEN-KRUPP Marine ; Germanischer Lloyd ; HDW [Howaldtswerke – Deutsche
Werft] ; MEYER Werft ; FWG Kiel
• NETHERLANDS: Koninklijke Marine
• UNITED KINGDOM: QINETIQ ; FRAZER-NASH Consulting ; THALES ; BAE SYSTEMS
• PR CHINA: Shanghai Marine Diesel Engine Research Institute ; Institute 726 ; Institute 715 ; Institute
701; Inst719 ; Inst702 ; Inst704 ; Institute 703 ; HARBIN Engineering University
Advanced Engineering for Marine Industry - Slide 10
Handzettel 6
2014-06-17
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Page 11 Siemens PLM Software
Presentation Contents
Vibro-Acoustic Simulation Process
Intro STS - Noise & Vibration in Shipbuilding
2
Application 1 : Ship Hull Radiation3
Application 2 : Acoustic Signature4
1
Advanced Engineering for Marine Industry - Slide 11
5 Application 3 : Propeller Noise
6 Application 4 : Sonar Arrays
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 12 Siemens PLM Software
Part 2 — Vibro-Acoustic Simulation Process
The Source – Transfer – Receiver Model (1)
Acoustics = study of generation, propagation and reception of
compressional waves in an elastic medium (fluid or solid)
Advanced Engineering for Marine Industry - Slide 12
Handzettel 7
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Page 13 Siemens PLM Software
Part 2 — Vibro-Acoustic Simulation Process
The Source – Transfer – Receiver Model (2)
Sound Source
EM forces
ReceiverSystem Transfer
Flow-induced
pressure
fluctuations
Test data
Mechanical
vibrations
FEM Vibro-Acoustics
BEM Vibro-Acoustics
RAY Acoustics
Standard
Advanced
Advanced Engineering for Marine Industry - Slide 13
2014-06-17
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Page 14 Siemens PLM Software
Part 2 — Vibro-Acoustic Simulation Process
The Philosophy — Data Flow Sequence
Advanced Engineering for Marine Industry - Slide 14
Handzettel 8
2014-06-17
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Part 2 — Vibro-Acoustic Simulation Process
In Real Life — LMS Virtual.Lab Process Flow
Advanced Engineering for Marine Industry - Slide 15
2014-06-17
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Page 16 Siemens PLM Software
Low freq ?
or
High freq ?
Harmonic ?
or
Transient ?
Interior ?
or
Exterior ?
Part 2 — Vibro-Acoustic Simulation Process
Acoustic Simulation : four main questions !
Uncoupled ?
or
Coupled ?
Advanced Engineering for Marine Industry - Slide 16
Handzettel 9
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Page 17 Siemens PLM Software
Part 2 — Vibro-Acoustic Simulation Process
Time-domain Acoustics : wave equation
Acoustics = scientific study of generation, propagation, and reception of
sound waves
What is sound ??
• Small amplitude variations of pressure & density of an elastic medium (air,water)
around equilibrium values
• Propagation = longitudinal compression/rarefaction waves
Mathematical description = linear wave equation
• Wave propagation with sound speed c = [dp/d1/2
• Time domain description
• Contains all usual wave phenomena : refraction, reflection, diffraction
0
1
2
2
2
2




t
p
c
p
Advanced Engineering for Marine Industry - Slide 17
2014-06-17
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Part 2 — Vibro-Acoustic Simulation Process
Frequency-domain Acoustics
Time-domain wave equation => Fourier transform => Frequency-domain
equation
 p = complex pressure
 k = /c =  wavenumber
Helmholtz equation
• Frequency domain description - fully equivalent to wave equation
• Second-order linear partial differential equation
Covers all possible acoustic situations
• Interior acoustics = bounded domains
• Exterior acoustics = unbounded domains
• Interior/exterior combinations
• Presence of holes and openings
• Transmission
0~~ 22
 pkp
Advanced Engineering for Marine Industry - Slide 18
Handzettel 10
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Part 2 — Vibro-Acoustic Simulation Process
Acoustic Configurations
 Cavity acoustics (interior)
 Sound radiation (exterior)
 Reflection/diffraction (exterior)
 Sound transmission (exterior/interior)
Advanced Engineering for Marine Industry - Slide 19
2014-06-17
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Part 2 — Vibro-Acoustic Simulation Process
FEM/BEM Fundamentals (1)
Finite Element Method Boundary Element method
• Higher modeling effort : 3D mesh Lower modeling effort : 2D mesh
discretization of fluid volume discretization of surface
• Modal-based approaches possible No modal-based approach
• Sparse matrices = Dense matrices =
faster computation longer computation
• Heterogeneous fluid Homogeneous fluid only
Advanced Engineering for Marine Industry - Slide 20
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Part 2 — Vibro-Acoustic Simulation Process
FEM/BEM Fundamentals (2)
 BEM – Boundary Element Method for
exterior acoustic radiation simulation
 Modeling effort = only boundary mesh
representation needed
 Accuracy = Sommerfeld radiation
condition at infinity is guaranteed by use of
Green’s kernel function in BEM formulation -
no radiated power will be reflected from
infinity
 FEM – Finite Element Method for exterior
acoustic radiation simulation
 Modeling effort: = for exterior radiation, you
need engine boundary representation + an
outer boundary limit for the FEM domain + fill
volume in-between with fluid elements
 Accuracy = to satisfy the Sommerfeld
radiation condition, a ‘treatment’ has to be
applied at the outer FE mesh boundary to
model the unboundedness of the volume
around the vibrating structure, i.e. to ensure
that no sound waves are reflected from the FE
mesh outer boundary
Advanced Engineering for Marine Industry - Slide 21
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Part 2 — Vibro-Acoustic Simulation Process
Pros and Cons of Acoustic FEM
• PRO - Acoustic FEM supports acoustic medium with heterogeneous
properties
• Temperature gradients and density gradients
(e.g. as occur in exhaust gas systems or water depth in underwater acoustics)
• Convection of sound waves due to high-speed main flow
• PRO - Acoustic FEM supports definition of bulk absorbing materials
• Mineral wools & foams as volume absorbers
• Modeling of poro-elastic absorption properties
• PRO - Acoustic FEM supports acoustic modal analysis
• PRO - FEM matrices have a sparse structure
• More speedy resolution than BEM, where matrices are dense
Advanced Engineering for Marine Industry - Slide 22
Handzettel 12
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Part 2 — Vibro-Acoustic Simulation Process
Pros and Cons of Acoustic BEM
• PRO - Boundary Element mesh is a surface-type mesh
• Easier and faster modeling compared to FEM volume-type meshes
• Direct usage of an existing structural mesh
• Removal of small details (ribs) using VL Mesh Coarsening
• Remeshing with different mesh size using VL Mesh Coarsening
• PRO - Natural handling of typical acoustic configurations
• Unbounded (infinite) domain for acoustic radiation problems
(FEM requires Infinite Elements or PML/AML formulation)
• Openings, holes, etc… do not require special handling
(FEM requires equivalent impedance boundary conditions)
• CONTRA – Boundary Element Method requires homogeneous medium
• Different fluids are not allowed (e.g. water and air in the same model)
• Single-fluid medium cannot have strong temperature or density gradients
Advanced Engineering for Marine Industry - Slide 23
2014-06-17
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Part 2 — Vibro-Acoustic Simulation Process
Max Frequency Determines Element Size
Maximum frequency criterion for wave
simulation
• N elements required per wavelength l, in order to
have an accurate representation of wave shape
• Typical values : N=6 to N=10
There is a strong connection between frequency range and element size : higher
frequency means smaller element size, means more elements.
This puts a practical upper limit on the frequency range : the larger the object, the
lower the max analysis frequency will be.
max6 f
c
h 
Field variation in space
Fieldamplitude
Advanced Engineering for Marine Industry - Slide 24
Handzettel 13
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Part 2 — Vibro-Acoustic Simulation Process
Max Frequency applied to FEM-BEM
Model size (number of nodes) of discretization methods
grows with frequency
• BEM n ~ f^2
• FEM n ~ f^3
Computation times scale with number of nodes
• Conventional BEM ~ O(n^3)
• Fast Multipole BEM ~ O(n log^2(n))
• Conventional FEM ~ O(n*b^2)
• …….
 Computation times become prohibitive at higher
frequencies!
However, several applications require support for:
• High frequencies: study of audio system acoustic performance
requires covering the full audible frequency range
• Large sizes: airplanes, trains, ships and submarines,
architectural acoustics
1 kHz BEM
18 knodes
4 kHz BEM
288 knodes
2 kHz BEM
72 knodes
Advanced Engineering for Marine Industry - Slide 25
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Part 2 — Vibro-Acoustic Simulation Process
Max Frequency : Large diesel engine example
Due to the size of the model, 3 Boundary Element models have been considered, the calculation process
has been executed for each of them
0 – 1 kHz 1 – 2 kHz 2 – 3 kHz
Advanced Engineering for Marine Industry - Slide 26
Handzettel 14
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Page 27 Siemens PLM Software
Presentation Contents
Vibro-Acoustic Simulation Process
Intro STS - Noise & Vibration in Shipbuilding
2
Application 1 : Ship Hull Radiation3
Application 2 : Acoustic Signature4
1
Advanced Engineering for Marine Industry - Slide 27
5 Application 3 : Propeller Noise
6 Application 4 : Sonar Arrays
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 28 Siemens PLM Software
Acoustic Comfort
• Work environm.
• Crew cabins
Industry solutions
• Decoupling
machinery
• Silent equipment
• Damping materials
Hull Radiation
• Water loading
effect on dynamics
• Directivity patterns
Industry solutions
• Estimate added mass
effect
• Damping materials
N+V Transmission
• Vibration paths
• Sound paths
Industry solutions
• Engine room
shielding
• Transfer path
reduction e.g.
elastic couplings
Ship Engine
• Engine radiation
• Intake/exhaust
noise
Industry solutions
• Reducing engine
vibrations
• Flexible mounts
• Decoupling
connections to main
structure
Part 3 — Ship Hull Radiation
Ship Hull Radiation & Added Mass Effect
Advanced Engineering for Marine Industry - Slide 28
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Part 3 — Ship Hull Radiation
General Remarks
Objective Predict the noise field radiated from the hull due to
machinery vibrations : engines, pumps, motors,
electrical generators, etc.
Analyze the signature:
-Directivity patterns
-Structure-borne versus airborne contributions
-Identify structural modes particularly radiating
Design proper countermeasures:
-The right mounts
-Location where to modify structure
-Fitting of anechoic tiles to the hull
Particular
issues
Dynamics of the ship’s structure are changing
when immersed in water - structural resonances are
changing to lower frequencies due to water loading
Waterline is dependent upon ship loading conditions
and water temperature => different cases to
consider
Advanced Engineering for Marine Industry - Slide 29
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Part 3 — Ship Hull Radiation
Hull Radiation - Physical Viewpoint
Advanced Engineering for Marine Industry - Slide 30
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Part 3 — Ship Hull Radiation
Hull Radiation - Simulation Viewpoint
Advanced Engineering for Marine Industry - Slide 31
2014-06-17
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Page 32 Siemens PLM Software
Part 3 — Ship Hull Radiation
Structural FEM coupled to Acoustic BEM (1)
Solution Virtual.Lab Boundary Element Acoustics
Benefits Accurately and efficiently models the water loading  start from ‘dry structural modes’
Assess directivity patterns
Creates insights (path contribution, panel radiation,…)  link mount forces to acoustics
Efficiently change the waterline
FEM Mesh
BEM Mesh
Modes
Radiation
Acoustic-structural coupling
Advanced Engineering for Marine Industry - Slide 32
Handzettel 17
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Model Courtesy of IABG
Objective:
• compute the acoustic field radiated by the
shell of the ship
Modeling:
• a boundary element mesh of the immersed
part of the ship
• a structural finite element model of the ship
• Infinite free surface (sea level)
Computation:
• Fully-coupled approach
Sound propagation in water: radiation due to structural vibration
Part 3 — Ship Hull Radiation
Structural FEM coupled to Acoustic BEM (2)
Advanced Engineering for Marine Industry - Slide 33
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Page 34 Siemens PLM Software
Automatic mapping from structural to acoustic mesh
Structural FE Model
• Contains volume elements
• Structural modal basis (dry modes)
 25 Mode Shapes, up to 25 Hz
Automatic Mesh Coarsening
• Replace volumes by their envelope
• Clean the surfaces
• End with the external shell
Acoustic BEM Model
• Only the underwater shell
• Wetted on one side only (Direct or Indirect BEM)
• Free half-space plane (p=0)
• Map ‘finer’ structure onto ‘coarser’ acoustic
mesh
 Mesh mapping
 Modes mapping


Part 3 — Ship Hull Radiation
Structural FEM coupled to Acoustic BEM (3)
Advanced Engineering for Marine Industry - Slide 34
Handzettel 18
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Radiated sound field
Results (mode #9 - 8 Hz):
• The structural deflection on the ship, including coupled modes (added mass effect)
• The underwater field radiated by the shell.
Design changes?
 Structural modification (change the modes)
 Mechanical isolation (reduce the excitation)
 Acoustic treatment (decouple the radiation)
Part 3 — Ship Hull Radiation
Structural FEM coupled to Acoustic BEM (4)
Advanced Engineering for Marine Industry - Slide 35
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Part 3 — Ship Hull Radiation
Structural FEM coupled to Acoustic BEM (5)
Analyze noise with and
without water loading:
inspect mode shifting
Analyze directivity
patterns
Colorbar displays to
identify efficiently
critical areas
Acoustic Power
Analysis
Advanced Engineering for Marine Industry - Slide 36
Handzettel 19
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Part 3 — Ship Hull Radiation
Example : Hyundai Heavy Industries
 Challenge
 The customer is experiencing problem with the ship sonar
operation because of high underwater tonal noise from ship
engine.
 Need to improve design to reduce noise radiation
 Solution
 LMS Virtual.Lab NVH to analyze energy transfer path from engine
vibration to noise radiation
 LMS Virtual.Lab Vibro-Acoustics to evaluate the effect of an
additional damping structure
 Result:
 Customer was able to design the damping and absorptive system
to reduce hull vibration and noise radiation by 10 dB
Source:
B. H. Yoo, J. H. Park W. H. Joo and K. D. Lee:
“Numerical Analysis and Practical Proposition to Reduce Underwater
Radiated Noise from Submerged Hull”,
Inter-Noise 2004, Prague, Czech Republic, August 22-25, 2004.
Advanced Engineering for Marine Industry - Slide 37
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Page 38 Siemens PLM Software
Model Courtesy of QinetiQ
Reference:
ICSV11 Conference, 2004
Part 3 — Ship Hull Radiation
Example : Torpedo Hull Radiation (1)
Features
• Heavy fluid = water
• Fully-coupled fluid-structure interaction
• Acoustic source at large distance
• Test using reciprocity principle
Objectives
• Radiation due to internal force
• Experimental verification
Advanced Engineering for Marine Industry - Slide 38
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Part 3 — Ship Hull Radiation
Example : Torpedo Hull Radiation (2)
Fully-coupled approach
• Structural flexibility included
• Modal model of structure
• Interior acoustic ‘void’ with structural elements (only exterior
wetted)
• Acoustic BEM coupled solution
Acoustic BEM mesh
+ Structural mode
shapes
BEM Coupled solution
(structural forces)
Acoustic
Radiation field
Advanced Engineering for Marine Industry - Slide 39
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Page 40 Siemens PLM Software
Part 3 — Ship Hull Radiation
Experimental Verification (1)
Reciprocity Principle
• Open-water test facility
• Acoustic source
• Structural response measurements (v)
Structural Correlation
• Modal analysis in air
• Modal correlation / updating
Hydrosounder
Hydrophone
Cylinder
Water surface
16m
1m
Support
for
cylinder
QStrengthSource
vVelocity
FforceExcitation
ppressurefieldFar
,
,
,
,

Model Experiment
Advanced Engineering for Marine Industry - Slide 40
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Part 3 — Ship Hull Radiation
Experimental Verification (2)
Advanced Engineering for Marine Industry - Slide 41
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Part 3 — Ship Hull Radiation
Experimental Verification (3)
20 dB
Advanced Engineering for Marine Industry - Slide 42
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Presentation Contents
Vibro-Acoustic Simulation Process
Intro STS - Noise & Vibration in Shipbuilding
2
Application 1 : Ship Hull Radiation3
Application 2 : Acoustic Signature4
1
Advanced Engineering for Marine Industry - Slide 43
5 Application 3 : Propeller Noise
6 Application 4 : Sonar Arrays
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 44 Siemens PLM Software
Sonar Design
• Ships
• Submarines
• Mines
Industry solutions
• Sonar arrays
• Sonar domes
• Towed sonars
• All around sonars
Propeller Noise
• Noise from blades
• Cavitation
Industry solutions
• Geometric design of
propeller blade
shape
• Propulsor ducts
Acoustic Scattering
• Stealth properties
Industry solutions
• Anechoic surface
tiles (rubber or
neoprene)
Acoustic Signature
• Hull radiation
• TBL noise
Industry solutions
• Decoupling of
machinery
• Anechoic tiles
• Improved
hydrodynamics
Part 4 — Acoustic Signature
Acoustic Stealth & Sonar Scattering
Advanced Engineering for Marine Industry - Slide 44
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Part 4 — Acoustic Signature
Acoustic Stealth
Objective Make the ship or submarine more ‘stealth like’
Analyze the scattered field:
-Minimize the reflected field
Design proper countermeasures:
-Fitting of anechoic tiles to the hull
-Shape
From low to mid frequency sonar wave excitation
Particular
issues
Effects of the flexibility of the ship on the
scattered field
Sound waves hitting from different angles
Advanced Engineering for Marine Industry - Slide 45
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Page 46 Siemens PLM Software
 Objective:
 Optimize the acoustic signature of the submarine (frequency response), scattered
field
 Modeling:
 Structural FEM modal model plus physical BEM acoustic model
 Interior ‘void’ in acoustic model (no fluid)
 Acoustic source at large distance: Incident plane wave, arbitrary angle
 Computation:
 Fully-coupled approach >< Uncoupled approach
Model Courtesy of IABG
Sound propagation in water: scattering of incident sound wave
Part 4 — Acoustic Signature
Scattering of Sound from a Rigid/Flexible Submarine
Advanced Engineering for Marine Industry - Slide 46
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Part 4 — Acoustic Signature
Scattering with Acoustic BEM
Solution Virtual.Lab Boundary Element Acoustics
Benefits Analyze the scattered field from different angles efficiently
Efficiently run and analyze different designs and different loading conditions
BEM Mesh
Incident wave
Advanced Engineering for Marine Industry - Slide 47
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Page 48 Siemens PLM Software
Part 4 — Acoustic Signature
Scattering with Acoustic FEM
Solution Virtual.Lab FEM AML - Virtual.Lab FEM Acoustics
Benefits Analyze the scattered field from different angles efficiently
Efficiently run and analyze different designs and different loading conditions
FEM Mesh with AML Property
Incident wave
FEM
analysis
Advanced Engineering for Marine Industry - Slide 48
Handzettel 25
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 49 Siemens PLM Software
Part 4 — Acoustic Signature
Sound Field Results at 1000 Hz
Total pressure field for plane
wave excitation
Scattered pressure field
Advanced Engineering for Marine Industry - Slide 49
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 50 Siemens PLM Software
Part 4 — Acoustic Signature
Influence of Surface Treatment
Scattered pressure field
WITH surface treatment
(sound absorbing tiles)
Scattered pressure field
without surface treatment
Advanced Engineering for Marine Industry - Slide 50
Handzettel 26
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 51 Siemens PLM Software
Part 4 — Acoustic Signature
Rigid versus Flexible Analysis
Rigid Frame Flexible Frame
Effect of the flexibility of the
structure take into account
in the scattered field
Advanced Engineering for Marine Industry - Slide 51
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 52 Siemens PLM Software
Presentation Contents
Vibro-Acoustic Simulation Process
Intro STS - Noise & Vibration in Shipbuilding
2
Application 1 : Ship Hull Radiation3
Application 2 : Acoustic Signature4
1
Advanced Engineering for Marine Industry - Slide 52
5 Application 3 : Propeller Noise
6 Application 4 : Sonar Arrays
Handzettel 27
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 53 Siemens PLM Software
Sonar Design
• Ships
• Submarines
• Mines
Industry solutions
• Sonar arrays
• Sonar domes
• Towed sonars
• All around sonars
Propeller Noise
• Noise from blades
• Cavitation
Industry solutions
• Geometric design of
propeller blade
shape
• Propulsor ducts
Acoustic Scattering
• Stealth properties
Industry solutions
• Anechoic surface
tiles (rubber or
neoprene)
Acoustic Signature
• Hull radiation
• TBL noise
Industry solutions
• Decoupling of
machinery
• Anechoic tiles
• Improved
hydrodynamics
Part 5 — Propeller Noise
Sound Field from Propellers using CFD
Advanced Engineering for Marine Industry - Slide 53
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 54 Siemens PLM Software
Part 5 — Propeller Noise
E.g. torpedo, submarine or other systems
Objective Predict the noise radiated by the propeller :
Tonal noise component; multiple of Blade Passing
Frequency (BPF)
Propeller is a major component of the acoustic
signature. The circumferential variation on Axial
Instream Velocity causes harmonic loading content
for the blades 1st public display
of submarine propeller
CFD path lines
Advanced Engineering for Marine Industry - Slide 54
Handzettel 28
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 55 Siemens PLM Software
Part 5 — Propeller Noise
Propeller Noise Classification
Propeller Noise
Non Cavitating Cavitating
Blade Tonals (RPM * n blades * m) NOT POSSIBLE
Broadband Noise
Due to turbulence and trailing edge vortices NOT POSSIBLE
Propeller Singing
In case vortex shedding frequency corresponds to the blade 
resonance frequency NOT POSSIBLE
Advanced Engineering for Marine Industry - Slide 55
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 56 Siemens PLM Software
Part 5 — Propeller Noise
Technical base = Aeroacoustics
Solution Virtual.Lab Boundary Element Acoustics - Virtual.Lab Aero-Acoustics
Benefits Timely prediction of flow-induced noise for every design loop
Exploits at best the complementarities between low-order CFD and acoustic propagation
codes
Unique approach on the market, enforcing the correct radiation characteristics of the
source region
Find possible noise issues and suggest design improvement
Convert to Lighthill equivalent Fan source
BEM / FEM propagation
CFD calculation
on propeller
BEM or FEM mesh of structure
Advanced Engineering for Marine Industry - Slide 56
Handzettel 29
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 57 Siemens PLM Software
Part 5 — Propeller Noise
AeroAcoustic Sources (Lighthill analogy)
Unsteady
Flow
Moving Surfaces
Steady Surfaces
No Surfaces
(or smooth
surfaces)
Quadrupoles
Dipoles on surfaces + Quadrupoles in wake
Rotating Dipoles + Quadrupoles in wake
Advanced Engineering for Marine Industry - Slide 57
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 58 Siemens PLM Software
Part 5 — Propeller Noise
Propeller coupled response to structural excitation -
Underwater radiation pattern
Advanced Engineering for Marine Industry - Slide 58
Handzettel 30
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 59 Siemens PLM Software
Adobe Acrobat
Document
Part 5 — Propeller Noise
Some Academic References
Non-uniform flow conditions into the
propeller cavitation; prediction and
validation
Qiong Yang Fang ; Wang Yongsheng
Naval Ships and Power Engineering
Wuhan University
Adobe Acrobat
Document
Advanced Engineering for Marine Industry - Slide 59
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 60 Siemens PLM Software
Presentation Contents
Vibro-Acoustic Simulation Process
Intro STS - Noise & Vibration in Shipbuilding
2
Application 1 : Ship Hull Radiation3
Application 2 : Acoustic Signature4
1
Advanced Engineering for Marine Industry - Slide 60
5 Application 3 : Propeller Noise
6 Application 4 : Sonar Arrays
Handzettel 31
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 61 Siemens PLM Software
Sonar Design
• Ships
• Submarines
• Mines
Industry solutions
• Sonar arrays
• Sonar domes
• Towed sonars
• All around sonars
Propeller Noise
• Noise from blades
• Cavitation
Industry solutions
• Geometric design of
propeller blade
shape
• Propulsor ducts
Acoustic Scattering
• Stealth properties
Industry solutions
• Anechoic surface
tiles (rubber or
neoprene)
Acoustic Signature
• Hull radiation
• TBL noise
Industry solutions
• Decoupling of
machinery
• Anechoic tiles
• Improved
hydrodynamics
Part 6 — Sonar Arrays
Analysis of Sonar Transducer Arrays
Advanced Engineering for Marine Industry - Slide 61
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 62 Siemens PLM Software
Part 6 — Sonar Arrays
SONAR Transducer – Solution Process
2. Vibroacoustic field solution with the Direct Nodal
BEM or with FEM PML/AML
• Computes the full coupled acoustic field and the
structural excitation: field potentials and modal
participation factors
• Exports modal part. factors to *.unv file to ATILA
ATILA FEM
Compute structural dynamics
Virtual.Lab Acoustics:
Compute coupled
vibroacoustic field solution
1. Structural modal solution with the Finite Element
Method
• Computes the ‘dry’ structural modes: shapes,
frequencies, forces
• Exports modes to *.unv file to Virtual.Lab
3. Electromechanical interaction
• Takes the modal participation factors from Virtual.Lab
• Computes the electric field and structural
displacements/stresses
Advanced Engineering for Marine Industry - Slide 62
Handzettel 32
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 63 Siemens PLM Software
Part 6 — Sonar Arrays
Example 1 – Piston piezo-electric transducer
Comparing DBEM and FEM AML
Comparison between Atila –Virtual.Lab DBEM and Atila –Virtual.Lab FEM AML for a piston
piezoelectric transducer (length x diameter = 40 mm x 8 mm) fully immersed.
Resonance frequency at 25 kHz.
DBEM
FEM AML
Deviation in directivity:
max 0.2dB
Advanced Engineering for Marine Industry - Slide 63
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 64 Siemens PLM Software
ATILA/Virtual.Lab FEM AML simulation of
• Single piston transducer
• Six elements array with front plate
• Maximum response frequency changes from
101 kHz to 95 kHz
• Directivity shows considerable adjustment
Part 6 — Sonar Arrays
Example 2 – Side scan sonar array
Single element versus 6-element array
Stress and displacement
Transmitted
Voltage Response
Directivity
Single
piston
Array
with front
plate
Advanced Engineering for Marine Industry - Slide 64
Handzettel 33
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 65 Siemens PLM Software
DBEM, full immersion
Part 6 — Sonar Arrays
Example 2 – Side scan sonar array
Full immersion versus one-sided water contact
 FEM AML one-sided
water contact, rigid
baffle
 Near field and directivity at 95 kHz
Advanced Engineering for Marine Industry - Slide 65
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 66 Siemens PLM Software
Part 6 — Sonar Arrays
Example 3 – Multi-beam Sonar Array
Sonar beam steering by voltage phasing
5x5 rectangular elements, resonant frequency
42kHz
One-sided water contact: Atila – Virtual.Lab FEM AML
Two cases: unsteered beam and beam steered at 30°
Advanced Engineering for Marine Industry - Slide 66
Handzettel 34
2014-06-17
Unrestricted © Siemens AG 2014 All rights reserved.
Page 67 Siemens PLM Software
Advanced Engineering for Marine Industry - Slide 67

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Seminar acoustic engineering marineindustries

  • 1. Handzettel 1 Unrestricted © Siemens AG 2014 All rights reserved. Smarter decisions, better products. Acoustic Engineering Simulation for the Marine Industries Siemens PLM Web Seminar – 25.02.2015 Ir. Peter SEGAERT – Siemens PLM STS 3D – Leuven, Belgium 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 2 Siemens PLM Software Presentation Contents Vibro-Acoustic Simulation Process Intro STS - Noise & Vibration in Shipbuilding 2 Application 1 : Ship Hull Radiation3 Application 2 : Acoustic Signature4 1 Advanced Engineering for Marine Industry - Slide 2 5 Application 3 : Propeller Noise 6 Application 4 : Sonar Arrays
  • 2. Handzettel 2 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 3 Siemens PLM Software  Worldwide leader in functional performance engineering for transportation industries Automotive – Aerospace – Railway – Shipbuilding – Agricultural, Construction & Off-road  Serving more than 100.000 R&D engineers … in 5.000 manufacturing companies  Top talent in 45+ offices worldwide … 1.400 professionals  Previously known as LMS, now business segment STS = Simulation and Test Solutions of Siemens PLM Software since 2013  Our vision : “Closed-Loop Systems Driven Product Development” Siemens PLM STS = +30 years of Engineering Innovation in Test & Mechatronic Simulation 55 % 25 % 20 % Beijing Brasov Breda Bristol Chennai Coralville Detroit Hamburg Gottingen Kaiserslautern Madrid Leuven Liège Lyon Torino Toulouse Plymouth Roanne Torino Yokohama R&D & Engineering Centers Advanced Engineering for Marine Industry - Slide 3 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 4 Siemens PLM Software Test-based Engineering (modal, NVH, acoustics, durability) Mobile, Laboratory LMS SCADAS Product Design Controls Engineering3D Simulation Mechatronic System Simulation System Synthesis System Data Management Multi-physics Modeling PLM STS Product Range = Closing the Loop between Simulation & Physical Test Advanced Engineering for Marine Industry - Slide 4
  • 3. Handzettel 3 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 5 Siemens PLM Software 3D Simulation Solutions CAE Software Suite for Multi-attribute Simulation Acoustics & Vibration Process Integration Automotive Mechanisms • LMS Virtual.Lab Acoustics • LMS Virtual.Lab Noise & Vibration • LMS Virtual.Lab Correlation • LMS Virtual.Lab Motion • LMS Virtual.Lab Durability • LMS Samtech TEA Pipe • LMS Virtual.Lab Structures Process Integration Aviation Wind TurbinesStructural Analysis • CAESAM • LMS Samtech SAMCEF • LMS Samtech Mecano • LMS Samtech Rotors • LMS Samtech Composites • SAMCEF Wind Turbines Advanced Engineering for Marine Industry - Slide 5 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 6 Siemens PLM Software Acoustic Comfort • Work environm. • Crew cabins Industry solutions • Decoupling machinery • Silent equipment • Damping materials Hull Radiation • Water loading effect on dynamics • Directivity patterns Industry solutions • Estimate added mass effect • Damping materials N+V Transmission • Vibration paths • Sound paths Industry solutions • Engine room shielding • Transfer path reduction e.g. elastic couplings Ship Engine • Engine radiation • Intake/exhaust noise Industry solutions • Reducing engine vibrations • Flexible mounts • Decoupling connections to main structure Part 1 – Noise & Vibration in Shipbuilding N+V Issues in Ship Design & Engineering (1) Advanced Engineering for Marine Industry - Slide 6
  • 4. Handzettel 4 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 7 Siemens PLM Software Sonar Design • Ships • Submarines • Mines Industry solutions • Sonar arrays • Sonar domes • Towed sonars • All around sonars Propeller Noise • Noise from blades • Cavitation Industry solutions • Geometric design of propeller blade shape • Propulsor ducts Acoustic Scattering • Stealth properties Industry solutions • Anechoic surface tiles (rubber or neoprene) Acoustic Signature • Hull radiation • TBL noise Industry solutions • Decoupling of machinery • Anechoic tiles • Improved hydrodynamics Part 1 – Noise & Vibration in Shipbuilding N+V Issues in Ship Design & Engineering (2) Advanced Engineering for Marine Industry - Slide 7 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 8 Siemens PLM Software Part 1 – Noise & Vibration in Shipbuilding Overview of Frequency Range • Noise & vibration sources in ships cover a large frequency range, from a few Hz for hull vibrations, up to 10 kHz and higher for cavitation Advanced Engineering for Marine Industry - Slide 8
  • 5. Handzettel 5 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 9 Siemens PLM Software Part 1 – Noise & Vibration in Shipbuilding STS customers in Shipbuilding Industry (1) • RUSSIAN FEDERATION : KRYLOV Shipbuilding ; RUBIN Design Bureau ; ATOLL Scientific Research Institute • AUSTRALIA: ASC (Australian Submarine Corp) • UNITED STATES : MERCURY Marine; LOCKHEED-MARTIN ; NORTHROP-GRUMMAN shipyard ; BOMBARDIER Outboard Marine ; Boston Whaler ; US Naval Postgraduate School • JAPAN: KAWASAKI Shipbuilding Corp ; YAMAHA Marine ; MITSUBISHI Heavy Industries ; Japan Defense Agency • KOREA: ADD (Agency for Defense Development) ; HYUNDAI Heavy Industries ; DOOSAN Heavy Industries & Construction ; SAMSUNG Heavy Industries • SINGAPORE: DSO (Defence Science Organization) • ITALY: FINCANTIERI [Cantieri Navali Italiani spa] ; CETENA • FRANCE: THALES Underwater Systems (sonar systems) ; DGA ; INRS ; DCNS Lorient (French Navy shipyard) ; Bassin des Carenes (ship hull naval research centre) Advanced Engineering for Marine Industry - Slide 9 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 10 Siemens PLM Software Part 1 – Noise & Vibration in Shipbuilding STS customers in Shipbuilding Industry (2) • GERMANY: THYSSEN-KRUPP Marine ; Germanischer Lloyd ; HDW [Howaldtswerke – Deutsche Werft] ; MEYER Werft ; FWG Kiel • NETHERLANDS: Koninklijke Marine • UNITED KINGDOM: QINETIQ ; FRAZER-NASH Consulting ; THALES ; BAE SYSTEMS • PR CHINA: Shanghai Marine Diesel Engine Research Institute ; Institute 726 ; Institute 715 ; Institute 701; Inst719 ; Inst702 ; Inst704 ; Institute 703 ; HARBIN Engineering University Advanced Engineering for Marine Industry - Slide 10
  • 6. Handzettel 6 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 11 Siemens PLM Software Presentation Contents Vibro-Acoustic Simulation Process Intro STS - Noise & Vibration in Shipbuilding 2 Application 1 : Ship Hull Radiation3 Application 2 : Acoustic Signature4 1 Advanced Engineering for Marine Industry - Slide 11 5 Application 3 : Propeller Noise 6 Application 4 : Sonar Arrays 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 12 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process The Source – Transfer – Receiver Model (1) Acoustics = study of generation, propagation and reception of compressional waves in an elastic medium (fluid or solid) Advanced Engineering for Marine Industry - Slide 12
  • 7. Handzettel 7 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 13 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process The Source – Transfer – Receiver Model (2) Sound Source EM forces ReceiverSystem Transfer Flow-induced pressure fluctuations Test data Mechanical vibrations FEM Vibro-Acoustics BEM Vibro-Acoustics RAY Acoustics Standard Advanced Advanced Engineering for Marine Industry - Slide 13 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 14 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process The Philosophy — Data Flow Sequence Advanced Engineering for Marine Industry - Slide 14
  • 8. Handzettel 8 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 15 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process In Real Life — LMS Virtual.Lab Process Flow Advanced Engineering for Marine Industry - Slide 15 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 16 Siemens PLM Software Low freq ? or High freq ? Harmonic ? or Transient ? Interior ? or Exterior ? Part 2 — Vibro-Acoustic Simulation Process Acoustic Simulation : four main questions ! Uncoupled ? or Coupled ? Advanced Engineering for Marine Industry - Slide 16
  • 9. Handzettel 9 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 17 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Time-domain Acoustics : wave equation Acoustics = scientific study of generation, propagation, and reception of sound waves What is sound ?? • Small amplitude variations of pressure & density of an elastic medium (air,water) around equilibrium values • Propagation = longitudinal compression/rarefaction waves Mathematical description = linear wave equation • Wave propagation with sound speed c = [dp/d1/2 • Time domain description • Contains all usual wave phenomena : refraction, reflection, diffraction 0 1 2 2 2 2     t p c p Advanced Engineering for Marine Industry - Slide 17 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 18 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Frequency-domain Acoustics Time-domain wave equation => Fourier transform => Frequency-domain equation  p = complex pressure  k = /c =  wavenumber Helmholtz equation • Frequency domain description - fully equivalent to wave equation • Second-order linear partial differential equation Covers all possible acoustic situations • Interior acoustics = bounded domains • Exterior acoustics = unbounded domains • Interior/exterior combinations • Presence of holes and openings • Transmission 0~~ 22  pkp Advanced Engineering for Marine Industry - Slide 18
  • 10. Handzettel 10 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 19 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Acoustic Configurations  Cavity acoustics (interior)  Sound radiation (exterior)  Reflection/diffraction (exterior)  Sound transmission (exterior/interior) Advanced Engineering for Marine Industry - Slide 19 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 20 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process FEM/BEM Fundamentals (1) Finite Element Method Boundary Element method • Higher modeling effort : 3D mesh Lower modeling effort : 2D mesh discretization of fluid volume discretization of surface • Modal-based approaches possible No modal-based approach • Sparse matrices = Dense matrices = faster computation longer computation • Heterogeneous fluid Homogeneous fluid only Advanced Engineering for Marine Industry - Slide 20
  • 11. Handzettel 11 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 21 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process FEM/BEM Fundamentals (2)  BEM – Boundary Element Method for exterior acoustic radiation simulation  Modeling effort = only boundary mesh representation needed  Accuracy = Sommerfeld radiation condition at infinity is guaranteed by use of Green’s kernel function in BEM formulation - no radiated power will be reflected from infinity  FEM – Finite Element Method for exterior acoustic radiation simulation  Modeling effort: = for exterior radiation, you need engine boundary representation + an outer boundary limit for the FEM domain + fill volume in-between with fluid elements  Accuracy = to satisfy the Sommerfeld radiation condition, a ‘treatment’ has to be applied at the outer FE mesh boundary to model the unboundedness of the volume around the vibrating structure, i.e. to ensure that no sound waves are reflected from the FE mesh outer boundary Advanced Engineering for Marine Industry - Slide 21 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 22 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Pros and Cons of Acoustic FEM • PRO - Acoustic FEM supports acoustic medium with heterogeneous properties • Temperature gradients and density gradients (e.g. as occur in exhaust gas systems or water depth in underwater acoustics) • Convection of sound waves due to high-speed main flow • PRO - Acoustic FEM supports definition of bulk absorbing materials • Mineral wools & foams as volume absorbers • Modeling of poro-elastic absorption properties • PRO - Acoustic FEM supports acoustic modal analysis • PRO - FEM matrices have a sparse structure • More speedy resolution than BEM, where matrices are dense Advanced Engineering for Marine Industry - Slide 22
  • 12. Handzettel 12 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 23 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Pros and Cons of Acoustic BEM • PRO - Boundary Element mesh is a surface-type mesh • Easier and faster modeling compared to FEM volume-type meshes • Direct usage of an existing structural mesh • Removal of small details (ribs) using VL Mesh Coarsening • Remeshing with different mesh size using VL Mesh Coarsening • PRO - Natural handling of typical acoustic configurations • Unbounded (infinite) domain for acoustic radiation problems (FEM requires Infinite Elements or PML/AML formulation) • Openings, holes, etc… do not require special handling (FEM requires equivalent impedance boundary conditions) • CONTRA – Boundary Element Method requires homogeneous medium • Different fluids are not allowed (e.g. water and air in the same model) • Single-fluid medium cannot have strong temperature or density gradients Advanced Engineering for Marine Industry - Slide 23 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 24 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Max Frequency Determines Element Size Maximum frequency criterion for wave simulation • N elements required per wavelength l, in order to have an accurate representation of wave shape • Typical values : N=6 to N=10 There is a strong connection between frequency range and element size : higher frequency means smaller element size, means more elements. This puts a practical upper limit on the frequency range : the larger the object, the lower the max analysis frequency will be. max6 f c h  Field variation in space Fieldamplitude Advanced Engineering for Marine Industry - Slide 24
  • 13. Handzettel 13 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 25 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Max Frequency applied to FEM-BEM Model size (number of nodes) of discretization methods grows with frequency • BEM n ~ f^2 • FEM n ~ f^3 Computation times scale with number of nodes • Conventional BEM ~ O(n^3) • Fast Multipole BEM ~ O(n log^2(n)) • Conventional FEM ~ O(n*b^2) • …….  Computation times become prohibitive at higher frequencies! However, several applications require support for: • High frequencies: study of audio system acoustic performance requires covering the full audible frequency range • Large sizes: airplanes, trains, ships and submarines, architectural acoustics 1 kHz BEM 18 knodes 4 kHz BEM 288 knodes 2 kHz BEM 72 knodes Advanced Engineering for Marine Industry - Slide 25 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 26 Siemens PLM Software Part 2 — Vibro-Acoustic Simulation Process Max Frequency : Large diesel engine example Due to the size of the model, 3 Boundary Element models have been considered, the calculation process has been executed for each of them 0 – 1 kHz 1 – 2 kHz 2 – 3 kHz Advanced Engineering for Marine Industry - Slide 26
  • 14. Handzettel 14 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 27 Siemens PLM Software Presentation Contents Vibro-Acoustic Simulation Process Intro STS - Noise & Vibration in Shipbuilding 2 Application 1 : Ship Hull Radiation3 Application 2 : Acoustic Signature4 1 Advanced Engineering for Marine Industry - Slide 27 5 Application 3 : Propeller Noise 6 Application 4 : Sonar Arrays 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 28 Siemens PLM Software Acoustic Comfort • Work environm. • Crew cabins Industry solutions • Decoupling machinery • Silent equipment • Damping materials Hull Radiation • Water loading effect on dynamics • Directivity patterns Industry solutions • Estimate added mass effect • Damping materials N+V Transmission • Vibration paths • Sound paths Industry solutions • Engine room shielding • Transfer path reduction e.g. elastic couplings Ship Engine • Engine radiation • Intake/exhaust noise Industry solutions • Reducing engine vibrations • Flexible mounts • Decoupling connections to main structure Part 3 — Ship Hull Radiation Ship Hull Radiation & Added Mass Effect Advanced Engineering for Marine Industry - Slide 28
  • 15. Handzettel 15 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 29 Siemens PLM Software Part 3 — Ship Hull Radiation General Remarks Objective Predict the noise field radiated from the hull due to machinery vibrations : engines, pumps, motors, electrical generators, etc. Analyze the signature: -Directivity patterns -Structure-borne versus airborne contributions -Identify structural modes particularly radiating Design proper countermeasures: -The right mounts -Location where to modify structure -Fitting of anechoic tiles to the hull Particular issues Dynamics of the ship’s structure are changing when immersed in water - structural resonances are changing to lower frequencies due to water loading Waterline is dependent upon ship loading conditions and water temperature => different cases to consider Advanced Engineering for Marine Industry - Slide 29 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 30 Siemens PLM Software Part 3 — Ship Hull Radiation Hull Radiation - Physical Viewpoint Advanced Engineering for Marine Industry - Slide 30
  • 16. Handzettel 16 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 31 Siemens PLM Software Part 3 — Ship Hull Radiation Hull Radiation - Simulation Viewpoint Advanced Engineering for Marine Industry - Slide 31 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 32 Siemens PLM Software Part 3 — Ship Hull Radiation Structural FEM coupled to Acoustic BEM (1) Solution Virtual.Lab Boundary Element Acoustics Benefits Accurately and efficiently models the water loading  start from ‘dry structural modes’ Assess directivity patterns Creates insights (path contribution, panel radiation,…)  link mount forces to acoustics Efficiently change the waterline FEM Mesh BEM Mesh Modes Radiation Acoustic-structural coupling Advanced Engineering for Marine Industry - Slide 32
  • 17. Handzettel 17 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 33 Siemens PLM Software Model Courtesy of IABG Objective: • compute the acoustic field radiated by the shell of the ship Modeling: • a boundary element mesh of the immersed part of the ship • a structural finite element model of the ship • Infinite free surface (sea level) Computation: • Fully-coupled approach Sound propagation in water: radiation due to structural vibration Part 3 — Ship Hull Radiation Structural FEM coupled to Acoustic BEM (2) Advanced Engineering for Marine Industry - Slide 33 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 34 Siemens PLM Software Automatic mapping from structural to acoustic mesh Structural FE Model • Contains volume elements • Structural modal basis (dry modes)  25 Mode Shapes, up to 25 Hz Automatic Mesh Coarsening • Replace volumes by their envelope • Clean the surfaces • End with the external shell Acoustic BEM Model • Only the underwater shell • Wetted on one side only (Direct or Indirect BEM) • Free half-space plane (p=0) • Map ‘finer’ structure onto ‘coarser’ acoustic mesh  Mesh mapping  Modes mapping   Part 3 — Ship Hull Radiation Structural FEM coupled to Acoustic BEM (3) Advanced Engineering for Marine Industry - Slide 34
  • 18. Handzettel 18 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 35 Siemens PLM Software Radiated sound field Results (mode #9 - 8 Hz): • The structural deflection on the ship, including coupled modes (added mass effect) • The underwater field radiated by the shell. Design changes?  Structural modification (change the modes)  Mechanical isolation (reduce the excitation)  Acoustic treatment (decouple the radiation) Part 3 — Ship Hull Radiation Structural FEM coupled to Acoustic BEM (4) Advanced Engineering for Marine Industry - Slide 35 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 36 Siemens PLM Software Part 3 — Ship Hull Radiation Structural FEM coupled to Acoustic BEM (5) Analyze noise with and without water loading: inspect mode shifting Analyze directivity patterns Colorbar displays to identify efficiently critical areas Acoustic Power Analysis Advanced Engineering for Marine Industry - Slide 36
  • 19. Handzettel 19 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 37 Siemens PLM Software Part 3 — Ship Hull Radiation Example : Hyundai Heavy Industries  Challenge  The customer is experiencing problem with the ship sonar operation because of high underwater tonal noise from ship engine.  Need to improve design to reduce noise radiation  Solution  LMS Virtual.Lab NVH to analyze energy transfer path from engine vibration to noise radiation  LMS Virtual.Lab Vibro-Acoustics to evaluate the effect of an additional damping structure  Result:  Customer was able to design the damping and absorptive system to reduce hull vibration and noise radiation by 10 dB Source: B. H. Yoo, J. H. Park W. H. Joo and K. D. Lee: “Numerical Analysis and Practical Proposition to Reduce Underwater Radiated Noise from Submerged Hull”, Inter-Noise 2004, Prague, Czech Republic, August 22-25, 2004. Advanced Engineering for Marine Industry - Slide 37 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 38 Siemens PLM Software Model Courtesy of QinetiQ Reference: ICSV11 Conference, 2004 Part 3 — Ship Hull Radiation Example : Torpedo Hull Radiation (1) Features • Heavy fluid = water • Fully-coupled fluid-structure interaction • Acoustic source at large distance • Test using reciprocity principle Objectives • Radiation due to internal force • Experimental verification Advanced Engineering for Marine Industry - Slide 38
  • 20. Handzettel 20 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 39 Siemens PLM Software Part 3 — Ship Hull Radiation Example : Torpedo Hull Radiation (2) Fully-coupled approach • Structural flexibility included • Modal model of structure • Interior acoustic ‘void’ with structural elements (only exterior wetted) • Acoustic BEM coupled solution Acoustic BEM mesh + Structural mode shapes BEM Coupled solution (structural forces) Acoustic Radiation field Advanced Engineering for Marine Industry - Slide 39 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 40 Siemens PLM Software Part 3 — Ship Hull Radiation Experimental Verification (1) Reciprocity Principle • Open-water test facility • Acoustic source • Structural response measurements (v) Structural Correlation • Modal analysis in air • Modal correlation / updating Hydrosounder Hydrophone Cylinder Water surface 16m 1m Support for cylinder QStrengthSource vVelocity FforceExcitation ppressurefieldFar , , , ,  Model Experiment Advanced Engineering for Marine Industry - Slide 40
  • 21. Handzettel 21 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 41 Siemens PLM Software Part 3 — Ship Hull Radiation Experimental Verification (2) Advanced Engineering for Marine Industry - Slide 41 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 42 Siemens PLM Software Part 3 — Ship Hull Radiation Experimental Verification (3) 20 dB Advanced Engineering for Marine Industry - Slide 42
  • 22. Handzettel 22 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 43 Siemens PLM Software Presentation Contents Vibro-Acoustic Simulation Process Intro STS - Noise & Vibration in Shipbuilding 2 Application 1 : Ship Hull Radiation3 Application 2 : Acoustic Signature4 1 Advanced Engineering for Marine Industry - Slide 43 5 Application 3 : Propeller Noise 6 Application 4 : Sonar Arrays 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 44 Siemens PLM Software Sonar Design • Ships • Submarines • Mines Industry solutions • Sonar arrays • Sonar domes • Towed sonars • All around sonars Propeller Noise • Noise from blades • Cavitation Industry solutions • Geometric design of propeller blade shape • Propulsor ducts Acoustic Scattering • Stealth properties Industry solutions • Anechoic surface tiles (rubber or neoprene) Acoustic Signature • Hull radiation • TBL noise Industry solutions • Decoupling of machinery • Anechoic tiles • Improved hydrodynamics Part 4 — Acoustic Signature Acoustic Stealth & Sonar Scattering Advanced Engineering for Marine Industry - Slide 44
  • 23. Handzettel 23 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 45 Siemens PLM Software Part 4 — Acoustic Signature Acoustic Stealth Objective Make the ship or submarine more ‘stealth like’ Analyze the scattered field: -Minimize the reflected field Design proper countermeasures: -Fitting of anechoic tiles to the hull -Shape From low to mid frequency sonar wave excitation Particular issues Effects of the flexibility of the ship on the scattered field Sound waves hitting from different angles Advanced Engineering for Marine Industry - Slide 45 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 46 Siemens PLM Software  Objective:  Optimize the acoustic signature of the submarine (frequency response), scattered field  Modeling:  Structural FEM modal model plus physical BEM acoustic model  Interior ‘void’ in acoustic model (no fluid)  Acoustic source at large distance: Incident plane wave, arbitrary angle  Computation:  Fully-coupled approach >< Uncoupled approach Model Courtesy of IABG Sound propagation in water: scattering of incident sound wave Part 4 — Acoustic Signature Scattering of Sound from a Rigid/Flexible Submarine Advanced Engineering for Marine Industry - Slide 46
  • 24. Handzettel 24 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 47 Siemens PLM Software Part 4 — Acoustic Signature Scattering with Acoustic BEM Solution Virtual.Lab Boundary Element Acoustics Benefits Analyze the scattered field from different angles efficiently Efficiently run and analyze different designs and different loading conditions BEM Mesh Incident wave Advanced Engineering for Marine Industry - Slide 47 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 48 Siemens PLM Software Part 4 — Acoustic Signature Scattering with Acoustic FEM Solution Virtual.Lab FEM AML - Virtual.Lab FEM Acoustics Benefits Analyze the scattered field from different angles efficiently Efficiently run and analyze different designs and different loading conditions FEM Mesh with AML Property Incident wave FEM analysis Advanced Engineering for Marine Industry - Slide 48
  • 25. Handzettel 25 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 49 Siemens PLM Software Part 4 — Acoustic Signature Sound Field Results at 1000 Hz Total pressure field for plane wave excitation Scattered pressure field Advanced Engineering for Marine Industry - Slide 49 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 50 Siemens PLM Software Part 4 — Acoustic Signature Influence of Surface Treatment Scattered pressure field WITH surface treatment (sound absorbing tiles) Scattered pressure field without surface treatment Advanced Engineering for Marine Industry - Slide 50
  • 26. Handzettel 26 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 51 Siemens PLM Software Part 4 — Acoustic Signature Rigid versus Flexible Analysis Rigid Frame Flexible Frame Effect of the flexibility of the structure take into account in the scattered field Advanced Engineering for Marine Industry - Slide 51 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 52 Siemens PLM Software Presentation Contents Vibro-Acoustic Simulation Process Intro STS - Noise & Vibration in Shipbuilding 2 Application 1 : Ship Hull Radiation3 Application 2 : Acoustic Signature4 1 Advanced Engineering for Marine Industry - Slide 52 5 Application 3 : Propeller Noise 6 Application 4 : Sonar Arrays
  • 27. Handzettel 27 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 53 Siemens PLM Software Sonar Design • Ships • Submarines • Mines Industry solutions • Sonar arrays • Sonar domes • Towed sonars • All around sonars Propeller Noise • Noise from blades • Cavitation Industry solutions • Geometric design of propeller blade shape • Propulsor ducts Acoustic Scattering • Stealth properties Industry solutions • Anechoic surface tiles (rubber or neoprene) Acoustic Signature • Hull radiation • TBL noise Industry solutions • Decoupling of machinery • Anechoic tiles • Improved hydrodynamics Part 5 — Propeller Noise Sound Field from Propellers using CFD Advanced Engineering for Marine Industry - Slide 53 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 54 Siemens PLM Software Part 5 — Propeller Noise E.g. torpedo, submarine or other systems Objective Predict the noise radiated by the propeller : Tonal noise component; multiple of Blade Passing Frequency (BPF) Propeller is a major component of the acoustic signature. The circumferential variation on Axial Instream Velocity causes harmonic loading content for the blades 1st public display of submarine propeller CFD path lines Advanced Engineering for Marine Industry - Slide 54
  • 28. Handzettel 28 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 55 Siemens PLM Software Part 5 — Propeller Noise Propeller Noise Classification Propeller Noise Non Cavitating Cavitating Blade Tonals (RPM * n blades * m) NOT POSSIBLE Broadband Noise Due to turbulence and trailing edge vortices NOT POSSIBLE Propeller Singing In case vortex shedding frequency corresponds to the blade  resonance frequency NOT POSSIBLE Advanced Engineering for Marine Industry - Slide 55 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 56 Siemens PLM Software Part 5 — Propeller Noise Technical base = Aeroacoustics Solution Virtual.Lab Boundary Element Acoustics - Virtual.Lab Aero-Acoustics Benefits Timely prediction of flow-induced noise for every design loop Exploits at best the complementarities between low-order CFD and acoustic propagation codes Unique approach on the market, enforcing the correct radiation characteristics of the source region Find possible noise issues and suggest design improvement Convert to Lighthill equivalent Fan source BEM / FEM propagation CFD calculation on propeller BEM or FEM mesh of structure Advanced Engineering for Marine Industry - Slide 56
  • 29. Handzettel 29 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 57 Siemens PLM Software Part 5 — Propeller Noise AeroAcoustic Sources (Lighthill analogy) Unsteady Flow Moving Surfaces Steady Surfaces No Surfaces (or smooth surfaces) Quadrupoles Dipoles on surfaces + Quadrupoles in wake Rotating Dipoles + Quadrupoles in wake Advanced Engineering for Marine Industry - Slide 57 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 58 Siemens PLM Software Part 5 — Propeller Noise Propeller coupled response to structural excitation - Underwater radiation pattern Advanced Engineering for Marine Industry - Slide 58
  • 30. Handzettel 30 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 59 Siemens PLM Software Adobe Acrobat Document Part 5 — Propeller Noise Some Academic References Non-uniform flow conditions into the propeller cavitation; prediction and validation Qiong Yang Fang ; Wang Yongsheng Naval Ships and Power Engineering Wuhan University Adobe Acrobat Document Advanced Engineering for Marine Industry - Slide 59 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 60 Siemens PLM Software Presentation Contents Vibro-Acoustic Simulation Process Intro STS - Noise & Vibration in Shipbuilding 2 Application 1 : Ship Hull Radiation3 Application 2 : Acoustic Signature4 1 Advanced Engineering for Marine Industry - Slide 60 5 Application 3 : Propeller Noise 6 Application 4 : Sonar Arrays
  • 31. Handzettel 31 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 61 Siemens PLM Software Sonar Design • Ships • Submarines • Mines Industry solutions • Sonar arrays • Sonar domes • Towed sonars • All around sonars Propeller Noise • Noise from blades • Cavitation Industry solutions • Geometric design of propeller blade shape • Propulsor ducts Acoustic Scattering • Stealth properties Industry solutions • Anechoic surface tiles (rubber or neoprene) Acoustic Signature • Hull radiation • TBL noise Industry solutions • Decoupling of machinery • Anechoic tiles • Improved hydrodynamics Part 6 — Sonar Arrays Analysis of Sonar Transducer Arrays Advanced Engineering for Marine Industry - Slide 61 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 62 Siemens PLM Software Part 6 — Sonar Arrays SONAR Transducer – Solution Process 2. Vibroacoustic field solution with the Direct Nodal BEM or with FEM PML/AML • Computes the full coupled acoustic field and the structural excitation: field potentials and modal participation factors • Exports modal part. factors to *.unv file to ATILA ATILA FEM Compute structural dynamics Virtual.Lab Acoustics: Compute coupled vibroacoustic field solution 1. Structural modal solution with the Finite Element Method • Computes the ‘dry’ structural modes: shapes, frequencies, forces • Exports modes to *.unv file to Virtual.Lab 3. Electromechanical interaction • Takes the modal participation factors from Virtual.Lab • Computes the electric field and structural displacements/stresses Advanced Engineering for Marine Industry - Slide 62
  • 32. Handzettel 32 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 63 Siemens PLM Software Part 6 — Sonar Arrays Example 1 – Piston piezo-electric transducer Comparing DBEM and FEM AML Comparison between Atila –Virtual.Lab DBEM and Atila –Virtual.Lab FEM AML for a piston piezoelectric transducer (length x diameter = 40 mm x 8 mm) fully immersed. Resonance frequency at 25 kHz. DBEM FEM AML Deviation in directivity: max 0.2dB Advanced Engineering for Marine Industry - Slide 63 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 64 Siemens PLM Software ATILA/Virtual.Lab FEM AML simulation of • Single piston transducer • Six elements array with front plate • Maximum response frequency changes from 101 kHz to 95 kHz • Directivity shows considerable adjustment Part 6 — Sonar Arrays Example 2 – Side scan sonar array Single element versus 6-element array Stress and displacement Transmitted Voltage Response Directivity Single piston Array with front plate Advanced Engineering for Marine Industry - Slide 64
  • 33. Handzettel 33 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 65 Siemens PLM Software DBEM, full immersion Part 6 — Sonar Arrays Example 2 – Side scan sonar array Full immersion versus one-sided water contact  FEM AML one-sided water contact, rigid baffle  Near field and directivity at 95 kHz Advanced Engineering for Marine Industry - Slide 65 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 66 Siemens PLM Software Part 6 — Sonar Arrays Example 3 – Multi-beam Sonar Array Sonar beam steering by voltage phasing 5x5 rectangular elements, resonant frequency 42kHz One-sided water contact: Atila – Virtual.Lab FEM AML Two cases: unsteered beam and beam steered at 30° Advanced Engineering for Marine Industry - Slide 66
  • 34. Handzettel 34 2014-06-17 Unrestricted © Siemens AG 2014 All rights reserved. Page 67 Siemens PLM Software Advanced Engineering for Marine Industry - Slide 67