This presentation was conducted at the future of smart manufacturing in Sharjah event, as organized by the Science Technology and Innovation Park and the American University of Sharjah, on 15/4/2019
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The Future of Industry 4.0 in UAE
1. The Future of Industry 4.0 in UAE
Dr. Saeed Khalfan Aldhaheri
Chairman of the Board, Smartworld L.L.C
Advisor, Digital Trust, PwC Middle East
@DDSaeed
Future of Smart Manufacturing in Sharjah, Science Research Technology and Innovation Park (SRTI), Sharjah, 15/4/2019
2. Agenda
• UAE Policies and Strategies to Lead the industry 4.0
• What is Industry 4.0?
• Benefits of adopting industry 4.0
• Challenges in adopting industry 4.0
• Blueprint for success
• UAE examples
3. UAE Policies and Strategies to
Lead the Industry 4.0
• Focus on national talent development and
entrepreneurs
• Develop and build core and advanced skills
need for the industry 4.0
• Future foresight of key industries and
domains
• UAE to be a world open lab to test and
apply 4IR technologies
• Focus on R&D and establish funding
mechanism for innovation incubators
• Focus on new scientific disciplines such as
biotech, genetic eng, AI, Blockchain and
cybersecurity
• Focus to teach STEM throughout all levels
of education
November, 2015September 2017
October 2017April 2018
UAE Centennial Plan: to be the best country in the world by 2071
4. UAE is committed
to grow the
manufacturing
sector
UAE looking to increase the GDP
share of manufacturing sector
Source: Ministry of Economy, UAE
5. What is Industry 4.0
• Stand for the 4IR
• “The next phase in the digitisation of the
manufacturing sector” - McKinsey
• Other terms: Smart Factory, Smart manufacturing, or
Industrial Internet
• Focus on the end-to-end digitisation of physical
assets and integration into digital ecosystems with
value chain partners
• Focus on M2M, H2M and B2M connectivity
(machine-as-a service)
• Benefit: a more flexible, resource-efficient,
customized way of manufacturing
• Helps to predict vs. react
• Requires organizational change: paradigm shift from
factory floor workers to c-suite decision makers
• Is a journey starts with a roadmap
Source: Industry 4.0: Building the Digital Industrial Enterprise, PwC 2016 ME Industry 4.0 Survey
Industry 4.0 framework and contributing digital technologies
6. Digitization has the potential to
achieve revenue growth and cost
reduction
• PwC’s 2016 Industry 4.0 Middle East Survey
• 52 participants from 6 industries
• engineering and construction (37% of participants)
• industrial manufacturing (31%)
• transportation and logistics (21%)
• chemicals and metal companies
• some perceive digitisation in narrow ERP system
• companies worldwide are set to invest
approximately 5% of their revenues annually on
digitization. PwC
7. Industry 4.0 is about
Integration of vertical and
horizontal value chains
• Digitisation and integration of vertical and
horizontal value chains
• vertical: from product development,
purchasing, manufacturing, logistics and
services
• horizontal: extends to customers, suppliers
and all value chain partners
• All data are available real-time
• Digitization of products & services
• New digital business models and customer
access
8. Challenges in
adopting industry
4.0
• Lack of digital culture and training
• Lack of skills
• Lack of data analytics capability
• 60% believe that standard enterprise
resource planning (ERP) solutions are the
most suitable data analytics platform.
• “the biggest challenge companies face is
not buying the right technology, it is rather
the organizational culture and people
change and transformation, which requires
long-term change programmes.” PwC
• Source: Industry 4.0: Building the Digital Industrial Enterprise, PwC 2016 ME Industry 4.0 Survey
9. Blueprint for Success
Source: Industry 4.0: Building the Digital Industrial Enterprise, PwC 2016 ME Industry 4.0 Survey
10. UAE examples:
• Strata, the advanced composite aero structures manufacturing
company, aim to become a world class competitive business
• to establish a digital factory in which product/ process traceability,
process automation and digital feedback will be a norm
• Agility, quality and speed of delivery will be strong drivers
• The roadmap started in 2013.
• covers all elements of digital product data creation,
management and manufacturing execution
• A robotic system to automate the operations assembly unit
and to be integrated into Strata production line
• to collaborate with DGWorld (Digi Robotics Technologies)
• partnership with Etihad to develop the first 3D printed part
for aircraft interior
• Developing local talent capability
• focusing on building and developing workforce through
continuous trainings
• provides many opportunities for the local community
11. UAE Examples:
• Ducab – one of the Middle East’s
leading manufacturers of energy
cables.
• Strive to be the lowest cost, highest
quality cable manufacturer in the world
• plans to use Industry 4.0 for a
complete supply chain
transformation.
• aims to collect existing data from
machines and integrate it with supplier
data to streamline the process, improve
logistics and efficiently track inventory,
thereby saving time and reducing costs.
• Better use of sensors will track and trace
inventory whilst on site and in transit to
customers
• develop much better interfaces with
customers, with more live data allowing
on the spot decisions about price and
availability