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Ercon Catheter Products


Hole PuncHing SyStemS
   Ercon Catheter Products, state of the art, punching and
   skiving systems are capable of creating a variety of hole
                                                                 SyStem RequiRementS
   sizes and shapes. The systems are designed to meet              •     Operated by foot switch
   your specific requirements.                                     •     Electrical:     115 VAC or 230 VAC

   Precision punching: holes can be punched from                   •     Air Pressure: 80-100 psi
   .040 inches (1 mm) in diameter.
                                                                 SyStem CapabilitieS
                                                                       • Punched holes can be round, oval,
                                                                         or irregular in shape

                                                                       • Holes can be punched through the
                                                                         tube side wall

                                                                       • Holes can be punched straight
                                                                         through both sides

                                                                       • Holes can be punched straight
                                                                         one side

                                                                       • Holes can be punched through a
                                                                         single lumen of multiple lumen
                                                                         tubes

                                                                       • Multiple holes can be punched
                                                                         simultaneously

                                                                       • Tubing can be cut to length

                                                                       • Tubing can be indexed between
                                                                         punch operations for special hole
                                                                         patterns

                                                                       • Quick change modules allow
                                                                         many styles of holes to be
                                                                         punched using one system

                                                                       • Modules are designed to punch
                                                                         and/or cut-off tubing to specific
                                                                         configurations




                                                                                        Oregon Sales Office
 www.olsenmedical.com                3230 Commerce Center Place                        Phone (503) 781-0184
ercon@olsenmedical.com               Louisville, KY 40211                                Fax (503) 536-6688
Ercon Catheter Products


contract manufacturing
 Ercon Catheter Products name is synonymous with the design and fabrication of high-quality and
 reliable Tip Forming and Hole Punching Systems. For over 15 years, our systems have been in operation
 in catheter manufacturing facilities worldwide.

 From Concept to Production our engineering services will provide a proven design and manufacturing
 process that will help you get to market faster. All of our catheter manufacturing is designed to customer
 specifications where we utilize a class 100,000 clean
 room.                                                           let uS manufaCtuRe youR pRoduCt
                                                             •   Precise, Repeatable Tip Forming
 We will design customized tooling for your application
                                                                 and Hole Punching
 and provide samples for your approval prior to
 production. We have the equipment and experience            •   Engineering and Design
 in-house to keep your start-up costs low and your           •   Technical Support and Service
 deliveries on-time.                                         •   Supply Chain Management

 Whether it is a tip forming or hole punching application,   •   Customized Tooling
 Ercon Catheter Products can produce the precise,            •   Clean Room: Class 100,000
 repeatable product that you seek, as well as the service    •   Packaging and Labeling
 and support that you need.
                                                             •   Sterilization Services
                                                             •   Over 15 Years of Experience and Expertise
                                                             •   On-time Deliveries




                                                                                           Oregon Sales Office
 www.olsenmedical.com                   3230 Commerce Center Place                        Phone (503) 781-0184
ercon@olsenmedical.com                  Louisville, KY 40211                                Fax (503) 536-6688
Ercon Catheter Products


i.V. aSSembly equiPment
 This equipment is used to assemble the catheter tubing to the molded hub and form the tips. Each machine
 requires special tooling for each different size of catheter. The tooling is designed for a specific style of
 catheter, and can be designed to any hub desired; standard,
 winged, or with ports.                                               flanging/flaRing equipment
                                                                      •   This unit is used to form a flange
                                                                          or flare on the I.V. tube where it fits
                                                                          into the molded hub. The flange
                                                                          or flare is required whether you
                                                                          ultrasonically weld or insert mold
                                                                          the two pats together. This system
                                                                          is a shuttle unit, which uses one
                                                                          operator to load one side while the
                                                                          other side is forming.


                                                                      i.V. tip foRming equipment
                                                                      •   The I.V. Tip forming machine forms
                                                                          a very precise taper on I.V. Catheter
                                                                          tubing. The tubes can be formed
                                                                          after assembly with the hubs or
                                                                          prior to the assembly. Sizes range
                                                                          from 26Ga. to 14Ga. or larger. Tube
                                                                          holding fixtures can accommodate
                                                                          standard hubs, winged hubs, or
                                                                          hubs with ports.




                                                                                          Oregon Sales Office
 www.olsenmedical.com                  3230 Commerce Center Place                        Phone (503) 781-0184
ercon@olsenmedical.com                 Louisville, KY 40211                                Fax (503) 536-6688
Ercon Catheter Products


catHeter tiP forming SyStemS
   We can create a tip forming system to meet the needs
   of your particular application. Our tip forming systems         SyStem featuReS
   incorporate the Ameritherm® Solid State RF Induction            •   Time controlled cycle
                                                                   •   Solid state generator
   Generator, which quickly obtain desired temperatures,
                                                                       1kW, 2kW, 2.4kW, 4.2kW
   producing fast cycle times.                                     •   Easy troubleshooting features
                                                                   •   Dual finger switches as an option
                                                                   •   Precise control of the forming process
   Combined with solid state electronics, PLC control, and
                                                                   •   Tight tolerances
   a programmable touch-screen display, you are getting the        •   Smooth surfaces
                                                                   •   No flash
   highest quality, and performance from each and every
                                                                   •   Maximum performance
   cycle.                                                          •   PLC control with touch-screen display
                                                                       and customized control
   The tip forming system is also equipped with quick change
                                                                   SyStem RequiRementS
   tooling, allowing multiple size catheters to be run on the
                                                                   •   Operated by foot switch
   same machine. Our standard tip forming equipment can            •   Electrical:   115 VAC or 230 VAC
   produce 1 to 4 catheters at a time, with special systems        •   Air Pressure: 80-100 psi

   capable of producing up to 30 catheters per minute.
                                                                   SyStem CapabilitieS
                                                                   •   Highly repeatable precision formed
                                                                       catheter tips
                                                                   •   Welding plastic to plastic
                                                                   •   Bonding plastic to metal
                                                                   •   Bonding balloons with smooth
                                                                       joint transition
                                                                   •   Spot sealing of lumens
                                                                   •   Closed or tapered tubing ends
                                                                   •   Forming of neck downs and flares
                                                                   •   Radius both tip ID and OD
                                                                   •   Braided and non-braided tubing
                                                                   •   Forming of intricate shapes
                                                                   •   Improved output quality
                                                                   •   Quantifiable and Validate-able process

                                                                   typiCal tubing end pRofileS
                                                                   •   Closed end spherical radius
                                                                   •   Closed end bullet nose
                                                                   •   Open end delee
                                                                   •   Open end whistle tip
                                                                   •   Coudé



                                                                                      Oregon Sales Office
 www.olsenmedical.com                3230 Commerce Center Place                      Phone (503) 781-0184
ercon@olsenmedical.com               Louisville, KY 40211                              Fax (503) 536-6688

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Olsen Medical Ercon Catheter Products New Brochures 2010

  • 1. Ercon Catheter Products Hole PuncHing SyStemS Ercon Catheter Products, state of the art, punching and skiving systems are capable of creating a variety of hole SyStem RequiRementS sizes and shapes. The systems are designed to meet • Operated by foot switch your specific requirements. • Electrical: 115 VAC or 230 VAC Precision punching: holes can be punched from • Air Pressure: 80-100 psi .040 inches (1 mm) in diameter. SyStem CapabilitieS • Punched holes can be round, oval, or irregular in shape • Holes can be punched through the tube side wall • Holes can be punched straight through both sides • Holes can be punched straight one side • Holes can be punched through a single lumen of multiple lumen tubes • Multiple holes can be punched simultaneously • Tubing can be cut to length • Tubing can be indexed between punch operations for special hole patterns • Quick change modules allow many styles of holes to be punched using one system • Modules are designed to punch and/or cut-off tubing to specific configurations Oregon Sales Office www.olsenmedical.com 3230 Commerce Center Place Phone (503) 781-0184 ercon@olsenmedical.com Louisville, KY 40211 Fax (503) 536-6688
  • 2. Ercon Catheter Products contract manufacturing Ercon Catheter Products name is synonymous with the design and fabrication of high-quality and reliable Tip Forming and Hole Punching Systems. For over 15 years, our systems have been in operation in catheter manufacturing facilities worldwide. From Concept to Production our engineering services will provide a proven design and manufacturing process that will help you get to market faster. All of our catheter manufacturing is designed to customer specifications where we utilize a class 100,000 clean room. let uS manufaCtuRe youR pRoduCt • Precise, Repeatable Tip Forming We will design customized tooling for your application and Hole Punching and provide samples for your approval prior to production. We have the equipment and experience • Engineering and Design in-house to keep your start-up costs low and your • Technical Support and Service deliveries on-time. • Supply Chain Management Whether it is a tip forming or hole punching application, • Customized Tooling Ercon Catheter Products can produce the precise, • Clean Room: Class 100,000 repeatable product that you seek, as well as the service • Packaging and Labeling and support that you need. • Sterilization Services • Over 15 Years of Experience and Expertise • On-time Deliveries Oregon Sales Office www.olsenmedical.com 3230 Commerce Center Place Phone (503) 781-0184 ercon@olsenmedical.com Louisville, KY 40211 Fax (503) 536-6688
  • 3. Ercon Catheter Products i.V. aSSembly equiPment This equipment is used to assemble the catheter tubing to the molded hub and form the tips. Each machine requires special tooling for each different size of catheter. The tooling is designed for a specific style of catheter, and can be designed to any hub desired; standard, winged, or with ports. flanging/flaRing equipment • This unit is used to form a flange or flare on the I.V. tube where it fits into the molded hub. The flange or flare is required whether you ultrasonically weld or insert mold the two pats together. This system is a shuttle unit, which uses one operator to load one side while the other side is forming. i.V. tip foRming equipment • The I.V. Tip forming machine forms a very precise taper on I.V. Catheter tubing. The tubes can be formed after assembly with the hubs or prior to the assembly. Sizes range from 26Ga. to 14Ga. or larger. Tube holding fixtures can accommodate standard hubs, winged hubs, or hubs with ports. Oregon Sales Office www.olsenmedical.com 3230 Commerce Center Place Phone (503) 781-0184 ercon@olsenmedical.com Louisville, KY 40211 Fax (503) 536-6688
  • 4. Ercon Catheter Products catHeter tiP forming SyStemS We can create a tip forming system to meet the needs of your particular application. Our tip forming systems SyStem featuReS incorporate the Ameritherm® Solid State RF Induction • Time controlled cycle • Solid state generator Generator, which quickly obtain desired temperatures, 1kW, 2kW, 2.4kW, 4.2kW producing fast cycle times. • Easy troubleshooting features • Dual finger switches as an option • Precise control of the forming process Combined with solid state electronics, PLC control, and • Tight tolerances a programmable touch-screen display, you are getting the • Smooth surfaces • No flash highest quality, and performance from each and every • Maximum performance cycle. • PLC control with touch-screen display and customized control The tip forming system is also equipped with quick change SyStem RequiRementS tooling, allowing multiple size catheters to be run on the • Operated by foot switch same machine. Our standard tip forming equipment can • Electrical: 115 VAC or 230 VAC produce 1 to 4 catheters at a time, with special systems • Air Pressure: 80-100 psi capable of producing up to 30 catheters per minute. SyStem CapabilitieS • Highly repeatable precision formed catheter tips • Welding plastic to plastic • Bonding plastic to metal • Bonding balloons with smooth joint transition • Spot sealing of lumens • Closed or tapered tubing ends • Forming of neck downs and flares • Radius both tip ID and OD • Braided and non-braided tubing • Forming of intricate shapes • Improved output quality • Quantifiable and Validate-able process typiCal tubing end pRofileS • Closed end spherical radius • Closed end bullet nose • Open end delee • Open end whistle tip • Coudé Oregon Sales Office www.olsenmedical.com 3230 Commerce Center Place Phone (503) 781-0184 ercon@olsenmedical.com Louisville, KY 40211 Fax (503) 536-6688