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VIRFAC | The Virtual Factory
Virtual Manufacturing Made Real
Advanced welding and heat treatment
simulation using Virfac®
Slideshare Distribution
April 2016
Dr. Laurent D’Alvise
CEO & co-founder
www.geonx.com
sales@geonx.com
VIRTUAL WELDING, OR
ADVANCED WELDING SIMULATION
Virfac® | www.geonx.com © 2012 - 2016 GeonX – All rights reserved
Welding objectives:
• Minimization of distortions
• Minimization of residual stresses (crack prediction)
• Optimization of weld joint properties (hardness) and microstructure
• Verification of weldability or defaults
Operating conditions to tune/optimize:
• the welding speed/energy
• the welding sequence
• the clamping or fixture setup
• and other operating conditions, if any
OUT
IN
IN
VIRFAC
Welding
OUT
VIRFAC® ARCHITECTURE
Virfac® | www.geonx.com
Morfeo (CPU) Virfac®
© 2012 - 2016 GeonX – All rights reserved
Virfac® CloudBarracuda (GPU)
Jweld
Solvers GUI
GEONX SOFTWARE MATRIX
Virfac® | www.geonx.com © 2012 - 2016 GeonX – All rights reserved
Welding
Designer
HPC Pack
Crack
Control
#1
Applications
From small to medium-size welding,
accurate prediction of:
- Welding distortions
- Welding Residual stresses
- Phase changes and Metallurgical transformations
Require HPC to ensure small computation time.
Sectors
- Aerospace
- Turbomachinery
- Energy
- Electronics
- Electricity
- Automotive (engines and parts)
- Railway (engines and parts)
Parts sizes and types
MS
Computing
Power
M L
Clients Cat.
Research
Design
Development
Production
Quality
bulk
PRODUCTS & APPLICATIONS PER SECTOR
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
#2
Applications
From small to large-size manufacturing,
- Fast prediction of welding distortions
- Welding sequence optimization
- Fast sensitivity studies
Short computation time.
Fast Return on Investment.
Sectors
- Heavy Industry
- Aerospace
- Automotive (carbody)
- Railway (carbody)
- Construction
Parts sizes and types
M LS
Computing
Power
S
bulk
Welding
Designer
Welding
Scheduler
HPC Pack
M
Clients Cat.
Research
Design
Development
Production
Quality
sheets
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
#3
Applications
From large to extra large size manufacturing,
- Fast prediction of welding distortions
- Welding sequence optimization
- Fast sensitivity studies
Short computation time.
Fast Return on Investment.
Sectors
- Heavy Industry
- Shipbuilding
- Automotive (carbody)
- Railway (carbody)
- Construction
- Trucks
- Construction vehicles
Parts sizes and types Computing
Power
S
Welding
Mega
Clients Cat.
Research
Design
Development
Production
Quality
XLL
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
shells
#4
Applications
From small to medium-size welding,
accurate prediction of:
- Fluid regime in the FS zone
- Welding distortions
- Welding Residual stresses
- Phase changes and Metallurgical transformations
Sectors
- Aerospace
- Turbomachinery
- Energy
- Electronics
- Electricity
- Automotive (engines and parts)
- Railway (engines and parts)
Parts sizes and types
MS
Computing
Power
M L
Clients Cat.
Research
Design
Development
Production
Quality
bulk
Friction Stir
Welding
HPC Pack
Crack
Control
Welding
Designer
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
#5
Applications
From small to large-size manufacturing,
- Fast prediction of welding distortions
- Welding sequence optimization
- Fast sensitivity studies
Short computation time.
Fast Return on Investment.
Sectors
- Heavy Industry
- Aerospace
- Automotive (carbody)
- Railway (carbody)
- Construction
Parts sizes and types
M LS
Computing
Power
S
bulk
M
Clients Cat.
Research
Design
Development
Production
Quality
sheets
Welding
Designer
Welding
Scheduler
HPC Pack
Friction Stir
Welding
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
#6
Applications
From large to extra large size manufacturing,
- Fast prediction of welding distortions
- Welding sequence optimization
- Fast sensitivity studies
Short computation time.
Fast Return on Investment.
Sectors
- Heavy Industry
- Shipbuilding
- Automotive (carbody)
- Railway (carbody)
- Construction
- Trucks
- Construction vehicles
Parts sizes and types Computing
Power
S
Clients Cat.
Research
Design
Development
Production
Quality
XLL
Friction Stir
Welding
Welding
Designer
Welding
Mega
Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
PRODUCTS & APPLICATIONS PER SECTOR
shells
FURTHER DETAILS
Please contact us to know more about
VIRFAC features
Dr. Laurent D’Alvise
Mail: sales@geonx.com
Skype: geonx_
Visit: www.geonx.com
Follow us on Twitter: geonx_
Virfac© | www.geonx.com © 2012 - 2016 GeonX – All rights reserved

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Advanced Welding and Heat Treatment simulation using Virfac: split by sector and application

  • 1. VIRFAC | The Virtual Factory Virtual Manufacturing Made Real Advanced welding and heat treatment simulation using Virfac® Slideshare Distribution April 2016 Dr. Laurent D’Alvise CEO & co-founder www.geonx.com sales@geonx.com
  • 2. VIRTUAL WELDING, OR ADVANCED WELDING SIMULATION Virfac® | www.geonx.com © 2012 - 2016 GeonX – All rights reserved Welding objectives: • Minimization of distortions • Minimization of residual stresses (crack prediction) • Optimization of weld joint properties (hardness) and microstructure • Verification of weldability or defaults Operating conditions to tune/optimize: • the welding speed/energy • the welding sequence • the clamping or fixture setup • and other operating conditions, if any OUT IN IN VIRFAC Welding OUT
  • 3. VIRFAC® ARCHITECTURE Virfac® | www.geonx.com Morfeo (CPU) Virfac® © 2012 - 2016 GeonX – All rights reserved Virfac® CloudBarracuda (GPU) Jweld Solvers GUI
  • 4. GEONX SOFTWARE MATRIX Virfac® | www.geonx.com © 2012 - 2016 GeonX – All rights reserved
  • 5. Welding Designer HPC Pack Crack Control #1 Applications From small to medium-size welding, accurate prediction of: - Welding distortions - Welding Residual stresses - Phase changes and Metallurgical transformations Require HPC to ensure small computation time. Sectors - Aerospace - Turbomachinery - Energy - Electronics - Electricity - Automotive (engines and parts) - Railway (engines and parts) Parts sizes and types MS Computing Power M L Clients Cat. Research Design Development Production Quality bulk PRODUCTS & APPLICATIONS PER SECTOR Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved
  • 6. #2 Applications From small to large-size manufacturing, - Fast prediction of welding distortions - Welding sequence optimization - Fast sensitivity studies Short computation time. Fast Return on Investment. Sectors - Heavy Industry - Aerospace - Automotive (carbody) - Railway (carbody) - Construction Parts sizes and types M LS Computing Power S bulk Welding Designer Welding Scheduler HPC Pack M Clients Cat. Research Design Development Production Quality sheets Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved PRODUCTS & APPLICATIONS PER SECTOR
  • 7. #3 Applications From large to extra large size manufacturing, - Fast prediction of welding distortions - Welding sequence optimization - Fast sensitivity studies Short computation time. Fast Return on Investment. Sectors - Heavy Industry - Shipbuilding - Automotive (carbody) - Railway (carbody) - Construction - Trucks - Construction vehicles Parts sizes and types Computing Power S Welding Mega Clients Cat. Research Design Development Production Quality XLL Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved PRODUCTS & APPLICATIONS PER SECTOR shells
  • 8. #4 Applications From small to medium-size welding, accurate prediction of: - Fluid regime in the FS zone - Welding distortions - Welding Residual stresses - Phase changes and Metallurgical transformations Sectors - Aerospace - Turbomachinery - Energy - Electronics - Electricity - Automotive (engines and parts) - Railway (engines and parts) Parts sizes and types MS Computing Power M L Clients Cat. Research Design Development Production Quality bulk Friction Stir Welding HPC Pack Crack Control Welding Designer Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved PRODUCTS & APPLICATIONS PER SECTOR
  • 9. #5 Applications From small to large-size manufacturing, - Fast prediction of welding distortions - Welding sequence optimization - Fast sensitivity studies Short computation time. Fast Return on Investment. Sectors - Heavy Industry - Aerospace - Automotive (carbody) - Railway (carbody) - Construction Parts sizes and types M LS Computing Power S bulk M Clients Cat. Research Design Development Production Quality sheets Welding Designer Welding Scheduler HPC Pack Friction Stir Welding Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved PRODUCTS & APPLICATIONS PER SECTOR
  • 10. #6 Applications From large to extra large size manufacturing, - Fast prediction of welding distortions - Welding sequence optimization - Fast sensitivity studies Short computation time. Fast Return on Investment. Sectors - Heavy Industry - Shipbuilding - Automotive (carbody) - Railway (carbody) - Construction - Trucks - Construction vehicles Parts sizes and types Computing Power S Clients Cat. Research Design Development Production Quality XLL Friction Stir Welding Welding Designer Welding Mega Virfac© | www.geonx.com © 2012 - 2015 GeonX – All rights reserved PRODUCTS & APPLICATIONS PER SECTOR shells
  • 11. FURTHER DETAILS Please contact us to know more about VIRFAC features Dr. Laurent D’Alvise Mail: sales@geonx.com Skype: geonx_ Visit: www.geonx.com Follow us on Twitter: geonx_ Virfac© | www.geonx.com © 2012 - 2016 GeonX – All rights reserved