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Texas Department of Transportation
Austin, TX
July 2, 2013
Tensar International Corporation
Stephen Archer, P.E. – Frisco, TX
Geosynthetic Reinforcement for Shoulder Widening & Rehabilitation
Project 0-6748 Best Practices
 Product Description/Historical Usage
 Geogrid Mechanisms
 Application Definition
 TxDOT Specifications for Geogrids in Roadways
 TxDOT Narrow Widening Examples – Typical Sections
 Pavement Interlayers for Narrow Widening
Agenda
Rib Profile- Typical Biaxial Geogrid
Tensile Stiffness in Two Directions
-30
+60
+90 (TD)
0 (MD) +30
Lateral Restraint - TEXAS Aggregate Sources
Subgrade CBR = 6.0
TxDOT Departmental Material Spec (DMS)
DMS 6240 – Geogrid for Base/Embankment Reinforcement
TxDOT Departmental Material Spec (DMS)
DMS 6270 – Biaxial Geogrid for Environmental Cracking
Source: USACOE ETL 1110-1-189
Mechanisms – Improved Bearing Capacity
Mechanisms – Lateral Restraint
Source: USACOE ETL 1110-1-189
TxDOT Usage Protocol
 Texas does not have a formal guideline for the use of geogrid. We have had a significant usage
of geogrid in three primary applications: reduce environmental cracking from subgrade
desiccation, construction platforms in subgrade soils with high sulfate content, and
construction expediency over soft soils.
Geogrid has been used to mitigate the effects of cracking due to soil movement. One rule of
thumb that has been applied is to place grid where the PI of the subgrade has
exceeded 35. This has reduced desiccation cracking often observed on shoulders or in the
roadway if shoulders are not present or are narrow. Grid has also been placed between
stabilized base (recycled roadway materials) and new granular base to reduce cracking from
both soil movement and shrinkage cracking often observed in stabilized bases.
Until we have more experience and better control of techniques to incorporate calcium based
stabilizers into subgrade soils with high levels of sulfates, some regional offices have
chosen to use geogrid as a substitute to provide a working platform if not a support
layer substitute. There are also the projects of the more typical construction expediency
application, establishment of a construction platform.
Texas has taken a cautious approach to geogrid application to ensure there is a measurable
benefit to installation. No structural credit is offered in pavement design at this time
and is not anticipated until there is more research and quantification of its structural benefits.
Mechanisms Differ for Application Types
Pavement OptimizationEnvironmental CrackingSubgrade Stabilization
Bearing Capaity Lateral Restraint Lateral Restraint
Bearing Capacity
TxDOT Guidance – Environmental Cracking
 PI > 35: Consider geogrid at Base-
Subgrade interface
Environmental Cracking
FM 1563 – Hunt Co. (Sept 2012)
Control Section Control Section Geogrid
Environmental Cracking
Unreinforced Road on high PI Clay
Practical Application in Narrow Widening
Geogrid-Reinforced DBST Road on high PI Clay
Materials Cost Snapshot
(Source: TxDOT Average Low Bid Unit Price – Jul 2012 through Jun 2013)
HMA (Asphalt):
Flexible Base:
Lime Treatment:
Cement Treatment:
Geogrid:
$3.98 / SY-in
$1.12 / SY-in
$0.54 / SY-in
$0.39 / SY-in
$1.58 / SY
Geogrid
10”
Flexible
Base
Cost Benefit – Environmental Cracking
6”Lime
Treated
Subgrade
Pavement sub-layers cost:
(10” x $1.12/SY-in) + (6” x $0.54/SY-in) +
($1.58 / SY) =
$16.02/SY (w/ geogrid)
$14.44/SY (w/o geogrid)
Life-Cycle Cost Analysis:
Design Life: 15 years
Discount Rate: 4%
Maintenance Cost: $85,000
Rehabilitation Cost: $170,000
PWOC (Life-Cycle Cost Savings): $196,000
(Calculations based upon 1993 AASHTO Empirical Pavement Design Method)
Pavement Profiles
Recent installations of Geogrid for Narrow Widening Applications
US 183 – Caldwell Co.
US 277 – Maverick Co.
SH 21 – Hays Co.
SH 76 – Carter Co., OKDOT
Geosynthetic Interlayers for Pavement Rehabilitation Applications
Pavement Interlayers for Narrow Widening
Introduction to Pavement Interlayers
Conventional Overlay Overlay w/ Geosynthetic
Geosynthetic Interlayers for Pavements
US 277 – Maverick Co.
Texas Case Studies – Shoulder Repair
Texas Case Studies – Shoulder Repair
 Product Description/Historical Usage
 Geogrid Mechanisms
 Application Definition
 TxDOT Specifications for Geogrids in Roadways
 TxDOT Narrow Widening Examples – Typical Sections
 Pavement Interlayers for Narrow Widening
Agenda
Texas Department of Transportation
Austin, TX
July 2, 2013
Tensar International Corporation
Stephen Archer, P.E. – Frisco, TX
Geosynthetic Reinforcement for Shoulder Widening & Rehabilitation
Project 0-6748 Best Practices

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Narrow Pavement Widening - Geosynthetic Reinforcement

  • 1. Texas Department of Transportation Austin, TX July 2, 2013 Tensar International Corporation Stephen Archer, P.E. – Frisco, TX Geosynthetic Reinforcement for Shoulder Widening & Rehabilitation Project 0-6748 Best Practices
  • 2.  Product Description/Historical Usage  Geogrid Mechanisms  Application Definition  TxDOT Specifications for Geogrids in Roadways  TxDOT Narrow Widening Examples – Typical Sections  Pavement Interlayers for Narrow Widening Agenda
  • 3. Rib Profile- Typical Biaxial Geogrid
  • 4. Tensile Stiffness in Two Directions -30 +60 +90 (TD) 0 (MD) +30
  • 5. Lateral Restraint - TEXAS Aggregate Sources Subgrade CBR = 6.0
  • 6. TxDOT Departmental Material Spec (DMS) DMS 6240 – Geogrid for Base/Embankment Reinforcement
  • 7. TxDOT Departmental Material Spec (DMS) DMS 6270 – Biaxial Geogrid for Environmental Cracking
  • 8. Source: USACOE ETL 1110-1-189 Mechanisms – Improved Bearing Capacity
  • 9. Mechanisms – Lateral Restraint Source: USACOE ETL 1110-1-189
  • 10. TxDOT Usage Protocol  Texas does not have a formal guideline for the use of geogrid. We have had a significant usage of geogrid in three primary applications: reduce environmental cracking from subgrade desiccation, construction platforms in subgrade soils with high sulfate content, and construction expediency over soft soils. Geogrid has been used to mitigate the effects of cracking due to soil movement. One rule of thumb that has been applied is to place grid where the PI of the subgrade has exceeded 35. This has reduced desiccation cracking often observed on shoulders or in the roadway if shoulders are not present or are narrow. Grid has also been placed between stabilized base (recycled roadway materials) and new granular base to reduce cracking from both soil movement and shrinkage cracking often observed in stabilized bases. Until we have more experience and better control of techniques to incorporate calcium based stabilizers into subgrade soils with high levels of sulfates, some regional offices have chosen to use geogrid as a substitute to provide a working platform if not a support layer substitute. There are also the projects of the more typical construction expediency application, establishment of a construction platform. Texas has taken a cautious approach to geogrid application to ensure there is a measurable benefit to installation. No structural credit is offered in pavement design at this time and is not anticipated until there is more research and quantification of its structural benefits.
  • 11. Mechanisms Differ for Application Types Pavement OptimizationEnvironmental CrackingSubgrade Stabilization Bearing Capaity Lateral Restraint Lateral Restraint Bearing Capacity
  • 12. TxDOT Guidance – Environmental Cracking  PI > 35: Consider geogrid at Base- Subgrade interface
  • 14. FM 1563 – Hunt Co. (Sept 2012) Control Section Control Section Geogrid
  • 16. Practical Application in Narrow Widening Geogrid-Reinforced DBST Road on high PI Clay
  • 17. Materials Cost Snapshot (Source: TxDOT Average Low Bid Unit Price – Jul 2012 through Jun 2013) HMA (Asphalt): Flexible Base: Lime Treatment: Cement Treatment: Geogrid: $3.98 / SY-in $1.12 / SY-in $0.54 / SY-in $0.39 / SY-in $1.58 / SY
  • 18. Geogrid 10” Flexible Base Cost Benefit – Environmental Cracking 6”Lime Treated Subgrade Pavement sub-layers cost: (10” x $1.12/SY-in) + (6” x $0.54/SY-in) + ($1.58 / SY) = $16.02/SY (w/ geogrid) $14.44/SY (w/o geogrid) Life-Cycle Cost Analysis: Design Life: 15 years Discount Rate: 4% Maintenance Cost: $85,000 Rehabilitation Cost: $170,000 PWOC (Life-Cycle Cost Savings): $196,000 (Calculations based upon 1993 AASHTO Empirical Pavement Design Method)
  • 19. Pavement Profiles Recent installations of Geogrid for Narrow Widening Applications
  • 20. US 183 – Caldwell Co.
  • 21. US 277 – Maverick Co.
  • 22. SH 21 – Hays Co.
  • 23. SH 76 – Carter Co., OKDOT
  • 24. Geosynthetic Interlayers for Pavement Rehabilitation Applications Pavement Interlayers for Narrow Widening
  • 26. Conventional Overlay Overlay w/ Geosynthetic Geosynthetic Interlayers for Pavements
  • 27. US 277 – Maverick Co.
  • 28. Texas Case Studies – Shoulder Repair
  • 29. Texas Case Studies – Shoulder Repair
  • 30.  Product Description/Historical Usage  Geogrid Mechanisms  Application Definition  TxDOT Specifications for Geogrids in Roadways  TxDOT Narrow Widening Examples – Typical Sections  Pavement Interlayers for Narrow Widening Agenda
  • 31. Texas Department of Transportation Austin, TX July 2, 2013 Tensar International Corporation Stephen Archer, P.E. – Frisco, TX Geosynthetic Reinforcement for Shoulder Widening & Rehabilitation Project 0-6748 Best Practices