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JSPM’S
Rajarshi Shahu College of Engineering,
Pune
Department of Mechanical Engineering
T.Y. B. Tech
Concept of Engineering Design (ME3105A)
Seminar Topic :- TOTAL QUALITY MANAGEMENT
Student Name :- SAMEER SUNIL UTEKAR
Roll No. :- ME3450
Quality element Previous state TQM
Definition Product-oriented Customer-oriented
Priorities Second to service and
cost
Short-term
Detection
Operations
Quality Control
Managers
Plan, assign, control,
and enforce
First among equals of
service and cost
Long-term
Prevention
System
Everyone
Teams
Delegate, coach,
facilitate, and mentor
Decisions
Emphasis
Errors
Responsibility
Problem solving
Manager’s role
Counting
Culture
Tools, techniques, and training in
their use for analyzing,
understanding, and solving quality
problems
Quality for the customer as a
driving force and central concern.
Shared values and beliefs,
expressed by leaders, that define
and support quality.
Customers
Focus on the customer
• It is important to identify the organization’s customers.
• External customers consume the organization’s
product or service.
• Internal customers are employees who receive the
output of other employees.
• Since
th
e
quality is considered the job of all employees,
employees should be involved in quality initiatives.
• Front line employees are likely to have the closest contact with
external customers and thus can make the most valuable
contribution to quality.
• Therefore, employees must have the authority to innovate and
improve quality.
Employee Involvement
CONTINUOUS
IMPROVEMENT
THE TQM
SYSTEM
Customer
Focus
Process
Improvement
Total
Involvement
Supportiv
e
Leadership
Education and
Training structure
Communications
recognition
Measurement
Continuous
Improvement
Objective
Principle
s
Element
s
BENEFITS OF
TQM
• Improved quality.
• Employee participation.
• Team work.
• Working relationships.
• Customer satisfaction.
• Employee satisfaction.
• Productivity.
• Communication.
• Profitability.
• Market share.
Importance of TQM in pharma industry
Handling:
• Containers should be opened carefully and subsequently
resealed in an approved manner.
• Highly sensitising material such as penicillins and
cephalosporins should be handled in separate production
areas.
• Highly active or toxic API (e.g. certain steroids, cytostatic
substances) should be manufactured in a dedicated area and
using dedicated equipment.
• Pure and final API should be handled in an environment
giving adequate protection against contamination.
Storage:
• Secure storage facilities should be designated for use to
prevent damage or deterioration of materials.
• These should be kept clean and tidy and subject to
appropriate pest control measures.
• Environmental conditions should be recorded.
• The condition of stored material should be assessed at
appropriate intervals.
• Storage conditions for api should be based upon stability
studies taking into account time, temperature, humidity.
• Improves reputation- faults and problems are spotted and
sorted quicker.
• Higher employee morale- workers motivated by extra
responsibility ,team work and involvement indecisions of
tqm.
• Lower cost.
• Decrease waste as fewer defective products and no need
for separate.
• Initial introduction cost.
• Benefits may not be seen for several years.
• Workers may be resistant to change.
Models of TQM
CONCLUSION
• TQM encourages participation amongst employees, managers and
organization as whole.
• Using Quality management reduces rework nearly to zero in an achievable
goal .The responsibilities either its professional, social, legal one that rest with
the pharmaceutical manufacturer for the assurance of quality of product are
tremendous and it can only be achieved by well organised.
• Work culture and complete engagement of the employees at the work place. It
should be realised that national & international regulations must be
implemented systematically and process.
• Control should be practiced rigorously.
• Thus quality is critically important ingredient to organisational success today
which can be achieved by TQM, an organisational approach that focusses on
quality as an over achieving goals, aimed at aimed at the prevention of defects
rather than detection of defects..
Thank you!

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SAMEER SUNIL UTEKAR (ME3450).pptx

  • 1. JSPM’S Rajarshi Shahu College of Engineering, Pune Department of Mechanical Engineering T.Y. B. Tech Concept of Engineering Design (ME3105A) Seminar Topic :- TOTAL QUALITY MANAGEMENT Student Name :- SAMEER SUNIL UTEKAR Roll No. :- ME3450
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7. Quality element Previous state TQM Definition Product-oriented Customer-oriented Priorities Second to service and cost Short-term Detection Operations Quality Control Managers Plan, assign, control, and enforce First among equals of service and cost Long-term Prevention System Everyone Teams Delegate, coach, facilitate, and mentor Decisions Emphasis Errors Responsibility Problem solving Manager’s role
  • 8. Counting Culture Tools, techniques, and training in their use for analyzing, understanding, and solving quality problems Quality for the customer as a driving force and central concern. Shared values and beliefs, expressed by leaders, that define and support quality. Customers
  • 9. Focus on the customer • It is important to identify the organization’s customers. • External customers consume the organization’s product or service. • Internal customers are employees who receive the output of other employees.
  • 10. • Since th e quality is considered the job of all employees, employees should be involved in quality initiatives. • Front line employees are likely to have the closest contact with external customers and thus can make the most valuable contribution to quality. • Therefore, employees must have the authority to innovate and improve quality. Employee Involvement
  • 12.
  • 13. THE TQM SYSTEM Customer Focus Process Improvement Total Involvement Supportiv e Leadership Education and Training structure Communications recognition Measurement Continuous Improvement Objective Principle s Element s
  • 14. BENEFITS OF TQM • Improved quality. • Employee participation. • Team work. • Working relationships. • Customer satisfaction. • Employee satisfaction. • Productivity. • Communication. • Profitability. • Market share.
  • 15. Importance of TQM in pharma industry Handling: • Containers should be opened carefully and subsequently resealed in an approved manner. • Highly sensitising material such as penicillins and cephalosporins should be handled in separate production areas. • Highly active or toxic API (e.g. certain steroids, cytostatic substances) should be manufactured in a dedicated area and using dedicated equipment. • Pure and final API should be handled in an environment giving adequate protection against contamination.
  • 16. Storage: • Secure storage facilities should be designated for use to prevent damage or deterioration of materials. • These should be kept clean and tidy and subject to appropriate pest control measures. • Environmental conditions should be recorded. • The condition of stored material should be assessed at appropriate intervals. • Storage conditions for api should be based upon stability studies taking into account time, temperature, humidity.
  • 17. • Improves reputation- faults and problems are spotted and sorted quicker. • Higher employee morale- workers motivated by extra responsibility ,team work and involvement indecisions of tqm. • Lower cost. • Decrease waste as fewer defective products and no need for separate.
  • 18. • Initial introduction cost. • Benefits may not be seen for several years. • Workers may be resistant to change.
  • 20. CONCLUSION • TQM encourages participation amongst employees, managers and organization as whole. • Using Quality management reduces rework nearly to zero in an achievable goal .The responsibilities either its professional, social, legal one that rest with the pharmaceutical manufacturer for the assurance of quality of product are tremendous and it can only be achieved by well organised. • Work culture and complete engagement of the employees at the work place. It should be realised that national & international regulations must be implemented systematically and process. • Control should be practiced rigorously. • Thus quality is critically important ingredient to organisational success today which can be achieved by TQM, an organisational approach that focusses on quality as an over achieving goals, aimed at aimed at the prevention of defects rather than detection of defects..