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PV	Manufacturing in	Europe	Conference
19	&	19	May	2017	– BIP,	Rue	Royale	2-4,	Brussels
Program
• Global	PV	Market and	Industry status
• Gaëtan	Masson,	Becquerel	 Institute,	ETIP	PV	Vice-Chairman
• Solar	Photovoltaics – A	driver	for	decarbonisation and	where it is manufactured
• Arnulf	Jäger-Waldau,	European Commission	JRC
• Implementation Plan	of	the	PV	Temporary Working Group
• Christoph	Hünnekes,	PV	TWG	Chairman
• 100	%	Renewables in	Europe
• Christian	Breyer,	LUT
• International	Technology Roadmap	for	Photovoltaics (ITRPV)
• Axel	Metz,	ITRPV
Program
• Silicon Solar	Cells – Current Production	 and	Future	Concepts
• Martin	Hermle,	Fraunhofer	ISE
• Epitaxial Wafers:	A	game-changing technology on	its way to	mass	production
• Stefan	Reber,	Nexwafe
• C3PV	– From Space Solar	Cells to	CPV	Systems
• Gerhard	Strobl,	AZUR	SPACE	Solar	Power
• Technology Game	Changers
• Javier	Sanz,	InnoEnergy
• 3sun:	innovative advanced tecnology factory for	pv module	 R(e)volution
• Andrea	Canino,	3SUN	and	Enel Green	Power
PV Markzttan Masson, Director
Becquerel Institute
Global PV Markets &
Industry Status
Ir Gaëtan Masson
Director, Becquerel Institute
Vice-Chairman, EU PV Technology & Innovation Platform
2
ETIP-PV 2017 Becquerel Institute
2
BECQUEREL INSTITUTE
• Research oriented Institute and
consulting company for Solar PV
Technologies.
• Global PV Market Analysis including
competitiveness and economics.
• Industry analysis together with quality &
reliability.
• Integration into electricity systems (grids
and markets).
• In-house experts / Global network of
experts and stakeholders
• PV Market Alliance partner
3
ETIP-PV 2017 Becquerel Institute
3
DYING UTILITIERevolution
Dead technologies
Dying utilities
4
ETIP-PV 2017 Becquerel Institute
4
FROM 1.1 TO 75 GW IN 12 YEARS ?
75 GW
5%
PV Market Alliance 2017
303 GW
5
ETIP-PV 2017 Becquerel Institute
5
75 GW INSTALLED IN 2016
IEA-PVPS 2017
6
ETIP-PV 2017 Becquerel Institute
6
FROM 2015 TO 2016
- China grew 15 to 34 GW
- US grew from 7 to 14,7 GW
- Japan went down from 11 to 8,6 GW
- Europe went down from 8 to 6 GW
- India doubled at 4 GW
- RoW was stable
7
ETIP-PV 2017 Becquerel Institute
7
QUARTERLY INSTALLATIONS 2016
0
5
10
15
20
25
30
2016 - Q1 2016 - Q2 2016 - Q3 2016 - Q4
GW
Quarterly PV Market in 2016
Rest of the World
Other Asian
India
Japan
China
Source: Becquerel Institute 2017
8
ETIP-PV 2017 Becquerel Institute
8
PV PENETRATION
IEA-PVPS 2017
9
ETIP-PV 2017 Becquerel Institute
9
PERSPECTIVES
Source: PV Market Alliance – Becquerel Institute 2016
75
10
ETIP-PV 2017 Becquerel Institute
10
PERSPECTIVES
>>> The cheapest source of electricity
Source: PV Market Alliance – Becquerel Institute 2016
11
ETIP-PV 2017 Becquerel Institute
11
MARKET DRIVERS
PV market developments in …
- China ?
- Japan – stable or decreasing
- US – uncertain after 2017
- India growing
- Europe – stable or growing?
- RoW: stable or growing
12
ETIP-PV 2017 Becquerel Institute
12
TECHNOLOGIES
13
ETIP-PV 2017 Becquerel Institute
13
TECHNOLOGIES
14
ETIP-PV 2017 Becquerel Institute
14
COMING SOON
15
ETIP-PV 2017 Becquerel Institute
15
COSTS AND PRICES
16
ETIP-PV 2017 Becquerel Institute
16
ANOTHER PERSPECTIVE
Source: Becquerel Institute 2016
What about the costs ?
17
ETIP-PV 2017 Becquerel Institute
17
PV PRICE LEARNING CURVE
0,4 USD/Wp
97%
production
37% LC
20% LC
0,45 USD/WP – 275 GW
Source: Becquerel Institute 2016
0,38 USD/WP – 300 GW
18
ETIP-PV 2017 Becquerel Institute
18
4.2. THIN FILM LEARNING CURVES
Source: Becquerel Institute 2016
19
ETIP-PV 2017 Becquerel Institute
19
PRICE EVOLUTION OF PV COMPONENTS
0
0,1
0,2
0,3
0,4
0,5
0,6
PV Grade Polysilicon
(9N/9N+)
156 mm Multi cSi
Solar Wafer
156 mm Mono cSi
Solar Wafer
156 mm Mono cSi
Solar Wafer Outside
China
Multi cSi Cell Mono cSi Cell Multi cSi Solar
Module
USD/W
Q3 2016 Q3 2016 Q4 2016 Q4 2016
Source: Becquerel Institute 2017
20
ETIP-PV 2017 Becquerel Institute
20
PRICE AND MARKET SITUATION
- Low module prices reflect uncertainty and
overcapacities. But what over the other steps of
the value chain?
- High demand in Q1 2017 in China could mean a
growing market depending on Q3-Q4. Uncertainty
again.
- Time to unlock new markets if demand goes down
is > 1 year. Faster this time? Non-tier-1 markets
are not growing fast.
21
ETIP-PV 2017 Becquerel Institute
21
FOOD FOR THOUGHTS
22
ETIP-PV 2017 Becquerel Institute
22
SENSITIVITY OF LCOE
0
0,02
0,04
0,06
0,08
0,1
0,12
Contribution to the LCOE per components in absolute value (LCOE = 0,107 EUR/kWh)
Source: Becquerel Institute 2016
1 EUR/WP CAPEX
30 EUR/Wp OPEX
6% Nominal WACC
1100 kWh/kWp Yield
23
ETIP-PV 2017 Becquerel Institute
23
TECHNOLOGY VIEW
Evolution of efficiencies change the market
conditions: from nov 2015
24
ETIP-PV 2017 Becquerel Institute
24
GAME CHANGER?
Evolution of efficiencies change the market
conditions: thin film CdTe become more competitive
while all efficiencies are improving.
Source: Becquerel Institute 2017
25
ETIP-PV 2017 Becquerel Institute
25
CONCLUSIONS
Will we reach more than 75 GW ? Yes but when?
China is the key market to follow.
And the speed at which the market can develop.
Technologies are not eternal.
Leaders are also under pressure.
The future is open 
26
ETIP-PV 2017 Becquerel Institute
26
ENJOY THE SUN EVEN IF…
g.masson@becquerelinstitute.org
Becquerelinstitute.org
www.pvmarketalliance.com
Thank you for
your attention
Joint Research Centre
the European Commission's in-house science service
Serving society
Stimulating innovation
Supporting legislation
Solar Photovoltaics
–
A driver for decarbonisation
and where it is
manufactured
Arnulf Jäger-Waldau
PV manufacturing in Europe
Conference
Brussels 19 May 2017
JRC’s Mission and Role
Serving society, stimulating innovation, supporting legislation
Vision:
"To play a central role in creating, managing
and making sense of the collective scientific
knowledge for better EU policy."
The Joint Research Centre
€ 386 million Budget
annually,
plus € 62 million
earned
income
125
instances of support
to the EU policy-
maker
annually
6
locations in 5 Member
States: Italy, Belgium,
Germany,
The Netherlands, Spain
1500
core research staff, out of
around 3000 total staff
Over 1,400
scientific publications per
year
JRC
83%
Of core research staff with
PhD's
42
lаrge scale research
facilities, more than 110
online databases
More than 100
economic, bio-physical
and nuclear models
30% of activities in
policy preparation, 70%
in implementation
Focus on the priorities
of the Commission (80%
of activities co-designed
with partner DG's)
Independent of
private, commercial
or national interests
Policy neutral: has no
policy agenda of its
own
Contents
• Why Decarbonisation of Electricity
• Technology Trends
• PV Manufacturing
• Capacity Expansion
• Report on Assessment of Photovoltaics
Study
• Conclusions
Why
Decarbonisation of
Electricity
Electricity Demand Projection
Data source: IEA WEO 2106
2014: ~ 23,800 TWh
2040: ~ 39,000 TWh
Electricity Demand in Buildings
Data source: IEA WEO 2106
Carbon Intensity of Electricity
Data source: NPS IEA WTO 2106
Carbon Intensity of Electricity
Data source: NPS IEA WTO 2106
BUT
Needed for 1.5ºC Scenario:
Below 65g/kWh
GHG emissions of Electricity
Data source: IEA WTO 2106
0
10
20
30
40
50
60
2014 2040
NPS
2040
450ppm
GHGemissions[Gt]
total GHG
total Energy
Electricity
27%
42% 37% 20%
Technology Trends
PV Value Chain
Thin Films
Commercial CdTe modules
Q1/2012 (12.4%)
Q1/2017 (16.7%) +34.7%
Commercial CIGS modules
2010: between 7 and 11%
Q1 2017: between 12 and 15.1%
Commercial silicon tf modules
2010: between 5 and 8%
Q1 2017: between 5 and 11%
Crystalline Silicon
Polysilicon
Siemens Process 2016: 65 –125 kWh/kg
FBR 2016: 20 – 50 kWh/kg
Power Output per Wafer
mc : 2011 (4.02W) 2016(4.78W) +18.9%
mono : 2011 (4.27W) 2016(5.01W) +17.3%
Polysilicon consumption of wafers
mc : 2011 (5.92g) 2016 (4.70g) – 20.6%
mono : 2011 (5.71g) 2016 (4.30g) – 24.7 %
Crystalline Silicon
Average Cell Efficiency
mc : 2012 (17.0%) 2016(18.9%) +11.2%
mono: 2012 (18.6%) 2016(20.9%) +12.4%
Average Module Efficiency
mc : 2012 (15.1%) 2016(17.5%) +15.9 %
mono: 2012 (15.6%) 2016(18.3%) +17.3%
Crystalline Silicon
New Production Technologies
• Passivated Emitter Rear Cells (PERC)
• 4 and 5 busbar solar cells (4BB, 5BB)
• Heterojunction Solar Cells
• Bifacial Solar Cells
Annual PV Production
0
10
20
30
40
50
60
70
80
90
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017e
AnnualProduction[GW]
Year
Rest of World
United States
Malaysia
Japan
Europe
Taiwan
PR China
Module Price Experience Curve
0.1
1
10
100
1 10 100 1,000 10,000 100,000 1,000,000
PVModulePrice[USD2016/Wp]
Cumulative Module Production [MW]
Crystalline Silion
FS CdTe Thin Film
2008
2008
2008
New technologies
must enter here
to be competitive
2008
2016
2008
1975
2008
1986
2014 Spot Prices
Module Price Experience Curve
Solar Cell and Thin Film manufacturing in EU and Turkey
Name of Company
Country of
Production
Cell Capacity
[MW]
Module Capacity
[MW]
Ownership
Solarworld DE, USA 1070 (320) 950 (550)
29% Quatar Solar
20.85% Dr. Asbeck
50.15% free float
China Sunergy CN, TR 800 (300) 900 (300)
OTC traded
n/a
Aleo Solar DE 200 200
Sino-American Silicon
Products (TW)
AVANCIS (tf) DE 120 120
China National Building
Materials Group Corporation
(CN)
Solland NL 135 135 Trina Solar (CN)
3SUN IT (tf & HJ) 160 (80) 160 (80) ENEL Green Power (IT)
Solibro DE 120 120 Hanergy (CN)
Calyxo (tf) DE 85 85 Solar Fields (USA)
Photowatt FR 75 75 EDF Group (FR)
Baltic Solar
Energy LT 70 70 private
Solsonica IT 40 144
GALA Group (PTC with
14.46 free float)
Solarion (tf) DE 20 20
OC3 AG, a subsidiary of
Turkish NUH Group (TR)
Solaria Energia
y Medio Ambiente SL ES ? (250) ? (250) PTC n/a
CAPEX Development
Cell & Module Manufacturing
Year
Capacity
[MW] Country
CAPEX
[mil. USD]
CAPEX/W
[USD]
2011 1 000 USA 680 0.68
1 000 China 510 0.51
2014 1 000 USA 430 0.43
2015 1 000 China 190 0.19
2016 1 000 China
60
hardware only 0.06
2017 600 China
97
N-HJ
(hardware + tf
infrastructure) 0.162
Capacity Expansion
Technology
(in order of announced MWs)
• PERC
• "standard c-Si technology"
• CdTe
• CIGS
• HJ
• Bifacial
Capacity Expansion
Where are the new plants build
(top 5 in order of announced MWs)
• India
• South Korea
• China
• Thailand
• Malaysia
Assessment of Photovoltaics (PV)
Study
2015/RTD/SC/PP-03601-2015
• Assessment of the current
situation of the PV sector in
Europe and worldwide
• Identification of options for a
strategy to rebuild the EU PV
manufacturing sector
Possible Strategies
Possible Implementation Measures
Conclusions
• Decarbonisation of Energy sector mandatory for fullfilling the
Paris Agreement
• Solar is one of the pillars to achieve this decarbonisation
• PV technology has made significant progress. In all
technologies the progress has been greater than predicted in
various roadmaps.
• Further material reduction per Wp ongoing
• PV cell and thin film capacity still larger than demand
• Shift of PV production
Thank you for your attention!
› Implementation Plan of the PV Temporary Working
Group
Christoph Hünnekes, Wim Sinke, Fabio Belloni
Content
› The SET Plan
› Declaration of Intent (DoI)
› TWP PV
› Implementation Plan (IP)
› Next Steps
What's the SET Plan?
› Key innovation pillar of the Energy Union
› Comprehensive energy R&I agenda to accelerate innovation
and the energy transition
› Better alignment of European and National R&I programmes
thus making better use of existing resources
› Integrated approach: going beyond technology silos
› Setting priorities: focus on specific targets
›
But
› The SET Plan is not a funding instrument
3
Energy Union and SET Plan priorities
Energy Union R&I and
competitiveness pillar
SET Plan 10 Key Actions
SET Plan Declarations of Intent /
Working Groups
Nº 1 in renewables
Develop highly performant renewables • PV
• Offshore wind
• CSP
• Ocean
• Deep geothermal
Reduce cost of key renewable
technologies
Smart EU energy system with
consumers at the centre
Create new technologies and services for
energy consumers
• Energy consumers
• Smart cities and communities
Increase the integration, security and
flexibility of energy systems
• Integrated and flexible energy
systems
Efficient energy systems
Increase energy efficiency for buildings
• Energy efficiency in buildings
• Heating and cooling in buildings
Increase energy efficiency in industry • Energy efficiency in industry
Sustainable transport
Become competitive in the battery sector for
e-mobility and stationary storage
• Batteries for e-mobility and
stationary storage
Strengthen market take-up of renewable
fuels and bioenergy
• Renewable fuels and bioenergy
Carbon capture storage / use
Step-up R&I activities and commercial
viability of CCS/U
• Carbon capture storage / use
Nuclear safety Increase nuclear safety • Nuclear safety
4
Main SET Plan steps
SET Plan 10 Key Actions:
Communication Sept. 2015
Setting targets: Declarations of Intent
Set-up of temporary Working Groups:
R&I activities to reach the targets
Implementation Plans (R&I activities, Flagships, and
monitoring mechanisms)
Actions mainly at national level (Joint R&I Actions or
by individual countries) and at EU level only when
there's a clear added value
5
Declaration of Intent
› Targets
(adaption following the discussion at the TWG PV kick-off meeting)
6
Declaration of Intent
› Targets
(adaption following the discussion at the TWG PV kick-off meeting)
7
Declaration of Intent
8
Temporary Working Group
› Composition
› 11 Member States representatives (Cypress, Belgium, Estonia, France,
Germany, Italy, Netherlands, Norway, Spain, Turkey)
› Representatives of the E.C.:
› from DG RTD, DG ENER and JRC
› Stakeholder from industry (10) and research (5)
9
Temporary Working Group
› Role of SET Plan countries and stakeholders
participating in the WG
› Support the preparation of the Implementation Plan
› Provide information on ongoing R&I activities (among which at
least one Flagship)
› Identify new R&I activities necessary to reach the targets
› Highlighting concrete non-technological barriers/enablers
experienced in their country
› Seeking options for joint programming and funding in specific areas
by groups of member states and private stakeholders
› Sharing their experience, if any, in monitoring the targets
10
Temporary Working Group
› SET Plan countries not participating in the WG are kept
informed about the progress
› Regular updates will be provided in SG meetings
› Implementation Plans must be discussed and endorsed by the
SG
11
Implementation Plan
12
Implementation Plan
› Selection of R&I activities to be carried out
› Crucial aspect of the Plan!
› Maximum 10 R&I activities to be selected
› how to select the R&I activities:
› bottom-up approach
› first discussion at kick-off meeting,
› DoI is starting point of discussion, furthermore the EU Integrated
Roadmap, Solar ERA-Net guidelines, ITRPV Roadmap, …
› Identification of precise non-technological barriers/enablers
13
Implementation Plan
› Selection of R&I activities
14
6 activities
Implementation Plan
› Selection of R&I activities
15
Activity Description
PV for BIPV and
similar applications
This proposal aims at developing a market pull approach for
innovative and integrated PV solutions that will allow a faster
market uptake of new PV technologies and a more intensive and
multi-functional use of the available surface in Europe.
On the one hand, for BIPV it seems likely that thin film
technologies (especially CIGS) seems to be well suited.
Therefore, a combined development of thin film and BIPV is
suggested. On the other hand, BIPV solutions based on other
PV technologies should be developed. Sub-activities could cover
bifacial applications and PV installations on roads & waterways.
Implementation Plan
› Selection of R&I activities
16
Activity Description
Technologies for
Silicon Solar Cells
and Modules with
higher quality
Silicon wafer based PV hold by far the highest PV market share.
The aim of this activity is to implement advanced laboratory
technologies for high-performance silicon-based cells (≥24%)
and modules in high-throughput industrial manufacturing
processes, materials and equipment. This will also enable
European PV industry to consolidate and expand its position.
Sub-activities could cover PREX and HJT technologies as well
as bifacial applications and environmental aspects.
Implementation Plan
› Selection of R&I activities
17
Activity Description
New Technologies &
Materials
Crystalline silicon based solar cells are reaching their theoretical
efficiency limit. The most promising approach to expand these
limit are silicon based tandem technologies. The best options
for top cell materials seem to be III/V semiconductors and
perowskit solar cells.
The aim of this activity is to raise these technologies on an
economic level. Therefore the cell processing needs to be
scaled on industrial level and the cost needs to be reduced.
New materials and the combination of two cell technologies
need new interlayer development. Also the quality needs to be
enhanced in terms of less degradation. In the end the
environmental impact of these new materials needs to be
evaluated.
Implementation Plan
› Selection of R&I activities
18
Activity Description
Development of PV
power plants and
diagnostic
The aim of this activity is to develop and demonstrate
business models and streamline the processes for effective
operation and maintenance for residential and small
commercial plants in order to keep the plant performance and
availability high over the expected lifetime. Especially advanced
monitoring is key, due to incompatibility and the accompanying
extra costs this is often not done according to good industry
practices.
Manufacturing
technologies (for cSi
and thin film)
A further reduction of costs for Silicon wafer based PV and
Thin Film technologies will rely on the implementation of high-
throughput industrial manufacturing processes. Advances in
the field will also strengthen the European manufacturing
industry. Sub-activities could cover aspects of Industry 4.0.
Implementation Plan
› Selection of R&I activities
19
Activity Description
Cross-sectoral
research at lower
TRL
With respect to high level R&D, European research labs are still
the leading institutions worldwide. A closer cooperation of
these labs could help maintaining this position in order to
support European industry with cutting edge research results.
On a topical level activity 6 covers all the other activities
selected by the TWG PV.
Implementation Plan
› Funding
› Main source: National level (e.g. Governmental funding, stakeholders’
funding, or a combination of both)
› When there’s a clear EU added value: by EU sources, provided that R&I
activities are commensurate with relevant policies endorsed by the EU
legislative bodies and with the mandate of the EC
› Joint R&I activities between SET Plan countries (with or without EU
funds) should be an important dimension of the Implementation Plans
According to the EC Implementation Plan template, the WG
needs to specify who will implement what, with which
resources, and when. This is a critical aspect.
20
Next Steps
› Set up subgroups on each activity which work on an detailed
description of activities by End of June ´17 containing
› targets
› monitoring mechanism
› total budget required
› deliverables and timeline
› Implementation instruments and indicative financing contribution
› July / August ´17: drafting of IP
› August / September ´17: revision of the draft within the TWG PV
› September ´17: draft IP provided for the SET-Plan secretariat
21
Bildnachweis Titelfolie:
3D-Montage: Projektträger Jülich, Forschungszentrum Jülich GmbH
Motive v.l.n.r.: PN_Photo/iStock/Thinkstock, palau83/iStock/Thinkstock, ©istockphoto.com/vithib, IvanMikhaylov/iStock/Thinkstock
› Contacts
› Chair Christoph Hünnekes (DE), ch.huennekes@fz-juelich.de
› Co-Chair Wim Sinke (ETIP PV), sinke@ecn.nl
› E.C. Fabio Belloni, fabio.belloni@ec.europa.eu
100% RENEWABLES IN EUROPE
Christian Breyer
Lappeenranta University of Technology, Finland
PV Manufacturing in Europe Conference
European Technology & Innovation Platform - Photovoltaic
Brussels, May 19 2017
2 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Agenda
 Global Scenarios / Current Status in Europe
 LUT Energy System Model
 100% Renewable Power Sector – Overnight
 100% Renewable Power Sector – Transition
 Summary
3 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
We witness the start of the Solar Age
Comments:
• Most global energy scenarios
do not yet see that reality
• LUT results clearly indicate a
solar century and PV as the
key energy technology
• Europe will follow that global
trend, depite of good wind
(and weak policies)
4 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Global Energy Scenarios: Selected Overview
source: Child M., Koskinen O., et al., 2017. Sustainability Guardrails for
Energy Scenarios of the Global Energy Transition, submitted
Key insights:
• 100% RE: Greenpeace, WWF, Jacobson et al.: demand strongly deviates, PV and wind dominated, no hourly resolution
• IEA, WEC, Shell: not COP21 compatible, high nuclear shares, low solar shares, no hourly resolution
5 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Current status of the power plant mix
Key insights:
• new installations dominated by
renewables
• nuclear as niche technology for years
• still some new coal capacities
• overall trend very positive
source:
Farfan J. and Breyer Ch., 2017. Structural changes of global power generation
capacity towards sustainability and the risk of stranded investments supported by a
sustainability indicator; J of Cleaner Production, 141, 370-384
Farfan J. and Breyer Ch., 2017. Aging of European Power Plant Infrastructure as an
Opportunity to evolve towards Sustainability, International Journal of Hydrogen
Energy, in press
6 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Agenda
 Global Scenarios / Current Status in Europe
 LUT Energy System Model
 100% Renewable Power Sector – Overnight
 100% Renewable Power Sector – Transition
 Summary
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
7
LUT Energy System Model
Full system
Renewable energy sources
• PV rooftop (RES, COM, IND)
• PV ground-mounted
• PV single-axis tracking
• Wind onshore/ offshore
• Hydro run-of-river
• Hydro dam
• Geothermal energy
• CSP
• Waste-to-energy
• Biogas
• Biomass
Electricity transmission
• node-internal AC transmission
• interconnected by HVDC lines
Storage options
• Batteries
• Pumped hydro storage
• Adiabatic compressed air storage
• Thermal energy storage, Power-to-Heat
• Gas storage based on Power-to-Gas
• Water electrolysis
• Methanation
• CO2 from air
• Gas storage
Energy Demand
• Electricity
• Water Desalination
• Industrial Gas
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
8
LUT Energy System Model
Key Objectives
Definition of an optimally structured energy system based on 100% RE supply
• optimal set of technologies, best adapted to the availability of the regions’ resources,
• optimal mix of capacities for all technologies and world structured into 145 sub-regions globally,
• optimal operation modes for every element of the energy system,
• least cost energy supply for the given constraints.
LUT Energy System model, key features
• linear optimization model
• hourly resolution
• multi-node approach
• flexibility and expandability
• enables energy transition modeling
• overnight scenarios
• energy transition scenarios in 5-year steps
Input data
• historical weather data for: solar irradiation,
wind speed and hydro precipitation
• available sustainable resources for biomass and
geothermal energy
• synthesized power load data
• non-energetic industrial gas and water
desalination demand
• efficiency/ yield characteristics of RE plants
• efficiency of energy conversion processes
• capex, opex, lifetime for all energy resources
• min and max capacity limits for all RE resources
• nodes and interconnections configuration
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
9
LUT Energy System Model
publications peer-reviewed
• Examples of research with LUT energy model published in peer-reviewed journals (10 in total)
Breyer et al., 2017 Gulagi et al. ,2017 Bogdanov and Breyer, 2016
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
10
LUT Energy System Model
Data – Financial Assumptions
• Capex variation based on
learning curves
• Least cost power plant
capacities based on
• Cost
• Efficiency of generation
and storage
• Power to energy ratio of
storage
• Available resource
• WACC is set to 7% for all
years
• Fuel costs
• 47.3 €/MWhth for oil (~100
USD/bbl in 2020 and
~+2.1%/a)
• 22.2 €/MWhth for gas (in
2020 and ~+3.0%/a) Variation in capex from 2015 – 2050 for all power plant components
utilised by model. Detailed capex, fixed opex, efficiency and power to
energy ratio numbers are presented at end of slide set
source: Gulagi A., et al., 2017. The Demand for Storage Technologies in Energy Transition
Pathways Towards 100% Renewable Energy for India, IRES, Düsseldorf
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
11
LUT Energy System Model
Data – Financial Assumptions: PV update
• capex variation based on learning curves, market growth
• PV capex has been continuously too high in own work during the last 10 years
• PV most important in energy transition scenarios, hence very good capex understanding required
• now split into 5 types of PV segments (rooftop RES/ COM/ IND, ground-mounted fixed, tracking)
source: ETIP-PV, 2017. The True Competitiveness
of Solar PV – A European Case Study
12 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Agenda
 Global Scenarios / Current Status in Europe
 LUT Energy System Model
 100% Renewable Power Sector – Overnight
 100% Renewable Power Sector – Transition
 Summary
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
13
Results: Global view for Overnight 2030
source: Breyer Ch., Bogdanov D., et al., 2017. On the Role of Solar Photovoltaics in
Global Energy Transition Scenarios, Progress in Photovoltaics
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
14
Scenarios assumptions
Generation profile (area integrated) for Europe
PV generation profile
Aggregated area profile computed using earlier
presented weighed average rule.
Wind onshore generation profile
Aggregated area profile computed using
earlier presented weighed average rule.
Key insights:
• seasonal complementary of PV and wind
source: Breyer Ch., Child M., et al., 2016. A low-cost power system for Europe based on
renewable electricity, European Utility Week, Barcelona, November 15-17
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
15
Results
Regions Electricity Generation and Storage (year 2030) – area-wide open trade
Key insights:
• significant role of hydropower generation in Nordic countries, Austria, Switzerland, Balkan East, Turkey
• solar PV represents approximately 29% of total energy generation
• >50% wind share in Baltic, Germany, Benelux, Denmark, British Isles, France, Ukraine
• wind has largest role in total generation across regions (48-50%)
• existing PHS storage plays significant role
• relative share of prosumer batteries increases in integration scenario in several regions
Area-wide open trade
source: Breyer Ch., Child M., et al., 2016. A low-cost power system for Europe based on renewable electricity, European Utility Week, Barcelona, November 15-17
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
16
Results
Total LCOE (year 2030) – Area-wide open trade total
Key insights:
• Energy Union reduces the
cost by about 10%
• same assumptions but
without grids between the
countries leads to 56.2 €/MWh
• comparable cost levels
across Europe
source: Breyer Ch., Child M., et al., 2016. A low-cost power system for Europe based on
renewable electricity, European Utility Week, Barcelona, November 15-17
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
17
Regions LCOE
region-
wide
LCOE
area-wide
Integra-
tion
benefit **
Storage
*
Regional
grid
trade*
Curtail-
ment
PV
prosu-
mers*
PV
system
*
Wind * Biomass * Hydro*
[€/MWh] [€/MWh] [%] [%] [%] [%] [%] [%] [%] [%] [%]
Northeast Asia 63 56 6.0% 7% 10% 5% 16.4% 35.4% 40.9% 2.9% 11.6%
Southeast Asia 67 64 9.5% 8% 3% 3% 7.2% 36.8% 22.0% 22.9% 7.6%
India/ SAARC 72 67 5.9% 22% 23% 3% 6.2% 43.5% 32.1% 10.9% 5.4%
Eurasia 63 53 23.2% <1% 13% 3% 3.8% 9.9% 58.1% 13.0% 15.4%
Europe 56 51 11.2% 7% 16% 3% 18.1% 11.1% 51.7% 6.4% 14.1%
MENA 61 55 10.8% <1% 10% 5% 1.8% 46.4% 48.4% 1.3% 1.1%
Sub-Saharan Africa 58 55 16.2% 4% 8% 4% 16.2% 34.1% 31.1% 7.8% 8.2%
North America 63 53 10.1% 1% 24% 4% 11.0% 19.8% 58.4% 3.7% 6.8%
South America 62 55 7.8% 5% 12% 5% 12.1% 28.0% 10.8% 28.0% 21.1%
Overview on World’s Regions: Overnight 2030
Key insights:
• 100% RE is highly competitive
• least cost for high match of seasonal supply and demand
• PV share typically around 40% (range 15-51%)
• hydro and biomass limited the more sectors are integrated
• flexibility options limit storage to 10% and it will further
decrease with heat and mobility sector integration
• most generation locally within sub-regions (grids 3-24%) sources: see www.researchgate.net/profile/Christian_Breyer
* Integrated scenario, supply share
** annualised costs, results from
older simulation
18 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Cost comparison of ’cleantech’ solutions
source: Agora Energiewende, 2014. Comparing the Cost of Low-Carbon Technologies: What is the Cheapest option;
Grubler A., 2010. The costs of the French nuclear scale-up: A case of negative learning by doing, Energy Policy, 38, 5174
Key insights:
• PV-Wind-Gas is the least cost option
• nuclear and coal-CCS are too expensive
• nuclear and coal-CCS are high risk technologies
• 100% RE systems are highly cost competitive
Preliminary NCE results
clearly indicate 100%
RE systems cost about
55-70 €/MWh for 2030
cost assumptions on
comparable basis
source: Breyer Ch., Bogdanov D., et al.,
2017. On the Role of Solar Photovoltaics in
Global Energy Transition Scenarios,
Progress in Photovoltaics
19 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Agenda
 Global Scenarios / Current Status in Europe
 LUT Energy System Model
 100% Renewable Power Sector – Overnight
 100% Renewable Power Sector – Transition
 Summary
20
Energy Transition Modeling Towards Sustainable Power Sector
Christian Breyer► Christian.Breyer@lut.fi
Energy Transition Modeling: Europe
Key insights:
• energy system transition model for 145 regions forming 92 countries
• results here are for Europe (in limits of IS, PT, TR, UA, EE, FI)
• LCOE decline on energy system level driven by wind/PV + battery
• beyond 2030 solar PV grows much more than wind energy
• wind and PV + battery finally run the system more and more
• solar PV supply share in 2050 at about 45% as least cost
• capacities in 2050: solar PV of ~2000 GWp and wind of ~600 GW
• LCOE of 54 €/MWh are further reduced to 46 €/MWh for 2050 cost
21
Energy Transition Modeling Towards Sustainable Power Sector
Christian Breyer► Christian.Breyer@lut.fi
Energy Transition Modeling: Europe
22
Energy Transition Modeling Towards Sustainable Power Sector
Christian Breyer► Christian.Breyer@lut.fi
Energy Transition Modeling: Global and Europe
Key insights:
• 1.0% electricity share by 2015
• Strong growth till 2030 would be possible
• By 2050 solar PV could be the dominating source of electricity
• Canada is still in progress for simulations
• Countries in the Sun Belt would be almost fully dominated by
solar PV, e.g. Africa, India, Southeast Asia, Central America
• Regions of strong seasons and excellent wind show lower PV
values, as well as the few hydro power and geotherrmal regions
• solar PV supply share in 2050 at about 70% (!!) as least cost
23
Energy Transition Modeling Towards Sustainable Power Sector
Christian Breyer► Christian.Breyer@lut.fi
Energy Transition Modeling: Global and Europe
Key insights:
• Total LCOE by 2050 around 50 €/MWh (incl. generation,
storage, curtailment, some grid cost)
• 60% ratio of primary generation cost to total LCOE
• Total PV installed capacity around 22 TWp (ONLY for
today’s power sector)
24 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Global Internet of Energy
Global Internet of Energy: http://neocarbonenergy.fi/internetofenergy/#
25 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Global Internet of Energy: Europe
Global Internet of Energy: http://neocarbonenergy.fi/internetofenergy/#
26 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Agenda
 Global Scenarios / Current Status in Europe
 LUT Energy System Model
 100% Renewable Power Sector – Overnight
 100% Renewable Power Sector – Transition
 Summary
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
27
Summary
• Total LCOE on a European average is around 54 €/MWh for 100% RE in 2050 (incl.
generation, curtailment and storage) – further reduced to 46 €/MWh for 2050 cost
• Solar PV share can reach about 45% by 2050 in electricity supply (equal to ~2000 GWp)
• Battery investments enable a high solar PV share, driven by prosumers
• Sector integration and Energy Union further decreases the cost
• Wind energy may not grow anymore much after 2030-2040
• Seasonal variations are the key reason for keeping wind energy in the system
• 100% RE system is more cost competitive than a nuclear-fossil option!
Personal note:
• Policy failures caused the loss of almost all European manufacturing capacities for the
number 1 global energy technology in this century
• This unacceptable status has to be fixed, asap.
Thank you for your attention …
… and to the team!
The authors gratefully acknowledge the public financing of Tekes, the Finnish Funding
Agency for Innovation, for the ‘Neo-Carbon Energy’ project under the number 40101/14.
all publications at: www.researchgate.net/profile/Christian_Breyer
new publications also announced via Twitter: @ChristianOnRE
Back-up Slides
30
Energy Transition Modeling Towards Sustainable Power Sector
Christian Breyer► Christian.Breyer@lut.fi
Energy Transition Modeling: Global
Key insights:
• energy system transition model for 145 regions forming 92 countries
• LCOE decline on energy system level driven by PV + battery
• beyond 2030 solar PV becomes more comeptitve than wind energy
• solar PV + battery finally runs the system more and more
• solar PV supply share in 2050 at about 70% (!!) as least cost
31
Energy Transition Modeling Towards Sustainable Power Sector
Christian Breyer► Christian.Breyer@lut.fi
Energy Transition Modeling: Global
32 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Temporal Resolution in Global Scenarios
Key insights:
• no global report exists in full hourly resolution
• all kinds of flexibility cannot be modelled
without proper temporal resolution:
• resource complementarity
• supply side management
• demand side management
• grids
• storage
• sector coupling
• three global energy system modeling
publications had hourly resolution: two
dissertations and the first article of Plessman &
Breyer et al.
• having no detailed global scenario in proper
temporal resolution is a major failure of the
energy system modeling community in
discussing the climate change mitigation
options
source: Koskinen O. and Breyer Ch., 2016. Energy Storage in Global
and Transcontinental Energy Scenarios: A Critical Review,
Energy Procedia, 99, 53-63
33 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
100% RE Scenarios: Country to Global
Listed by Heard et al., 2017. Burden of proof: A comprehensive review of the feasibility of 100% renewable-electricity systems, RSER
Mason et al. [9,104] 2010, 2013 J New Zealand
Australian Energy Market Operator (1) [8] 2013 R Australia (NEM–only)
Australian Energy Market Operator (2) [8] 2013 R Australia (NEM–only)
Jacobson et al. [112] 2015 J USA
Wright and Hearps [60] 2010 R Australia (total)
Fthenakis et al. [133] 2009 J USA
Allen et al. [27] 2013 R UK
Connolly et al. [19] 2011, 2014 J Ireland
Fernandes and Ferreira [119] 2014 J Portugal
Krajacic et al. [20] 2011 J Portugal
Esteban et al. [17] 2012 J Japan
Budischak et al. [118] 2013 J USA - PJM Interconnection
Elliston et al. [22] 2013 J Australia (NEM–only)
Lund and Mathiesen [16] 2009 J Denmark
Cosic et al. [11] 2012 J Macedonia
Elliston et al. [75] 2012 J Australia (NEM–only)
Jacobsen et al. [18] 2013 J USA - New York State
Price Waterhouse Coopers [10] 2010 R Europe and North Africa
European Renewable Energy Council [26] 2010 R EU27
ClimateWorks [116] 2014 R Australia
World Wildlife Fund [108] 2011 R Global
Jacobsen and Delucchi [24,25] 2011 J Global
Jacobson et al. [113] 2014 J California
Greenpeace (Teske et al.) [15] 2012, 2015 R,J Global
34 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
100% RE Scenarios: Country to Global
Missing in Heard et al., 2017:
Blakers et al. 2012 J Southeast Asia & Australia
Huber et al. 2015 J ASEAN
Bussar et al. 2014, 2015 J EU-MENA
Grossmann et al. 2014 J Americas
Scholz 2012 D Europe & North Africa
Rasmussen et al. 2012 J Europe
ECF 2010 R Europe & North Africa
Czisch 2005 D Europe, North Africa
Troendle 2014 D Europe
Aboumahboub 2012 D Global
Matthew & Patrick 2010 R Australia
Henning & Palzer 2014 J Germany
ADEME 2015, 2016 R France
Plessmann et al. 2014 J Global
Child & Breyer 2016 J Finland
Bogdanov & Breyer 2015, 2016 J Northeast Asia
Gulagi et al. 2017 J Southeast Asia
Barbosa et al. 2017 J South America
Breyer et al. 2017 J Global
Barbosa et al. 2016 J Brazil
Plessmann & Blechinger 2017 J EU28
Gulagi et al. 2017 J East Asia
WWF 2015 R Uganda
Aghahosseini et al. 2016 C North America
Aghahosseini et al. 2016 C MENA
Bogdanov & Breyer 2015 C Eurasia
Gulagi et al. 2016 C India/ SAARC
Barasa et al. 2016 C Sub-Saharan Africa
Oyewo et al. 2017 C Nigeria
Caldera et al. 2016 C Saudi Arabia
Aghahosseini et al. 2016 C Iran
Ghorbani et al. 2017 C Iran
Child et al. 2017 C Ukraine
Gulagi et al. 2017 C India
Lu et al. 2017 J Australia
Gils & Simon 2017 J Canary Islands
UBA 2010, 2013 R Germany
SEI 2009 R Europe
UBA 2014 R Germany, Europe
Breyer et al. 2014 R Germany
Teske et al. 2016 R Australia
Turner et al. 2013 J Australia
Moeller et al. 2014 J Berlin-Brandenburg
Mathiesen et al. 2015 J Denmark
Lund et al. 2011 R Denmark
Child et al. 2017 J Åland
Please send me more documents, in case you think one
is missing: journal articles, reports, dissertations,
conference papers
35 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
100% RE Scenarios: Country to Global
Key insights:
• rather new field of research
• several papers are expected to miss
• good coverage in journals
• not much research on global level
• most major world regions are not yet covered
• Europe seems to be understood best (region
and country-wise)
• Australia shows highest country records (10)
• most countries are still ’terra incognita’
Special comments:
• Jacobson et al. produce country results, but
non-hourly analysis leads to respective results
• Breyer et al. are currently working on 145
regions, aggregated to 92 countries in full
hourly resolution and energy transition in 5-
year steps for 100% RE in 2050 for power sector
36 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Batteries and EVs – Very high dynamics
Global EVs in use
Key insights:
• Batteries convert PV into flexible 24/7 technology
• Batteries show same high learning rates as PV
• Highly module technology – phone to storage plant
• Extremely fast mobility revolution (fusion of
renewables, modularity, digitalization, less complex)
• high growth rates – fast cost decline
• least cost mobility solution from 2025 onwards
• Key reason for collapse of western oil majors
• 3rd key enabling technology for survival of humankind
37 100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
Power-to-X – covering hydrocarbon demand
Electrolysis
CO2 reduction
process
Excess
electricity
H2O
O2
CO2
H2
H2O
CxHyOz
Q Q
Key insights:
• PtX enables sustainable production of hydrocarbons
• Ingredients: electricity, water, air
• w/o PtX COP21 agreement would be wishful thinking
• Profitability from 2030 onwards
• Flexible seasonal storage option
• Global hydrocarbon downstream infrastracture usable
• Most difficult sectors to decarbonise can be managed
with PtX (aviation, chemistry, agriculture, ect.)
• 4th key enabling technology for survival of humankind
100% Renewables in Europe
Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE
38
Synfuels production in Maghreb
source: Fasihi M., et al., 2017. Long-Term Hydrocarbon Trade Options for the Maghreb Region and Europe
– Renewable Energy Based Synthetic Fuels for a Net Zero Emissions World, Sustainability, 9, 306
Source: www.siemens.com/presse
VDMA | ITRPV 2017 Page
1 |
International Technology Roadmap
for Photovoltaics (ITRPV) 8th edition:
Crystalline Silicon Technology ̶
Current Status and Outlook
A. Metz, M. Fischer, J. Trube
PV Manufacturing in Europe Conference
Brussels, May 19th 2017
Outline
Page
2 |
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRPV – Results 2016
- Wafer
- Cell
- Module
- Systems
- Materials, Processes, Products
- Materials, Processes, Products
- Materials, Processes, Products
4. Summary and Outlook
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRPV – Results 2016
- Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
Page
3 |
ITRPV – Methodology
Working group today includes 40 contributors from Asia, Europe, and US
Participating
companies
Independent data
collection / processing
by VDMA
Reviewof data
Preparationof publication
à regional chairs
Next
ITRPV
edition
SILICON CRYSTAL. WAFER CELL MODULE SYSTEM
Parameters in main areas are discussed à Diagrams of median values
Photovoltaic
Equipment
Page
4 |
Chairs EU
Chairs PRC
Chairs TW
Chairs US
Review ITRPV predictions
Review ITRPV predictions
Silver amount per cell
0,45
0,4
0,35
0,3
0,25
0,2
0,15
0,1
0,05
0
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027
1. Edition 2. Edition 3. Edition 4. Edition 5. Edition 6. Edition 7. Edition 8. Edition
W afer thickness (multi)
200
180
160
140
120
100
80
60
40
20
0
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027
1. Edition 2. Edition 3. Edition 4. Edition 5. Edition 6. Edition 7. Edition 8. Edition
VDMA | ITRPV 2017 Page
5 |
µm
ITRPV2017
ITRPV 8th Edition 2017 – some statistics
Edition 8th 7th
Contributors 40 33
Figures 60 50
Prediction quality since 2009:
Silver consumption trend à well predicted and realized
(Silver availability depends on world market)
Wafer thickness trend à bad predicted and no progress
(Poly-Si price depends on PV market development)
silverpercell[g/cell]
ITRPV2017
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRPV – Results 2016
- Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
VDMA | ITRPV 2017 Page
6 |
PV learning Curve
Learning curve for module price as a function of cumutative shipments
10-1 106
107
10-1 100
101
102
103
104
0.1
1
0.1
1
averagemodulesalesprice[USD2016/Wp]
100
105
106
ITRPV 2017
107
10
100
10
100
12 / 2016
101
102
103
104
105
cumulative PV module shipments [MW]
historic pricedata
LR 22.5 %
Shipments /avg. price at years end:
2016: 75 GWp / 0.37 US$/Wp
o/a shipment:
o/a installation:
≈ 308 GWp
≈ 300 GWp
300 GWp landmark was passed!
LR 21.5% (1976 …. 2016)
dramatic price drop due to market situation
à Comparable to 2011/2012, but faster
2012
300GWp
2011
Page 7 | 15 March 2017
Price considerations
Learning curve for module price as a function of cumutative shipments
ITRPV2017
1,8
1,7
1,6
1,5
1,4
1,3
1,2
1,1
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
0,0
SpotPricing[USD/Wp]
Silicon Multi Wafer Multi Cell Multi Module
Poly Si 26%
Poly Si 12%
Poly Si 24%
Wafer 29%
Wafer 23%
Wafer 16%
Cell 20%
Cell 23%
Cell 23%
Module
25% Module
42%
Module
37%
share 01_2011 share 01_2016 share 01_2017
à reduction 01/2011 à 01/2016: ≈ 64 %
à reduction 01/2016 à 01/2017: ≈ 36 %
(reduction 01/2011à 01/2012: ≈ 40 %)
Dramatic price drop during 2nd half of 2016
à Market driven drop
à Poly-Si share increased again
à High pressure on module
manufacturers
1.59 US$
0.58 US$
0.37 US$
Module price break down [US$/Wp]
ITRPV 2017
0,413
0,072 0,087
0,462
0,13
0,086
0,058
0,32
0,135
0,395
0,24
0,138
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1,8
01_2011 01_2016 01_2017
Moduleprice(US$/Wp)
Module
Cell
Wafer
Poly Si
Page
8 |
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRPV – Results 2016
- Si / Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
Page
9 |
Silicon – Materials: Poly Si Feedstock Technology
Poly Si price trend:
E 2012: 20 US$/kg
≈14 US$/kg
à oversupply situation of 2016 relieved
à Siemens process will remain mainstream
FBR shows potential for cost reduction
à FBR share will be increased moderately
w/ new capacity
(2016 values in line w/ IHS Markit)
Other technologies (umg, epi growth, ..)
à Not yet mature but available
02/ 2017:
Trend: Share of poly-Si feedstock technology
Silicon feedstock technology
87%
10%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017
Siemens
2019 2021 2024 2027
FBR other
VDMA | Author ITRPV 22001177 Page 10 |
ITRPV2017
Wafer – Processes: wafering technology (1)
90%
100%
110%
120%
160
140%
140
130%
120
150%
Trend:throughputcrystallization/wafering
Ingot mass in c2r0y1s6 tal grow20t1h7 2019 2021 2024
slurry based wire sawing
diamond wire based
2027
crystal growth per tool (mc-Si, mono-like, HPM)
relative troughput CCz[kg/h]/Cz(kg/h]
Trend: Kerf loss / TTV
ITRPV2017
0
20
40
60
80
100
2016 2017 2019
Kerf loss for slurry-based wire sawing [µm]
TTV for slurry-based wire sawing [µm]
2021 2024
Kerf loss for diamond wire sawing [µm]
TTV for diamond wire sawing [µm]
2027
[µm]
diamond wire sawing advantage:
à enable faster kerf reduction
No big change in thickness variation is expected
à Throughput increase in crystallization/wafering will continue
ITRPV2017
0
200
400
600
800
1.000
1.200
1.400
2016 2017 2019
mc-Si
2021
mono-Si
2024 2027
[kg]
Gen 6
Gen 7
Gen 8
Page 11 | 18 April 2017
2017ITRP
V
Wafer – Processes: wafering technology (2)
diamond wire wafering now mainstream for mono-Si
à Throughut 2x – 3x faster than slurrybased
For mc-Si change to diamond wire is ongoing
à main challenge: texturing
For mono-Si
For mc-Si
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016
slurry based
2017 2019
electroplated diamonds
2021 2024
resin bond diamonds
2027
other
0%
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
2016
slurry based
2017 2019
electroplated diamonds
2021 2024
resin bond diamonds
2027
other
ITRPV2017
Page 12 |
Wafer – market share of wafer dimensions (new)
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017
156.0 +-0.5 * 156.0 +- 0.5 mm²
2019 2021 2024 2027
156.75 +-0.25 * 156.75 +- 0.25 mm²
161.75 +-0.25 * 161.75 +- 0.25 mm²
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017
156.0 +-0.5 * 156.0 +- 0.5 mm²
2019 2021 2024 2027
156.75 +-0.25 * 156.75 +- 0.25 mm²
161.75 +-0.25 * 161.75 +- 0.25 mm²
Trend: mono-Si Trend: mc-Si
Fast switch to new format:
à New mainstream: 156.75 x 156.75 mm²
à Larger formats are upcoming
Transition to new format in 2017
à Expected new mainstream: 156.75 x 156.75 mm²
à Larger formatsmayoccur after 2020
VDMA | ITRPV 2017 Page 13 |
190
180
170
160
150
140
130
120
110
100
1st 2nd 3rd
2009
4th 5th
ITRPV Edition
6th 7th 8th
Waferthickness [µm]
2015 2017
• Still no progress in mc-Si thickness reduction
à 180µm = preferred thickness since 2009
• Thickness reduction is expected to start for Mono
à cost reduction potential
à diamond wire will support
New module technologies enable further thickness
reduction
Wafer – Product: thickness trend
90
100
110
120
130
140
150
160
170
180
190
2016
Wafer thickness multi
2017 2019
Wafer thickness mono
2021 2024 2027
limit of cell thickness in future modul technology
Page 14 | 18 April 2017
[µm]
Mono wafer: thickness reduction starts
Trend: wafer thickness for mc-Si and mon Si wafers
0%
10%
20%
30%
40%
50%
60%
70%
80%
100%
90%
2016
p-type mc
2017
p-type HPmc
2019 2021
p-type monolike
2024
p-type mono
2027
n-type mono
ITRPV2017
Wafer – Product: market share of material types
à Casted material is still dominating todaywith >60%
à Mono share is expected to increase (driven by n-type)
VDMA Page 15 | 18 April 2017
casted-Sidomination is not for ever:
à Trend of last years will continue
• Casting technology:
à HP mc-Si will replace standardmc-Si
à no “come back” of mono-like expected
• Mono technology:
à n-type material share will increase
à n- + p-type marketshare today ≈35%
(2016 values are in line w/IHS Markit)
• p-type materialis expectedto stay dominant
à mainly due to progress in stabilization
Trend: share of c-Si material types
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRPV – Results 2016
- Si / Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
Page
16 |
ITRPV2017
Trend for remaining silver per cell (156x156mm²)
120
20
* avg. cellefficiency 19.6 % ≈ 4.8 Wp/cell
0
2016 2017 2019 2021
Ag will stay main metallization in c-Si technology
40
60
80
100
2024 2027
Amountofsilverpercell
[mg/cell]
0
100
200
300
400
2009
3rd
2015
5th
2017
7th
Good prediction of Ag reduction continues
Remaining Silver / Cell [mg]
2nd 4th 6th 8th
Cell – Materials: Silver (Ag) per cell
2009
2016
2017
300 mg
100 mg reached
90 mg expected
à Ag accounts in 2016 for ≈ 8% of cell conversion cost
• Ag reduction is mandatory and continues
• delays substitution by Cu or other material
No break through for lead free pastes so far
à Market introduction depends on performance
2016: 100mg
à ≈ 21 t / GWp @ 19.6%
548 $/kg
à ≈ 1.1 $cent/ Wp*
Page
17 |
Cell – Processes: cell production tool throughputs
ITRPV2017
3.000
Trends: tool througput ncrease + synchronization of frontend/backend
5.000
4.000
7.000
6.000
9.000
8.000
11.000
10.000
2016 2017 2019 2021 2024
chemical processes, progessive scenario
chemical processes, evolutional scenario
themal processes, progressive scenario
thermal processes, evolutional scenario
metallisation & classification processes, progressive scenario
metallisation & classification processes, evolutional scenario
2027
[Wafer/h]
Wet benches are leading today with > 7800 wf/h
à Throughput increase continues
Challenge: increase throughput + Improve OEE
Two throughput scenarios:
Progressive = new high throughput tools
Evolutionary = continuous improvement
of existing tools (debottlenecking,
upgrades…)
Page
18 |
Cell – processes: c-Si metallization technologies
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
2016
screen printing
2017 2019 2021
direct plating on Si
2024 2027
plating on seed layerstencil printing
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
2016 2017
sctreen printing
2019
plating
2021 2024 2027
Front side metallization technologies
W orld market share [%]
90%
100%
Rear side metallization technologies
W orld market share [%]
90%
100%
PVD (evaporation/sputtering)
Screen printing remains main stream metallization technology
à Plating is expected for rear and front side
à For rear side PVD methods mayappear
Page
19 |
Cell – processes: finger width / number of bus bars / bifaciality
ITRPV2017
0
10
20
2016 2017
Finger width
2019 2021 2024
Alignment precision
2027
[µm]
Trend: Finger width / alignment precision
30
40
50
60
Trends: market share of bifacial cells
ITRPV2017
0%
10%
20%
30%
40%
50%
70%
80%
90%
100%
2016 2017
monofacial c-Si
2019 2021 2024
bifacial c-Si
2027
Trends: number of bus bars (BB)
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016
3 busbars
2017 2019
4 busbars
2021 2024 2027
5 busbars busbarless
Front side grid finger width reduction continues
2016: < 50µm reached!
à EnablesAg reduction,requires increase of number of busbars
à 4BB are mainstream – 3 BB will disappear
Alignmentprecision willimprove to <10µm @3 sig.
à Selective emitters + Bifacial cells require good alignment
à Bifacialcells will increase market share
monofacial cells
Page 20 |
Cell – processes: emitter formation for low J0frontITRPV2017
0
20
40
60
80
100
120
140
160
2016 2017 2019 2021 2024 2027
Ohms/square
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017 2019
homogenous emitter by gas phase diffusion
selective emitter by etch back
selective emitter by ion implantation
2021 2024 2027
selective emitter by laser doping
homogenous emitter by ion implantation
Trend: emitter sheet resistance Trend: emitter formation technologies
Essential parameter for J0front
à 95…100 Ω/□ are standard today
à Increase to 135 Ω/□ is predicted
à Challenge for tools and front pastes
Mainstream: homogenous gas-phase diffusion
à selective doping: etch back or laser doping
à Ion implant stays niche
Page
21 |
Cell – processes: technology for low J0rear
TRPV
0%
10%
20%
30%
40%
50%
60%
2016 2017
PECVD AlOx + capping layer
2019 2021
ALD AlOx + capping layer
2024
Trend: rear side passivation technologies
Page
22 |
70%
80%
90%
100%
2027
PECVD SiONx
Rear side passivation is mandatory for PERC
à PECVDAlOx will stay mainstream
à ALD will hold up to 10 %
à SiONx will disappear
ITRPV prediction for J0rear were good
• BSF cannot deliver required low J0
• PERC takes over
• competing technologiesin PERC
à PECVDAl2O3 + capping
à Al2O3 ALD + capping
à PECVD SiONx/SiNy etc.
rear
2009 2017
780 à 120 fA/cm²
2017I
Cell – Products: cell technologies / cell efficiency trends
ITRPV2017
17%
18%
19%
20%
21%
22%
23%
Average stabilized efficiency values for Si solar
=> p-type PERC outperforms
24%
25%
26%
27%
2016 2017 2019
BSF cells p-type mc-Si
PERC/PERT cells p-type mc-Si
PERC, PERT or PERL cells n-type mono-Si
back contact cells n-type mono-Si
2021 2024 2027
BSF cells p-type mono-Si
PERC/PERT cells p-type mono-Si
Silicon heterojunction (SHJ) cells n-type mono-Sistabilizedcell
efficiency
Trend: market share of cell concepts
2016: PERC ≈15% (in line w/IHS Markit)
BSF
PERC
other
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
IHS 2016 2016 2017 2019 2021 2024 2027
Si-herterojunction (SHJ) back contact cells Si-based tandemBSF PERC/PERL/PERT
ITRPV2017
IHSMarkitdata
Si-tandem
PERX is gaining market share (20% 2017)
à BSF share is shrinking
à Back contact + HJ: slow increasing share
à Si tandem: under development
p-type mono PERX will reach n-type performance
mc-Si PERX is about to outperform mono BSF
à n-type IBC + HJ for highest efficiencyapplications
à stabilized >21% p-type mono PERC is in production
PERX
Page
23 |
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRVP – Results 2016
- Si / Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
Page
24 |
Module – Materials: foils
Trend: share of encapsulant materials Trend: share of back-sheet materials
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017 2019
EVA (Ethylene Vinyl Acetat)
PDMS (Polydimethyl Silicone) / Silicone
TPU (Thermoplastic Polyurethan)
2021 2024
Polyolefin
PVB (Polyvinyl Butyral)
2027
ITRPV2017
0%
20%
10%
30%
50%
40%
60%
80%
70%
90%
100%
2016 2017
TPT (Tedlar-Polyester-Tedlar)
APA (Polyamid-PET-Polyamid)
KPE (Kynar (PVDF)- PET- EVA)
other
Page 25 | 18 April 2017
2019 2021 2024
TPA (Tedlar-PET-Polyamid)
Polyolefien (PO)
Glas
2027
EVAis mainstream
Polyolefine will increase market share
Glas will gain share as back cover material
TPT will lose share on the long run
Module – Processes: interconnection technology
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
2016 2017
lead-containing soldering
2019 2021
lead-free soldering
2024 2027
conductive adhesive
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
70%
2016 2017 2019 2021
Cu-ribbon Cu-wires structured foils
Trend: cell interconnection technology
Page
26 |
90%
100%
80%
90%
100%
2024 2027
shingled/overlapping cell
Expanding market share:
lead free soldering + conductive adhesives
Cu will remain most widely used cell connection material
Cu wires will increase market share
Trend: cell connection material
Module – Products: module power outlookITRPV2017
95%
96%
97%
98%
99%
100%
101%
102%
103%
2016 2017
acidic textured multi-Si
2019 2021 2024 2027
alcaline textured mono-Si
ITRPV2017
250
270
290
310
330
350
370
ModulePower[Wp]
Trend: cell to module power ratio (CTM)
Page
27 |
104%
Trend: module power of 60 cell (156x156mm²)
390
2016 2017 2019
BSF p-type mc-Si
PERC/PERT p-type mc-Si
PERC, PERT or PERL n-type mono-Si
back contact cells n-type mono-Si
2021 2024 2027
BSF p-type mono-Si
PERC/PERT p-type mono-Si
Silicon heterojunction (SHJ) n-type mono-Si
CTM will increase to > 100%
à Acidic texturing has higher CTM 60 cell modules 2017:
Mono p-type PERX: 300 W are standard
Multi p-type PERX: 285 W are common
Module – Products: framed modules and J-Boxes
Trend: share of frameless c-Si modules
ITRPV2017
0%
10%
20%
30%
40%
50%
70%
70%
60%
80%
90%
100%
2019 2021 2024 2027
framed frameless
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
80%
70%
90%
100%
2016 2017
Aluminum
2019 2021 2024
other
2027
Plastic
Trend: share of smart J-Boxes
ITRPV2017
0%
10%
20%
30%
40%
50%
60%
80%
90%
100%
2016 2017 2019
standard J-Box without additional function
2021 2024 2027
microinverter (DC/AC) DC/DC converter
Al-frames will stay mainstream
à framelessfor niche markets
Standard J-Box remains mainstream
Smart J-Boxesfor niche applications
Page 28 | 18 April 2017
Module – Products: module size
TRPV
2021 2024
quarter cell
2027
full cell
ITRPV2017
2016 2017
Trend: share of cell dimensions
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017 2019
half cell
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Trend: share of module size (full cell)
Page
29 |
100%
2019 2021 2024
72-cell 96-cell other
2027
60-cell
Full cell will remain main stream
half cell implementation started!
quarter cells– currently a niche
Big is beautiful:72 cell module share will increase
60 cell modules à mainstream until 2020
201
7
I
Module – Products: module reliability (new)
Trend: warranty conditions and degradation for c-Si modules
Waranty requirements & degradationfor c-Si PV modules
Page
39 |
ITRPV2017
0,0%
0,5%
1,0%
1,5%
2,0%
2,5%
3,0%
3,5%
0
5
10
15
20
25
30
35
2016 2017 2019 2021 2024
Performance waranty [years]
Product waranty [years]
Initial degardation after 1st year of operation [%]
Degradation per year during performance waranty [%]
2027
degradation[%]
warranty[years]
Product warranty will remain 10 years
Performance warranty 2024+: 30 years
degradation: Initial /
linear/year
2016: 3.0 % / 0.7%
2017: 2.5 % / 0.68%
2019+: 2.0 % / 0.68%
2021+: 2.0 % / 0.60%
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRVP – Results 2016
- Si / Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
Page
31 |
Systems – Balance of system (BOS) for power plants
TRPV
0
0,1
0,2
0,3
0,4
0,5
0,6
2016 2017 2019
Module Inverter Wiring
2021
Mounting
2024
Ground
2027
ITRPV2017
59%
53%
45% 43% 40% 38%
8%
7%
7%
6%
6%
5%
6%
5%
5%
5%
5%
12%
11%
11%
0%
10%
20%
30%
40%
50%
60%
2016 2017 2019
Trend: BOS in Europe and US
100%
0,7
0,8
0,9
1
6%
13%
13%
12%
15%
15%
15%
15%
15%
11%
100%
94%
84%
81%
77%
70%
70%
80%
90%
100%
2021
Mounting
Trend:BOSinAsia
Page
32 |
2024
Ground
2027
Module Inverter Wiring
Still significant cost reductions foreseen Costs in Asia are assumed to be significant lower
12% 87%
12%
11%
75%
13% 11% 11% 70%
11% 64%
8% 12% 10% 10% 58%
10%
9%
55% 11% 9%7%
10% 8%
45% 8%
7% 6% 8%
36% 5%
33% 5%
2017
31% 29%
I
Sstems – Components: system voltage /tracking
2017
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017 2019
systems with max. system voltage of 1000V
2021 2024 2027
systems with max. system voltage of 1500V
Trend: system voltage Trend: tracker systems in power plant applications
TRPV
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2016 2017
no tracking (fixed tild)
2019 2021
1-axis tracking
2024 2027
2-axis tracking
Page 33 | 18 April 2017
1500V are the future 1-axis trackers will gain market share
RPVI
T
201
7
I
Systems – Levelized Cost of Electricity (LCoE)
Trend: LCoE progress – a minimum approach
ITRPV2017
0,077
0,073
0,065 0,063
0,059
0,054
0,051
0,049
0,043 0,042
0,039
0,030
0,036
0,027
0,039 0,037
0,033 0,032
970
911,8
814,8
785,7
746,9
679
0
200
400
600
800
1000
1200
0,00
0,02
0,04
0,06
0,08
0,10
0,12
2016
1000 kWh/KWp
2017 2019
1500 kWh/kWp
2021 2024 2027
2000 kWh/kWp assumed system price Assumedsystemprice[USD/KWp]
LCOE[USD/kWh]
LCoE depends strongly on local conditions
à ~5.7 US$ct/kWh lowest auction bidder in GER 2016** (avg.7.7 $ct)
à ~2.42 US$ct/kWhpossible near Abu Dhabi* today
* http://www.pv-tech.org/news/jinkosolar-in-deal-to-build-1.2GWp-solar-plant-in-Abu-Dhabi
** http://www.sunwindenergy.com/photovoltaics/danish-bidders-win-cross-border-pv-tender
System prices
à 2016: 970 $ / kWp
à 2027: <680 $ / kWp
LCoE
à 2016: 3.9 ….. 8 $ct/kWh (GER avg. 7.7 $ct**)
à 2027: 2.7 ….. 5 $ct/kWh are realistic
• System live times of 25 years are assumed
Next steps to further reduce LCoE:
à extended service live to 30 years
(supported by performance warranty trend)
à further efficiency improvements
+ cost down measures
Page
34 |
Outline
1. ITRPV Introduction
2. PV Learning Curve and Cost Considerations
3. ITRVP – Results 2016
- Si / Wafer - Materials, Processes, Products
- Cell - Materials, Processes, Products
- Module - Materials, Processes, Products
- Systems
4. Summary and Outlook
Page
35 |
Learning curve for module price as a function of cumutative shipments
10-1
100
101
102
103
104
105
106
107
]
p
W100 ITRPV2017 100
/
2016
D
S
U[c 10 10
e
ri
p
s
el
sa historic price data
e
l LR 22.5%
odu
1
LR 39.0% (2006-2016)
1
m
e
agr
ave 0.1 0.1
10-1
100
101
102
103
104
105
106
107
cumulative PV module shipments [MW]
VDMA | ITRPV 2017
Outlook: in detail view at PV learning curve
Page 36 | 15 March 2017
103
107
0.1 0.1
averagemodulesalesprice[USD2016/Wp]
LR26.2% - per piece learning
104
105
106
cumulative PV module shipments [MW]
LR22.5%
LR39.0% (2006-2016)
Wp learning only(2010-2016)
LR 6.8% - Wp learning only
per piece learningonly(2010-2016)
2001603-2016: LR=39.0% 105
106
107
1
10
1
10
historicprice data
ITRPV2017
1976-2016: LR=22.5%
ITRPV finding 2010-2016:
Wp learning ~ 7% (continually)
per piece learning ~26% (market influenced)
à Learning was and will alwaysbe
a combination of:
efficiency increase
+ continues cost reduction per piece
= cost reduction of PV generated electricity
But how will PV proceed in future?
Approach: logistic growth
PV market trend until 2050: logistic growth
ITRPV2017
0
200
400
600
800
1.000
2000 2005 2010 2015 2020 2025 2030 2035 2040
Annual Market
Scenario 3 “high”: 9.2 TWp/ 14.3 PWh (< 10 % primary energy)
1.200 10.000
VDMA | ITRPV 2017 Page 37 | 15 March 2017
0
2045 2050
Shipments
1.000
2.000
3.000
4.000
5.000
6.000
7.000
8.000
9.000
AnnualMarket[GWp]
GlobalInstallations[GWp]
Europe Asia Americas Africa
Approach: 3 scenarios for 190
different countries in 4 regions
Asia / America /Africa / EU
ITRPV finding:
- Shipments until 2016
slightly above all scenarios
- Annual PV market:
335 GWp/a to 800 GWp/a
à Replacement rate = key to
overcome down cycles
à Evolutionary technology
development works
for all scenarios
Summary
VDMA | ITRPV 2017 Page
38 |
• Silicon PV will remain a fast (evolutionary) developing
technology
• Further reductions of c-Si PV manufacturing cost are
possible
• Cell efficiency improvements will support significant
LCoE reductions
• Quality and reliability of components and systems are of
highest importance
=> Silicon PV will significantly contribute to future power
supply
=> We are just at the beginning of PV-market development
Thank you
for your attention!
Source: www.siemens.com/presse
VDMA | ITRPV 2017 Page
39 |
Contact us:
jutta.trube@vdma.org
Full version of 8th edition available at:
www.itrpv.net
© Fraunhofer ISE
SILICON SOLAR CELLS – CURRENT
PRODUCTION AND FUTURE CONCEPTS
Martin Hermle
Fraunhofer Institute for
Solar Energy Systems ISE
19. 05. 2017
PV Manufacturing in Europe
Brussels
© Fraunhofer ISE, M.Hermle 2017
2
PV Module Production Development by Technology
It is still silicon …
Production 2015 (GWp)
Thin film 4.2
Multi-Si 43.9
Mono-Si 15.1
Data: from 2000 to 2010: Navigant; from 2011: IHS (Mono-/Multi- proportion from cell production). Graph: PSE AG 2016
© Fraunhofer ISE, M.Hermle 2017
3
SILICON SOLAR CELLS – CURRENT
PRODUCTION AND FUTURE CONCEPTS
 PRESENT
 Current production of silicon solar cells
 Evolution of cell efficiency  The pathway to highest efficiencies
 FUTURE
 Overcoming the limits of silicon
 A new generation of silicon solar cells
© Fraunhofer ISE, M.Hermle 2017
4
Present
Screen-printed Al-BSF Solar Cell on p-Type Silicon
 Production data from
Hanwha QCELLS
Fabian Fertig et al “Mass Production of p-Type Cz Silicon Solar Cells ... “
7th Silicon PV, Freiburg, Germany, April 3, 2017
© Fraunhofer ISE, M.Hermle 2017
5
Present
Screen-printed Al-BSF Solar Cell on p-Type Silicon
 Production data from
Hanwha QCELLS
 Efficiency limitation due
to full area Al-BSF rear
side
 What is the next step?
 Make it cheaper?
 Make it better?
Fabian Fertig et al “Mass Production of p-Type Cz Silicon Solar Cells ... “
7th Silicon PV, Freiburg, Germany, April 3, 2017
© Fraunhofer ISE, M.Hermle 2017
6
 Different BOS for
different Countries
 Current Module
price < 0.5 $/W
 Module price only a
small fraction of
system cost in most
countries
Present
System Cost: BOS and Module Costs
 Highly efficient solar cells reduces System Cost and the LCOE
BOS2015CostUSD/kW
1500
1000
500
IRENA (2016), The Power to Change: Solar and Wind Cost Reduction Potential to 2025
© Fraunhofer ISE, M.Hermle 2017
7
Present
From Al-BSF to PERC
 Replacement of the full
area Al-BSF with a partial
rear contact (PRC)
 Two additional process
steps
 Dielectric passivation
 Local contact opening
(LCO) or Laser fired
contact (LFC)
SDE/Texture
POCl diffusion
Edge Isolation
PSG etching
SiN ARC
SP Ag FS
Drying & Firing
SP Al/Ag RS
Al2O3/ SiN RS
Laser Opening
© Fraunhofer ISE, M.Hermle 2017
8
Present
From Al-BSF to PERC
 Q.ANTUM production
data from Hanwha
QCELLS
 Still 0.6 %abs/year
efficiency improvement
 How far can we go?
??
Fabian Fertig et al “Mass Production of p-Type Cz Silicon Solar Cells ... “
7th Silicon PV, Freiburg, Germany, April 3, 2017
© Fraunhofer ISE, M.Hermle 2017
9
From Present to Future
Silicon Solar Cell Production: What is the Efficiency Limit?
 Assuming constant
“learning curve”
 efficiency improvement
~0.6 %abs/year
 What limits the cell
efficiency and which
technologies are needed
in the future ?
2010 2015 2020 2025 2030
18
20
22
24
26
28
30
Averagecellconversionefficiency[%]
~ 20 %
??PERC
Al-BSF
© Fraunhofer ISE, M.Hermle 2017
10
From Present to Future
PERC – What is the Limit
 Continuous increasing is
possible by
 Improving base
lifetime > 1 ms
 Smaller fingers and
smaller selective
emitter regions
 Multi-wire Module
B.Min et al , INCREMENTAL EFFICIENCY IMPROVEMENTS…, 31st EUPVSC 2015, Hamburg
© Fraunhofer ISE, M.Hermle 2017
11
From Present to Future
PERC – What is the Limit
 Continuous increasing is
possible by
 Improving base
lifetime > 1 ms
 Smaller fingers and
smaller selective
emitter regions
 Multi-wire Module
No material degradation, cleaner
processes/environment
Higher alignment accuracy, increased
metallization costs (e.g. screens)
Higher CTM losses, higher module
manufacturing costs
© Fraunhofer ISE, M.Hermle 2017
12
2010 2015 2020 2025 2030
18
20
22
24
26
28
30
Averagecellconversionefficiency[%]
From Present to Future
PERC – What is the Limit
 Physical Limitations
 Contact
recombination and
lateral current flow
PERC
~ 20 %
PERC
Al-BSF
~ 23.5 %
 Passivating Contacts
© Fraunhofer ISE, M.Hermle 2017
13
From Present to Future
Heterojunction Solar Cells
 Lean process flow
 Highly efficient carrier
selective contacts
 High Voc and low Tk
 Parasitic absorption
 Metallization
temperature is limited
from: D.Bätzner Silicon PV 2014
Texture
TCO front
Curing
SP Ag VS
i/p-a-Si
i/n-a-Si
TCO rear
PVD Al rear
Cleaning
© Fraunhofer ISE, M.Hermle 2017
14
From Present to Future
Passivating Contacts with Oxide and Polysilicon
Tunnel oxide
EC
EF
EV
n-Si Base Polycrystalline
Si(n)-Layer
Post, IEEE Transactions on Electron Devices (1992)
F. Feldmann et al., SOLMAT 120 (2014)
U. Römer, et al. IEEE Journal of Photovoltaics (2015)
D. Yan Solar Energy Materials and Solar Cells (2015)
TOPCon Stucture
© Fraunhofer ISE, M.Hermle 2017
15
From Present to Future
TOPCon Record Cells with Top/Rear Contacts
Material Area Voc Jsc FF η
[mV] [mA/cm2] [%] [%]
n-type Mono 4 cm² (da) 725 42.5 83.3 25.7*
J0e,pass � 11-15 fA/cm²
J0e,metal � 200 fA/cm²
TOPCon: J0,rear � 7 fA/cm²
n-base
p++
* confirmed by Fraunhofer ISE Callab
 World record
efficiency of 25.7%
for both side
contacted solar cells
A.Richter Silicon Solar Cells with Passivating Rear Contacts
7th Silicon PV, Freiburg, Germany, April 3, 2017
© Fraunhofer ISE, M.Hermle 2017
16
From Present to Future
TOPCon Record Cells with Top/Rear Contacts
Material Area Voc Jsc FF η
[mV] [mA/cm2] [%] [%]
n-type Mono 4 cm² (da) 725 42.5 83.3 25.7*
n-type Multi 4 cm² (ap) 673 40.8 79.7 21.9*
* confirmed by Fraunhofer ISE Callab
Photograph of the n-type
HP mc solar cell
 World record
efficiency of 21.9%
for a mc silicon solar
cell
J. Benick High-efficiency multicrystalline n-type silicon solar
cells 7th Silicon PV, Freiburg, Germany, April 3, 2017
© Fraunhofer ISE, M.Hermle 2017
17
From Present to Future
TOPCon Record Cells with Top/Rear Contacts
Material Area Voc Jsc FF η
[mV] [mA/cm2] [%] [%]
n-type Mono 4 cm² (da) 725 42.5 83.3 25.7*
n-type Multi 4 cm² (ap) 673 40.8 79.7 21.9*
n-type Mono 100 cm² (ap) 713 41.4 83.1 24.5*
* confirmed by Fraunhofer ISE Callab
 Process scalable on
lager area
F.Feldmann, Evaluation of TOPCon technology on large
area solar cells EUPVSEC, Amsterdam, 2017
© Fraunhofer ISE, M.Hermle 2017
18
2010 2015 2020 2025 2030
18
20
22
24
26
28
30
Averagecellconversionefficiency[%]
From Present to Future
Passivating Contacts – What is the limit
 Physical Limitations
 Intrinsic Auger
recombination,
parasitic absorption
and transport losses
 Back Junction Back
Contact
Passivating
Contacts
PERC
~ 20 %
PERC
~ 23.5 %
Al-BSF
~ 25.0 %
© Fraunhofer ISE, M.Hermle 2017
19
From Present to Future
Back Junction Back Contact with Passivating Contacts
 Kaneka (Heterojunction) 26.6 % (180 cm² ,da)*
 Sunpower (Passivating contacts) 25.2 % (153 cm2 ,ta)
* NATURE ENERGY 2, 17032 (2017) | DOI: 10.1038/nenergy.2017.32
© Fraunhofer ISE, M.Hermle 2017
20
From Present to Future
Back Junction Back Contact with Passivating Contacts
 Physical Limitations
 Intrinsic Auger
recombination,
imperfect light
trapping and
transport losses
 And now ?
2010 2015 2020 2025 2030
18
20
22
24
26
28
30
Averagecellconversionefficiency[%]
Passivating
Contacts
PERC
~ 20 %
PERC
~ 23.5 %
Al-BSF
~ 25.0 %
~ 26.0 %
Passivating
Contacts BJBC
© Fraunhofer ISE, M.Hermle 2017
21
Future
What is the Limit of Silicon Solar Cells
 Shockley, Queisser (1961)
Limit for Si 33% (AM1.5)
 Limitations by
thermalization and
transmission
 Auger Limit 29.4 %1
400 600 800 1000 1200 1400 1600 1800 2000
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
Transmission loss
Bandgap
Usable power
Thermalization loss
Intensity[Wm-2
nm-1
]
Wavelength [nm]
1Richter, Hermle, Glunz, IEEE J. Photovolt. (2013)
© Fraunhofer ISE, M.Hermle 2017
22
Future
What is the Limit of Silicon Solar Cells
 Shockley, Queisser (1961)
Limit for Si 33% (AM1.5)
 Limitations by
thermalization and
transmission
 Auger Limit 29.4 %1
1Richter, Hermle, Glunz, IEEE J. Photovolt. (2013)
 End of Silicon Solar Cell Technologies?
2010 2015 2020 2025 2030
18
20
22
24
26
28
30
Averagecellconversionefficiency[%]
~ 29 %
Passivating
Contacts
~ 25.0 %
PERC
~ 20 %
PERC
~ 23.5 %
~ 26.0 %
Passivating
Contacts BJBC
Al-BSF
© Fraunhofer ISE, M.Hermle 2017
23
Future
Beyond the Single Junction-Limit
 Light management
 Up-conversion
 Down-conversion
 Tandem cells with silicon as
bottom cell
 Perovskite top cell
 III/V top cell
400 600 800 1000 1200 1400 1600 1800 2000
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
AM1.5
1. Cell
2. Cell
3. Cell (Si)
Intensity[Wm-2
nm-1
]
Wavelength [nm]
© Fraunhofer ISE, M.Hermle 2017
24
Future
Perovskite / Silicon Tandem Cells
 Perovskite has a wide,
tunable bandgap
appropriate for a top cell
 Solution processability
allows potentially cheap
processes
 23.6 %1 achieved so far
for monolithic 2 terminal
devices
1K. Bush et al. Nature Energy 2, Article number: 17009 (2017)doi:10.1038/nenergy.2017.9
© Fraunhofer ISE, M.Hermle 2017
25
Future
III/V / Silicon Tandem
Si (1.12 eV)
GaAs (1.42 eV)
GaInP (1.88 eV)
 III/V solar cells have
already shown excellent
efficiencies
 Deposition by direct
epitaxial growth or
wafer bonding
© Fraunhofer ISE, M.Hermle 2017
26
Beyond the Limit
2-terminal GaInP/AlGaAs//Si >30% @1-Sun AM1.5g
 Efficient utilization of spectrum
 Efficiency = 31.3%
 Near term potential above 35 %
R.Cariou et al Monolithic III-V//Si Tandem Solar Cells with
Efficiency > 30% Enabled by Wafer-Bonding 7th Silicon PV,
Freiburg, Germany, April 3, 2017
© Fraunhofer ISE, M.Hermle 2017
27
2010 2015 2020 2025 2030
18
20
22
24
26
28
30
Averagecellconversionefficiency[%]
Beyond the Limit
Silicon Based Tandem Cells
 Silicon Solar Cell
Technology has still a
bright future
Silicon based
Tandem cells
Passivating
Contacts
~ 25.0 %
PERC
~ 20 %
PERC
~ 23.5 %
~ 26.0 %
Passivating
Contacts BJBC
Al-BSF
 R&D is very important to
stay on the efficiency
“learning curve”
© Fraunhofer ISE, M.Hermle 2017
28
Conclusion
 Silicon is it the working horse
of Photovoltaic
© Fraunhofer ISE, M.Hermle 2017
29
Conclusion
 Silicon is it the working horse
of Photovoltaic
 Conversion efficiency is the
key to further bring down the
levelized costs of electricity and
to survive competition.
© Fraunhofer ISE, M.Hermle 2017
30
Conclusion
 Silicon is it the working horse
of Photovoltaic
 Conversion efficiency is the
key to further bring down the
levelized costs of electricity and
to survive competition.
 New cell structures with high
industrial potential are
available
© Fraunhofer ISE, M.Hermle 2017
31
Conclusion
 Silicon is it the working horse
of Photovoltaic
 Conversion efficiency is the
key to further bring down the
levelized costs of electricity and
to survive competition.
 New cell structures with high
industrial potential are
available
 New fascinating concepts for
an old technology:
Crystalline silicon solar cells 2.0
© Fraunhofer ISE, M.Hermle 2017
32
Thank you for your attention!
Fraunhofer Institute for Solar Energy Systems ISE
martin.hermle@ise.fraunhofer.de
Epitaxial Wafers:
A game-changing technology on
its way to mass production
ETIP-PV Manufacturing Conference
Brussels, May 19th 2017
2
NexWafe: producer of high-quality silicon wafers
Confidential
NexWafe will supply to solar cell manufacturers
superior quality n-type mono-crystalline silicon wafers
as a drop-in replacement for conventional wafers
at competitive price
3
Firm footing, strongly backed
Confidential
Freiburg/Br.
Founded in 2015 as a spin-off of
Fraunhofer ISE
Series A closed in March 2016
Currently expanding pilot production for
EpiWafers
4
Agenda
Confidential
Epitaxial Wafers: A game-changing technology on its way to mass production
Market needs
EpiWafers – properties and advantages
NexWafe’s path to mass production
5
Market needs
Confidential
6
Market needs
Confidential
Source:ITRPVEighthEdition2017
efficiency gain
of up to 25%rel
mono wafers of
“high” and
“highest” quality
7
The PV-industry needs disruptive approaches to cut cost
Confidential
Drivers for future cost reduction
Module manufacturing cost
Reducing wafer cost is key
Minimized material consumptionHigh efficiency solar cells
?!
8
Standard wafer processing: low material usage, high cost
Confidential
High losses limit cost reduction potential severely
1 kg Si 0.4 kg wafer
Chlorosilane
Poly
silicon
Cz Ingot
pulling
Cropping
Squaring
Grinding
Wire
sawing
Wafer
60% loss!
Severe silicon losses - High energy consumption - Capital intensive
High wafer cost
9
EpiWafers – smart and efficient value chain by kerfless wafering
Confidential
Reduced silicon consumption
Dramatically less energy needed
Significantly less CAPEX
Very high cost cutting potential
Chlorosilane
Poly
silicon
Cz Ingot
pulling
Cropping
Squaring
Grinding
Wire
sawing
Wafer
High throughput in-line
silicon deposition
10
EpiWafer
Confidential
Drop-in replacement of conventional wafers for high efficiency cells
11
re-usable Si seed wafer
Epitaxially grown Si wafer
Monocrystalline
“EpiWafer”
Detachment
Kerfless Si
wafer
Epitaxy
re-usable Si seed waferRelease layer
re-usable Si seed wafer
Kerfless EpiWafer process for mass production
Idea: “Clone” a monocrystalline
seed wafer
Closed seed wafer loop and nearly
no kerf allows for low production
cost
Wafer thickness: “standard” 180 µm
or thinner – no problem to produce
80 µm thin wafers
12
Full-square wafer format: Higher solar cell and module power
Better control of wafer parameters: Narrower module efficiency distribution
Wafer thickness down to 80 µm: Disruptive cost reduction and efficiency increase
In-situ growth of pn junction: Cost savings on solar cell production
Optimizing customer value by specific product advantages
Confidential
13
EpiWafer achievements
Confidential
Efficiencies > 20% and lifetimes in ms range proven
C. Gemmel et al., Journal of Photovoltaics, 2016
14
Challenge “mass production”
Confidential
Quality can be perfect…
…but how can we produce
billions of good
EpiWafers??
15
Mass production requires more than bulk lifetime!
Very high throughput, modular scalable
› 1000’s of wafers per hour per machine
› 10.000’s of wafers per hour per factory
High Yield > 95% (mechanical, electronic)
High OEE > 80% (uptime, yield)
Low production cost
› Efficient BOM
› Automation
› Low CAPEX
 Not achievable with batch or single-wafer
processing
Inline - the must-have for mass production
Confidential
Inline processing is a must-have to achieve low production cost
16
Out of the lab into production
Confidential
Mass production based on a mature inline process
building on 20 years of R&D work at Fraunhofer ISE
2017
5 MW production
2018
EpiWafer factory
R&D at Fraunhofer ISE
Production
2012
ProConCVD
5 MW production line in operation 2H 2017
Start of mass production in 2018
https://renewables.seenews.com
17
Efficient and scalable 250 MW factory
Confidential
Two factory parts:
› EpiWafer factory
› Chemical plant for vent gas recycling
18
NexWafe’s EpiWafers – innovation, growth and competitiveness
Confidential
NexWafe brings solar wafer production back to Europe
Most innovative, proprietary and patented PV
technology fundamentally changing the process chain
and the cost of the wafer industry
We ensure long-term competitiveness in Europe by
creating a scalable and highly profitable business
We create jobs in R&D and manufacturing in Europe
19
LET’S BE AMBITIOUS!
Confidential
20
Acknowledgements
Confidential
NexWafe acknowledges funding
by
German Federal Ministry of
Economics and Foreign Affairs
and
EIT InnoEnergy
Confidential
Dr. Stefan Reber
Stefan.Reber@nexwafe.com
NexWafe GmbH
Hans-Bunte-Str. 19
79108 Freiburg
Germany
Phone: +49 761 7661 186-11
www.nexwafe.com
For more information, please contact:
C3PV
From Space Solar Cell to CPV Systems
Gerhard Strobl, Werner Bensch, Stephan Mayer
Bruxelles, 19th May 2017
Agenda
1. AZUR SPACE Solar Power
2. Solar Cells for Satellites and Terrestrial CPV
3. C3PV - System and Business Model
4. Conclusion
2
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
AZUR SPACE Solar Power GmbH
1 –AZUR SPACE Solar Power GmbH
Company Overview
3
AZUR SPACE
Company History
4
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
1964
1974
1988
5
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
First silicon space solar cell in Germany
First multicrystallinesilicon solar cell for terrestrial
application
Fabrication of high efficiency silicon solar cells
(18% AM0, 20% AM1.5)
2001
2008
2012
2014
2017
First European triple GaAs space solar cell
First triple GaAs space solar cell with 30% efficiency Best
EOL GaAs space solar cell on the market (patented)
Terrestrial CPV solar cells with 44% (500x)
C3PV system (partner programme)
First generation: silicon photovoltaic – mono- and multicrystalline
Third generation: III-V photovoltaic & technology
AZUR SPACE
Technical Milestones in PV
AZUR
(1968/69)
Alphasat
(2013)
Hubble Telescope
(1978/90)
Venus Express
(2005)
Intelsat
(1996/98)
Rosetta Mission
(2000)
Galileo Sats
(2012)
Since 1964AZUR SPACE has powered
6
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
more than 500 Satellites …
2 – Solar Cells for Satellites and
Terrestrial CPV
III/V Multijunction Solar Cells
§ Large wafer area (up to 150mm)
§ Material engineering forAs, P-based III-V semiconductors
§ More than 40 layers, 3 cells and 2 tunnel diodes etc.
§ Epitaxy on Ge
Silicon η~20% (AM1.5)
8
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
III/V triple junction
η~ 35% (AM1.5)
>44% (500x)
Terrestrial CPV Solar Cells
„From Space to Earth“
Space 3G30:
Large cell area,
Operation at 1x AM0,
Radiation hardness
Terrestrial CPV 3C44:
Small cells (1,3x1,3mm2 bis 10x10mm2)
Operation at 500-1000x AM1.5 Humidity
protection
9
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
EFA®
Enhanced
Fresnel Assembly
Solar Cell Production Status at AZUR
> AZUR‘s spacesolarcells (3G30) are the most radiation hard product
in the marketand currently representourmain productline.
> AZUR‘s terrestrialCPV solarcells (3C44)are in volume production.
> AZUR currently has a production capacity of500 000 Wafers / year
which corresponds to 500 MW (assuming CPV cellproductiononly).
> On requestof a possible marketdemand,the production capacity can
easily be expanded.
23.05.2017 10
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
3 – C3PV -
System and Business Model
C3PV System
Interior View of the Module
30% Efficiency
EFA®
3C44 Cell
C3PV System
3.5kW, 10.8m2
Concept:
12
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
• Equipped with mostefficientsolarcells on the marketwith 44%
• Module efficiencyabove30% (STC)
• More competive pricethan standard PV (for regions with high direct
insolation)
• Compact3.5kW system with 10.8m2 module area
• High localcontent
C3PV-System
13
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
Hi-Tech in Europe
1. Fresnel Lenses
2. EFA® - „Enhanced Fresnel Assembly“
(solar cell, by-pass diode, secondary optics mounted on DCB ceramic)
Low-Tech locally
1. Module and tracker production with regional creation of value by local
partners
2. Know-how transfer
3. Tasks of local partners
ð Production
ð Marketing & Sales
ð Installation
ð Maintenance
Hi-Tech in Europe, Low-Tech locally
Supply of components
from Europe
14
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
C3PV Production Status at AZUR
> EFA® (EnhancedFresnelAssembly) productionline – 50MW
> Module pilot production and demo line (blueprintand training) - 20MW
15
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
4 – Summary
Conclusion
17
(c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
> AZUR is world market leader in space solar cells (3G30, 4G32)
and in terrestrial CPV solar cells (3C44).
> AZUR wants to be a strong component supplier providing
customers world-wide with solar cells (bare or assembled) as
part of our core business.
> As far as customers want to manufacture complete CPV
systems (C3PV), AZUR can provide the know-how for local
module and tracker productions within the framework of its
partner programme.
> CPV technology still has a significant cost reduction potential
by future higher quantities in mass production and improved
solar cell efficiency up to 50% (corresponding to a module
efficiency above 35%).
Thank you for your attention !
Co-funded by
the European Union
Technology Game Changers
PV Manufacturing in Europe
PV MANUFACTURING IN EUROPE CONFERENCE (ETIP-PV)
Brussels, May 19th 2017
Javier Sanz, CTO Renewable Energies
www.innoenergy.com 2INNOENERGY
Innovation
Projects
Education
InnoEnergy
Business
Creation
250Project partners
across Europe
77Patents filed
78Products and services
supported
3Manufacturing
facilities constructed
147Million euros of InnoEnergy
investment
1.2Billion euros
in project costs
3Billion euros in forecasted sales
162Early start-ups
supported
80Companies
created
33Million euros
of external
investment
raised
1,884Business ideas
captured
500Gamechangers from the
InnoEnergy's Master’s School
11,200Applicants to InnoEnergy's
Master’s School
93%
Graduates who find
a job within six months
of graduating
15%
Average annual salary
earnings over graduates
of similar programmes
140PhD students supported
35PhD graduates
8MOOCs
www.innoenergy.com 3INNOENERGY
Making connections: the power of the network
6 co-location centres
26 shareholders
250 additional partners
Activities in 17 countries
www.innoenergy.com 4EU CONTEXT
Winter package
Re-industrialization of Europe as the Goal:
• Create 900.000 new jobs
• Mobilize 177 B€ of investments annually
• Increment the EU GDP by 1% up to 2030
By 2030:
• Half the power produced must be renewable
• Emissions to be reduced by 40%
www.innoenergy.com 5
TECHNOLOGY MARKET SHARE
Source IHS
pC-Si mC-Si CdTe CIGS a-Si
PV KEY TECHNOLOGIES
* Crystalline Silicon dominates bulk market applications
* Large players in the Chemical / Raw Material industry
* Thin Film the “game changer” to come
0 50000 100000 150000
GLC Poly Energy (China)
OCI + Tokuyama (South Korea)
Wacker Chemie (Germany)
Hemlock (USA)
Xinte Energy (Ghina)
REC (Norway)
Daqo (China)
China Silicon (China)
SunEdison (USA)
Largest Polysilicon Producers
Estimated data end 2016 – Source IHS
www.innoenergy.com
PV Value Chain Innovation Assessment
DELPHOS: INNOENERGY KEY TOOL FOR ASSESSING OPPORTUNITIES 6
Link: https://delphos.innoenergy.com/welcome
Framework:
 Focus in Crystalline Si and Thin Film
 Other emerging technologies to be assessed by other means
 Timeframe: 2014-2030
Innovations affecting:
 PV Plant modules
 PV Plant Inverters
 BoS Structures
 Bos Electrical
 Development, Installation and Construction
 Operation, Maintenance and Service
Impact analysis on:
 Cost
 Gross AEP
www.innoenergy.com 7LCOE METHODOLOGY TO DRIVE PV MANUFACTURING INNOVATION
How the innovations impact the LCOE
How the revised parameters affect LCOE
+
www.innoenergy.com 8INNOVATIONS IN c-Si PV CELL MANUFACTURING
TOKYO
©Nalilord, 2011. CC 3.0
www.innoenergy.com 9INNOVATIONS IN c-Si PV MODULE MANUFACTURING
TOKYO
©Nalilord, 2011. CC 3.0
www.innoenergy.com 10INNOVATIONS IN THIN FILM PV CELL & MODULE MANUFACTURING
TOKYO
©Nalilord, 2011. CC 3.0
www.innoenergy.com 11INNOVATIONS IN INVERTER MANUFACTURING
TOKYO
©Nalilord, 2011. CC 3.0
www.innoenergy.com 12INNOVATIONS IN c-Si and TF LEADING MANUFACTURING OPPORTUNITIES
www.innoenergy.com 13IS IT POSSIBLE FOR PV TO BE THE ULTIMATE GAME CHANGER?
0 €/MWh
50 €/MWh
100 €/MWh
150 €/MWh
200 €/MWh
250 €/MWh
Conv c-Si
Ground
HighEff c-Si
Ground
TF Ground Conv c-Si
Roof
HighEff c-Si
Roof
TF Roof
'15 '20 '30 '15 Household grid price
Eurostat
'15 Avg. Platts PEP
www.innoenergy.com 14INNOENERGY PROJECTS AND VENTURES
POWCELL FASCOM Epicomm EnThiPV EFFIC BIPV-Insight
Innovation Projects & Commercializing Entities
Ventures
http://beonenergy.co
m/
http://www.compactsolar.nl http://www.ecoligo.comhttp://endef.comhttp://www.epcsolaire.fr/http://www.gramma-gam.com/http://www.helioslite.com
http://www.nnergix.com
http://www.nanotechnologysolar.comhttp://www.rvesol.com/http://www.solangel-energy.comhttp://www.solarenergybooster.nlhttp://www.solardynamik.eu
http://www.solarisoffgrid.com
https://www.solelia.se/en/
http://www.steady-sun.comhttp://www.swedishalgaefactory.comhttp://www.tandemsun.com/http://textilenergy.com/
www.innoenergy.com
InnoEnergy is supported by the EIT,
a body of the European Union
Javier Sanz – CTO Renewable Energies
javier.sanz@innoenergy.com
+34 935 572 342
3SUN: Innovative Advanced Technology Factory
for PV Module R(e)volution
A. Canino
3SUN
May 19°, 2017
Outline
2
• EGP positioning and key figures
• Modules cost reduction
• Enel Green Power Core Business
• Business model
• 3SUN Strategic Decision in 2015
• Innovative and Reliable Technology
• Industry 4.0
EGP positioning and key figures
3
Key figures
Capacity1 (GW)
Production (TWh)
Key financials (€bn)
EBITDA
Opex
Maintenance capex
Growth capex1
Old
perimeter
10.9
Old
perimeter
37.4
2.0
0.8
0.2
2.7
24.8
Large
hydro
55.0
2.2
Large
hydro
0.6
0.2
0.1Countries of interestCountries of presence
Net installed capacity1
(GW) 6.4 1.2 2.5 0.8 0.1 24.8
2016
2016
35.7
92.4
4.2
1.4
0.4
2.8
1. Old perimeter capacity and growth capex not including USA projects managed through BSO model
(Build Sell and Operate)
Geo Hydro Wind Solar Biomass Large hydro
The outlook for renewables
4
Decoupling between installations and investments
Solar costs down 90% since 2009
Performance improvement coupled
with repowering opportunity
Cost of lithium-ion cells have plunged from
$1,000/kWh in 2007 to $300/kWh now
Commercial, financial and risk management skills
remain key factors to win in a fast changing market
Pervasive and unstoppable.
Leading the change is key to support marginality
Storage
Investments
Wind
Private sector
Solar
Innovation
Costs
ITRPV 2017
5
Dramatic price drop during 2nd half of 2016
à Market driven
à Poly-Si share increased
à High pressure on manufacturers01/2011 à 01/2016 ~64%
01/2016 à 01/2017 ~36%
Global Solar Demand in 2017
IHS 2017
• 79 GW of global installations with upside
potential of 85 GW.
• More than 90% is c-Si or mc-Si
• China maintains its position as the largest end
market*.
• Lower system costs support demand growth
in new regions and emerging markets
6
2017
(*) Finalglobal demand numbers willbe heavily
influenced by policy evolution in China in the
second half of the year
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics
PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics

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PV Manufacturing in Europe - European Technology and Innovation Platform Photovoltaics

  • 2. Program • Global PV Market and Industry status • Gaëtan Masson, Becquerel Institute, ETIP PV Vice-Chairman • Solar Photovoltaics – A driver for decarbonisation and where it is manufactured • Arnulf Jäger-Waldau, European Commission JRC • Implementation Plan of the PV Temporary Working Group • Christoph Hünnekes, PV TWG Chairman • 100 % Renewables in Europe • Christian Breyer, LUT • International Technology Roadmap for Photovoltaics (ITRPV) • Axel Metz, ITRPV
  • 3. Program • Silicon Solar Cells – Current Production and Future Concepts • Martin Hermle, Fraunhofer ISE • Epitaxial Wafers: A game-changing technology on its way to mass production • Stefan Reber, Nexwafe • C3PV – From Space Solar Cells to CPV Systems • Gerhard Strobl, AZUR SPACE Solar Power • Technology Game Changers • Javier Sanz, InnoEnergy • 3sun: innovative advanced tecnology factory for pv module R(e)volution • Andrea Canino, 3SUN and Enel Green Power
  • 4. PV Markzttan Masson, Director Becquerel Institute Global PV Markets & Industry Status Ir Gaëtan Masson Director, Becquerel Institute Vice-Chairman, EU PV Technology & Innovation Platform
  • 5. 2 ETIP-PV 2017 Becquerel Institute 2 BECQUEREL INSTITUTE • Research oriented Institute and consulting company for Solar PV Technologies. • Global PV Market Analysis including competitiveness and economics. • Industry analysis together with quality & reliability. • Integration into electricity systems (grids and markets). • In-house experts / Global network of experts and stakeholders • PV Market Alliance partner
  • 6. 3 ETIP-PV 2017 Becquerel Institute 3 DYING UTILITIERevolution Dead technologies Dying utilities
  • 7. 4 ETIP-PV 2017 Becquerel Institute 4 FROM 1.1 TO 75 GW IN 12 YEARS ? 75 GW 5% PV Market Alliance 2017 303 GW
  • 8. 5 ETIP-PV 2017 Becquerel Institute 5 75 GW INSTALLED IN 2016 IEA-PVPS 2017
  • 9. 6 ETIP-PV 2017 Becquerel Institute 6 FROM 2015 TO 2016 - China grew 15 to 34 GW - US grew from 7 to 14,7 GW - Japan went down from 11 to 8,6 GW - Europe went down from 8 to 6 GW - India doubled at 4 GW - RoW was stable
  • 10. 7 ETIP-PV 2017 Becquerel Institute 7 QUARTERLY INSTALLATIONS 2016 0 5 10 15 20 25 30 2016 - Q1 2016 - Q2 2016 - Q3 2016 - Q4 GW Quarterly PV Market in 2016 Rest of the World Other Asian India Japan China Source: Becquerel Institute 2017
  • 11. 8 ETIP-PV 2017 Becquerel Institute 8 PV PENETRATION IEA-PVPS 2017
  • 12. 9 ETIP-PV 2017 Becquerel Institute 9 PERSPECTIVES Source: PV Market Alliance – Becquerel Institute 2016 75
  • 13. 10 ETIP-PV 2017 Becquerel Institute 10 PERSPECTIVES >>> The cheapest source of electricity Source: PV Market Alliance – Becquerel Institute 2016
  • 14. 11 ETIP-PV 2017 Becquerel Institute 11 MARKET DRIVERS PV market developments in … - China ? - Japan – stable or decreasing - US – uncertain after 2017 - India growing - Europe – stable or growing? - RoW: stable or growing
  • 15. 12 ETIP-PV 2017 Becquerel Institute 12 TECHNOLOGIES
  • 16. 13 ETIP-PV 2017 Becquerel Institute 13 TECHNOLOGIES
  • 17. 14 ETIP-PV 2017 Becquerel Institute 14 COMING SOON
  • 18. 15 ETIP-PV 2017 Becquerel Institute 15 COSTS AND PRICES
  • 19. 16 ETIP-PV 2017 Becquerel Institute 16 ANOTHER PERSPECTIVE Source: Becquerel Institute 2016 What about the costs ?
  • 20. 17 ETIP-PV 2017 Becquerel Institute 17 PV PRICE LEARNING CURVE 0,4 USD/Wp 97% production 37% LC 20% LC 0,45 USD/WP – 275 GW Source: Becquerel Institute 2016 0,38 USD/WP – 300 GW
  • 21. 18 ETIP-PV 2017 Becquerel Institute 18 4.2. THIN FILM LEARNING CURVES Source: Becquerel Institute 2016
  • 22. 19 ETIP-PV 2017 Becquerel Institute 19 PRICE EVOLUTION OF PV COMPONENTS 0 0,1 0,2 0,3 0,4 0,5 0,6 PV Grade Polysilicon (9N/9N+) 156 mm Multi cSi Solar Wafer 156 mm Mono cSi Solar Wafer 156 mm Mono cSi Solar Wafer Outside China Multi cSi Cell Mono cSi Cell Multi cSi Solar Module USD/W Q3 2016 Q3 2016 Q4 2016 Q4 2016 Source: Becquerel Institute 2017
  • 23. 20 ETIP-PV 2017 Becquerel Institute 20 PRICE AND MARKET SITUATION - Low module prices reflect uncertainty and overcapacities. But what over the other steps of the value chain? - High demand in Q1 2017 in China could mean a growing market depending on Q3-Q4. Uncertainty again. - Time to unlock new markets if demand goes down is > 1 year. Faster this time? Non-tier-1 markets are not growing fast.
  • 24. 21 ETIP-PV 2017 Becquerel Institute 21 FOOD FOR THOUGHTS
  • 25. 22 ETIP-PV 2017 Becquerel Institute 22 SENSITIVITY OF LCOE 0 0,02 0,04 0,06 0,08 0,1 0,12 Contribution to the LCOE per components in absolute value (LCOE = 0,107 EUR/kWh) Source: Becquerel Institute 2016 1 EUR/WP CAPEX 30 EUR/Wp OPEX 6% Nominal WACC 1100 kWh/kWp Yield
  • 26. 23 ETIP-PV 2017 Becquerel Institute 23 TECHNOLOGY VIEW Evolution of efficiencies change the market conditions: from nov 2015
  • 27. 24 ETIP-PV 2017 Becquerel Institute 24 GAME CHANGER? Evolution of efficiencies change the market conditions: thin film CdTe become more competitive while all efficiencies are improving. Source: Becquerel Institute 2017
  • 28. 25 ETIP-PV 2017 Becquerel Institute 25 CONCLUSIONS Will we reach more than 75 GW ? Yes but when? China is the key market to follow. And the speed at which the market can develop. Technologies are not eternal. Leaders are also under pressure. The future is open 
  • 29. 26 ETIP-PV 2017 Becquerel Institute 26 ENJOY THE SUN EVEN IF…
  • 31. Joint Research Centre the European Commission's in-house science service Serving society Stimulating innovation Supporting legislation Solar Photovoltaics – A driver for decarbonisation and where it is manufactured Arnulf Jäger-Waldau PV manufacturing in Europe Conference Brussels 19 May 2017
  • 32. JRC’s Mission and Role Serving society, stimulating innovation, supporting legislation Vision: "To play a central role in creating, managing and making sense of the collective scientific knowledge for better EU policy."
  • 33. The Joint Research Centre € 386 million Budget annually, plus € 62 million earned income 125 instances of support to the EU policy- maker annually 6 locations in 5 Member States: Italy, Belgium, Germany, The Netherlands, Spain 1500 core research staff, out of around 3000 total staff Over 1,400 scientific publications per year JRC 83% Of core research staff with PhD's 42 lаrge scale research facilities, more than 110 online databases More than 100 economic, bio-physical and nuclear models 30% of activities in policy preparation, 70% in implementation Focus on the priorities of the Commission (80% of activities co-designed with partner DG's) Independent of private, commercial or national interests Policy neutral: has no policy agenda of its own
  • 34. Contents • Why Decarbonisation of Electricity • Technology Trends • PV Manufacturing • Capacity Expansion • Report on Assessment of Photovoltaics Study • Conclusions
  • 36. Electricity Demand Projection Data source: IEA WEO 2106 2014: ~ 23,800 TWh 2040: ~ 39,000 TWh
  • 37. Electricity Demand in Buildings Data source: IEA WEO 2106
  • 38. Carbon Intensity of Electricity Data source: NPS IEA WTO 2106
  • 39. Carbon Intensity of Electricity Data source: NPS IEA WTO 2106 BUT Needed for 1.5ºC Scenario: Below 65g/kWh
  • 40. GHG emissions of Electricity Data source: IEA WTO 2106 0 10 20 30 40 50 60 2014 2040 NPS 2040 450ppm GHGemissions[Gt] total GHG total Energy Electricity 27% 42% 37% 20%
  • 43. Thin Films Commercial CdTe modules Q1/2012 (12.4%) Q1/2017 (16.7%) +34.7% Commercial CIGS modules 2010: between 7 and 11% Q1 2017: between 12 and 15.1% Commercial silicon tf modules 2010: between 5 and 8% Q1 2017: between 5 and 11%
  • 44. Crystalline Silicon Polysilicon Siemens Process 2016: 65 –125 kWh/kg FBR 2016: 20 – 50 kWh/kg Power Output per Wafer mc : 2011 (4.02W) 2016(4.78W) +18.9% mono : 2011 (4.27W) 2016(5.01W) +17.3% Polysilicon consumption of wafers mc : 2011 (5.92g) 2016 (4.70g) – 20.6% mono : 2011 (5.71g) 2016 (4.30g) – 24.7 %
  • 45. Crystalline Silicon Average Cell Efficiency mc : 2012 (17.0%) 2016(18.9%) +11.2% mono: 2012 (18.6%) 2016(20.9%) +12.4% Average Module Efficiency mc : 2012 (15.1%) 2016(17.5%) +15.9 % mono: 2012 (15.6%) 2016(18.3%) +17.3%
  • 46. Crystalline Silicon New Production Technologies • Passivated Emitter Rear Cells (PERC) • 4 and 5 busbar solar cells (4BB, 5BB) • Heterojunction Solar Cells • Bifacial Solar Cells
  • 47. Annual PV Production 0 10 20 30 40 50 60 70 80 90 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017e AnnualProduction[GW] Year Rest of World United States Malaysia Japan Europe Taiwan PR China
  • 48. Module Price Experience Curve 0.1 1 10 100 1 10 100 1,000 10,000 100,000 1,000,000 PVModulePrice[USD2016/Wp] Cumulative Module Production [MW] Crystalline Silion FS CdTe Thin Film 2008 2008 2008 New technologies must enter here to be competitive 2008 2016 2008 1975 2008 1986 2014 Spot Prices
  • 50. Solar Cell and Thin Film manufacturing in EU and Turkey Name of Company Country of Production Cell Capacity [MW] Module Capacity [MW] Ownership Solarworld DE, USA 1070 (320) 950 (550) 29% Quatar Solar 20.85% Dr. Asbeck 50.15% free float China Sunergy CN, TR 800 (300) 900 (300) OTC traded n/a Aleo Solar DE 200 200 Sino-American Silicon Products (TW) AVANCIS (tf) DE 120 120 China National Building Materials Group Corporation (CN) Solland NL 135 135 Trina Solar (CN) 3SUN IT (tf & HJ) 160 (80) 160 (80) ENEL Green Power (IT) Solibro DE 120 120 Hanergy (CN) Calyxo (tf) DE 85 85 Solar Fields (USA) Photowatt FR 75 75 EDF Group (FR) Baltic Solar Energy LT 70 70 private Solsonica IT 40 144 GALA Group (PTC with 14.46 free float) Solarion (tf) DE 20 20 OC3 AG, a subsidiary of Turkish NUH Group (TR) Solaria Energia y Medio Ambiente SL ES ? (250) ? (250) PTC n/a
  • 51. CAPEX Development Cell & Module Manufacturing Year Capacity [MW] Country CAPEX [mil. USD] CAPEX/W [USD] 2011 1 000 USA 680 0.68 1 000 China 510 0.51 2014 1 000 USA 430 0.43 2015 1 000 China 190 0.19 2016 1 000 China 60 hardware only 0.06 2017 600 China 97 N-HJ (hardware + tf infrastructure) 0.162
  • 52. Capacity Expansion Technology (in order of announced MWs) • PERC • "standard c-Si technology" • CdTe • CIGS • HJ • Bifacial
  • 53. Capacity Expansion Where are the new plants build (top 5 in order of announced MWs) • India • South Korea • China • Thailand • Malaysia
  • 54. Assessment of Photovoltaics (PV) Study 2015/RTD/SC/PP-03601-2015 • Assessment of the current situation of the PV sector in Europe and worldwide • Identification of options for a strategy to rebuild the EU PV manufacturing sector
  • 57. Conclusions • Decarbonisation of Energy sector mandatory for fullfilling the Paris Agreement • Solar is one of the pillars to achieve this decarbonisation • PV technology has made significant progress. In all technologies the progress has been greater than predicted in various roadmaps. • Further material reduction per Wp ongoing • PV cell and thin film capacity still larger than demand • Shift of PV production
  • 58. Thank you for your attention!
  • 59. › Implementation Plan of the PV Temporary Working Group Christoph Hünnekes, Wim Sinke, Fabio Belloni
  • 60. Content › The SET Plan › Declaration of Intent (DoI) › TWP PV › Implementation Plan (IP) › Next Steps
  • 61. What's the SET Plan? › Key innovation pillar of the Energy Union › Comprehensive energy R&I agenda to accelerate innovation and the energy transition › Better alignment of European and National R&I programmes thus making better use of existing resources › Integrated approach: going beyond technology silos › Setting priorities: focus on specific targets › But › The SET Plan is not a funding instrument 3
  • 62. Energy Union and SET Plan priorities Energy Union R&I and competitiveness pillar SET Plan 10 Key Actions SET Plan Declarations of Intent / Working Groups Nº 1 in renewables Develop highly performant renewables • PV • Offshore wind • CSP • Ocean • Deep geothermal Reduce cost of key renewable technologies Smart EU energy system with consumers at the centre Create new technologies and services for energy consumers • Energy consumers • Smart cities and communities Increase the integration, security and flexibility of energy systems • Integrated and flexible energy systems Efficient energy systems Increase energy efficiency for buildings • Energy efficiency in buildings • Heating and cooling in buildings Increase energy efficiency in industry • Energy efficiency in industry Sustainable transport Become competitive in the battery sector for e-mobility and stationary storage • Batteries for e-mobility and stationary storage Strengthen market take-up of renewable fuels and bioenergy • Renewable fuels and bioenergy Carbon capture storage / use Step-up R&I activities and commercial viability of CCS/U • Carbon capture storage / use Nuclear safety Increase nuclear safety • Nuclear safety 4
  • 63. Main SET Plan steps SET Plan 10 Key Actions: Communication Sept. 2015 Setting targets: Declarations of Intent Set-up of temporary Working Groups: R&I activities to reach the targets Implementation Plans (R&I activities, Flagships, and monitoring mechanisms) Actions mainly at national level (Joint R&I Actions or by individual countries) and at EU level only when there's a clear added value 5
  • 64. Declaration of Intent › Targets (adaption following the discussion at the TWG PV kick-off meeting) 6
  • 65. Declaration of Intent › Targets (adaption following the discussion at the TWG PV kick-off meeting) 7
  • 67. Temporary Working Group › Composition › 11 Member States representatives (Cypress, Belgium, Estonia, France, Germany, Italy, Netherlands, Norway, Spain, Turkey) › Representatives of the E.C.: › from DG RTD, DG ENER and JRC › Stakeholder from industry (10) and research (5) 9
  • 68. Temporary Working Group › Role of SET Plan countries and stakeholders participating in the WG › Support the preparation of the Implementation Plan › Provide information on ongoing R&I activities (among which at least one Flagship) › Identify new R&I activities necessary to reach the targets › Highlighting concrete non-technological barriers/enablers experienced in their country › Seeking options for joint programming and funding in specific areas by groups of member states and private stakeholders › Sharing their experience, if any, in monitoring the targets 10
  • 69. Temporary Working Group › SET Plan countries not participating in the WG are kept informed about the progress › Regular updates will be provided in SG meetings › Implementation Plans must be discussed and endorsed by the SG 11
  • 71. Implementation Plan › Selection of R&I activities to be carried out › Crucial aspect of the Plan! › Maximum 10 R&I activities to be selected › how to select the R&I activities: › bottom-up approach › first discussion at kick-off meeting, › DoI is starting point of discussion, furthermore the EU Integrated Roadmap, Solar ERA-Net guidelines, ITRPV Roadmap, … › Identification of precise non-technological barriers/enablers 13
  • 72. Implementation Plan › Selection of R&I activities 14 6 activities
  • 73. Implementation Plan › Selection of R&I activities 15 Activity Description PV for BIPV and similar applications This proposal aims at developing a market pull approach for innovative and integrated PV solutions that will allow a faster market uptake of new PV technologies and a more intensive and multi-functional use of the available surface in Europe. On the one hand, for BIPV it seems likely that thin film technologies (especially CIGS) seems to be well suited. Therefore, a combined development of thin film and BIPV is suggested. On the other hand, BIPV solutions based on other PV technologies should be developed. Sub-activities could cover bifacial applications and PV installations on roads & waterways.
  • 74. Implementation Plan › Selection of R&I activities 16 Activity Description Technologies for Silicon Solar Cells and Modules with higher quality Silicon wafer based PV hold by far the highest PV market share. The aim of this activity is to implement advanced laboratory technologies for high-performance silicon-based cells (≥24%) and modules in high-throughput industrial manufacturing processes, materials and equipment. This will also enable European PV industry to consolidate and expand its position. Sub-activities could cover PREX and HJT technologies as well as bifacial applications and environmental aspects.
  • 75. Implementation Plan › Selection of R&I activities 17 Activity Description New Technologies & Materials Crystalline silicon based solar cells are reaching their theoretical efficiency limit. The most promising approach to expand these limit are silicon based tandem technologies. The best options for top cell materials seem to be III/V semiconductors and perowskit solar cells. The aim of this activity is to raise these technologies on an economic level. Therefore the cell processing needs to be scaled on industrial level and the cost needs to be reduced. New materials and the combination of two cell technologies need new interlayer development. Also the quality needs to be enhanced in terms of less degradation. In the end the environmental impact of these new materials needs to be evaluated.
  • 76. Implementation Plan › Selection of R&I activities 18 Activity Description Development of PV power plants and diagnostic The aim of this activity is to develop and demonstrate business models and streamline the processes for effective operation and maintenance for residential and small commercial plants in order to keep the plant performance and availability high over the expected lifetime. Especially advanced monitoring is key, due to incompatibility and the accompanying extra costs this is often not done according to good industry practices. Manufacturing technologies (for cSi and thin film) A further reduction of costs for Silicon wafer based PV and Thin Film technologies will rely on the implementation of high- throughput industrial manufacturing processes. Advances in the field will also strengthen the European manufacturing industry. Sub-activities could cover aspects of Industry 4.0.
  • 77. Implementation Plan › Selection of R&I activities 19 Activity Description Cross-sectoral research at lower TRL With respect to high level R&D, European research labs are still the leading institutions worldwide. A closer cooperation of these labs could help maintaining this position in order to support European industry with cutting edge research results. On a topical level activity 6 covers all the other activities selected by the TWG PV.
  • 78. Implementation Plan › Funding › Main source: National level (e.g. Governmental funding, stakeholders’ funding, or a combination of both) › When there’s a clear EU added value: by EU sources, provided that R&I activities are commensurate with relevant policies endorsed by the EU legislative bodies and with the mandate of the EC › Joint R&I activities between SET Plan countries (with or without EU funds) should be an important dimension of the Implementation Plans According to the EC Implementation Plan template, the WG needs to specify who will implement what, with which resources, and when. This is a critical aspect. 20
  • 79. Next Steps › Set up subgroups on each activity which work on an detailed description of activities by End of June ´17 containing › targets › monitoring mechanism › total budget required › deliverables and timeline › Implementation instruments and indicative financing contribution › July / August ´17: drafting of IP › August / September ´17: revision of the draft within the TWG PV › September ´17: draft IP provided for the SET-Plan secretariat 21
  • 80. Bildnachweis Titelfolie: 3D-Montage: Projektträger Jülich, Forschungszentrum Jülich GmbH Motive v.l.n.r.: PN_Photo/iStock/Thinkstock, palau83/iStock/Thinkstock, ©istockphoto.com/vithib, IvanMikhaylov/iStock/Thinkstock › Contacts › Chair Christoph Hünnekes (DE), ch.huennekes@fz-juelich.de › Co-Chair Wim Sinke (ETIP PV), sinke@ecn.nl › E.C. Fabio Belloni, fabio.belloni@ec.europa.eu
  • 81. 100% RENEWABLES IN EUROPE Christian Breyer Lappeenranta University of Technology, Finland PV Manufacturing in Europe Conference European Technology & Innovation Platform - Photovoltaic Brussels, May 19 2017
  • 82. 2 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Agenda  Global Scenarios / Current Status in Europe  LUT Energy System Model  100% Renewable Power Sector – Overnight  100% Renewable Power Sector – Transition  Summary
  • 83. 3 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE We witness the start of the Solar Age Comments: • Most global energy scenarios do not yet see that reality • LUT results clearly indicate a solar century and PV as the key energy technology • Europe will follow that global trend, depite of good wind (and weak policies)
  • 84. 4 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Global Energy Scenarios: Selected Overview source: Child M., Koskinen O., et al., 2017. Sustainability Guardrails for Energy Scenarios of the Global Energy Transition, submitted Key insights: • 100% RE: Greenpeace, WWF, Jacobson et al.: demand strongly deviates, PV and wind dominated, no hourly resolution • IEA, WEC, Shell: not COP21 compatible, high nuclear shares, low solar shares, no hourly resolution
  • 85. 5 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Current status of the power plant mix Key insights: • new installations dominated by renewables • nuclear as niche technology for years • still some new coal capacities • overall trend very positive source: Farfan J. and Breyer Ch., 2017. Structural changes of global power generation capacity towards sustainability and the risk of stranded investments supported by a sustainability indicator; J of Cleaner Production, 141, 370-384 Farfan J. and Breyer Ch., 2017. Aging of European Power Plant Infrastructure as an Opportunity to evolve towards Sustainability, International Journal of Hydrogen Energy, in press
  • 86. 6 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Agenda  Global Scenarios / Current Status in Europe  LUT Energy System Model  100% Renewable Power Sector – Overnight  100% Renewable Power Sector – Transition  Summary
  • 87. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 7 LUT Energy System Model Full system Renewable energy sources • PV rooftop (RES, COM, IND) • PV ground-mounted • PV single-axis tracking • Wind onshore/ offshore • Hydro run-of-river • Hydro dam • Geothermal energy • CSP • Waste-to-energy • Biogas • Biomass Electricity transmission • node-internal AC transmission • interconnected by HVDC lines Storage options • Batteries • Pumped hydro storage • Adiabatic compressed air storage • Thermal energy storage, Power-to-Heat • Gas storage based on Power-to-Gas • Water electrolysis • Methanation • CO2 from air • Gas storage Energy Demand • Electricity • Water Desalination • Industrial Gas
  • 88. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 8 LUT Energy System Model Key Objectives Definition of an optimally structured energy system based on 100% RE supply • optimal set of technologies, best adapted to the availability of the regions’ resources, • optimal mix of capacities for all technologies and world structured into 145 sub-regions globally, • optimal operation modes for every element of the energy system, • least cost energy supply for the given constraints. LUT Energy System model, key features • linear optimization model • hourly resolution • multi-node approach • flexibility and expandability • enables energy transition modeling • overnight scenarios • energy transition scenarios in 5-year steps Input data • historical weather data for: solar irradiation, wind speed and hydro precipitation • available sustainable resources for biomass and geothermal energy • synthesized power load data • non-energetic industrial gas and water desalination demand • efficiency/ yield characteristics of RE plants • efficiency of energy conversion processes • capex, opex, lifetime for all energy resources • min and max capacity limits for all RE resources • nodes and interconnections configuration
  • 89. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 9 LUT Energy System Model publications peer-reviewed • Examples of research with LUT energy model published in peer-reviewed journals (10 in total) Breyer et al., 2017 Gulagi et al. ,2017 Bogdanov and Breyer, 2016
  • 90. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 10 LUT Energy System Model Data – Financial Assumptions • Capex variation based on learning curves • Least cost power plant capacities based on • Cost • Efficiency of generation and storage • Power to energy ratio of storage • Available resource • WACC is set to 7% for all years • Fuel costs • 47.3 €/MWhth for oil (~100 USD/bbl in 2020 and ~+2.1%/a) • 22.2 €/MWhth for gas (in 2020 and ~+3.0%/a) Variation in capex from 2015 – 2050 for all power plant components utilised by model. Detailed capex, fixed opex, efficiency and power to energy ratio numbers are presented at end of slide set source: Gulagi A., et al., 2017. The Demand for Storage Technologies in Energy Transition Pathways Towards 100% Renewable Energy for India, IRES, Düsseldorf
  • 91. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 11 LUT Energy System Model Data – Financial Assumptions: PV update • capex variation based on learning curves, market growth • PV capex has been continuously too high in own work during the last 10 years • PV most important in energy transition scenarios, hence very good capex understanding required • now split into 5 types of PV segments (rooftop RES/ COM/ IND, ground-mounted fixed, tracking) source: ETIP-PV, 2017. The True Competitiveness of Solar PV – A European Case Study
  • 92. 12 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Agenda  Global Scenarios / Current Status in Europe  LUT Energy System Model  100% Renewable Power Sector – Overnight  100% Renewable Power Sector – Transition  Summary
  • 93. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 13 Results: Global view for Overnight 2030 source: Breyer Ch., Bogdanov D., et al., 2017. On the Role of Solar Photovoltaics in Global Energy Transition Scenarios, Progress in Photovoltaics
  • 94. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 14 Scenarios assumptions Generation profile (area integrated) for Europe PV generation profile Aggregated area profile computed using earlier presented weighed average rule. Wind onshore generation profile Aggregated area profile computed using earlier presented weighed average rule. Key insights: • seasonal complementary of PV and wind source: Breyer Ch., Child M., et al., 2016. A low-cost power system for Europe based on renewable electricity, European Utility Week, Barcelona, November 15-17
  • 95. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 15 Results Regions Electricity Generation and Storage (year 2030) – area-wide open trade Key insights: • significant role of hydropower generation in Nordic countries, Austria, Switzerland, Balkan East, Turkey • solar PV represents approximately 29% of total energy generation • >50% wind share in Baltic, Germany, Benelux, Denmark, British Isles, France, Ukraine • wind has largest role in total generation across regions (48-50%) • existing PHS storage plays significant role • relative share of prosumer batteries increases in integration scenario in several regions Area-wide open trade source: Breyer Ch., Child M., et al., 2016. A low-cost power system for Europe based on renewable electricity, European Utility Week, Barcelona, November 15-17
  • 96. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 16 Results Total LCOE (year 2030) – Area-wide open trade total Key insights: • Energy Union reduces the cost by about 10% • same assumptions but without grids between the countries leads to 56.2 €/MWh • comparable cost levels across Europe source: Breyer Ch., Child M., et al., 2016. A low-cost power system for Europe based on renewable electricity, European Utility Week, Barcelona, November 15-17
  • 97. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 17 Regions LCOE region- wide LCOE area-wide Integra- tion benefit ** Storage * Regional grid trade* Curtail- ment PV prosu- mers* PV system * Wind * Biomass * Hydro* [€/MWh] [€/MWh] [%] [%] [%] [%] [%] [%] [%] [%] [%] Northeast Asia 63 56 6.0% 7% 10% 5% 16.4% 35.4% 40.9% 2.9% 11.6% Southeast Asia 67 64 9.5% 8% 3% 3% 7.2% 36.8% 22.0% 22.9% 7.6% India/ SAARC 72 67 5.9% 22% 23% 3% 6.2% 43.5% 32.1% 10.9% 5.4% Eurasia 63 53 23.2% <1% 13% 3% 3.8% 9.9% 58.1% 13.0% 15.4% Europe 56 51 11.2% 7% 16% 3% 18.1% 11.1% 51.7% 6.4% 14.1% MENA 61 55 10.8% <1% 10% 5% 1.8% 46.4% 48.4% 1.3% 1.1% Sub-Saharan Africa 58 55 16.2% 4% 8% 4% 16.2% 34.1% 31.1% 7.8% 8.2% North America 63 53 10.1% 1% 24% 4% 11.0% 19.8% 58.4% 3.7% 6.8% South America 62 55 7.8% 5% 12% 5% 12.1% 28.0% 10.8% 28.0% 21.1% Overview on World’s Regions: Overnight 2030 Key insights: • 100% RE is highly competitive • least cost for high match of seasonal supply and demand • PV share typically around 40% (range 15-51%) • hydro and biomass limited the more sectors are integrated • flexibility options limit storage to 10% and it will further decrease with heat and mobility sector integration • most generation locally within sub-regions (grids 3-24%) sources: see www.researchgate.net/profile/Christian_Breyer * Integrated scenario, supply share ** annualised costs, results from older simulation
  • 98. 18 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Cost comparison of ’cleantech’ solutions source: Agora Energiewende, 2014. Comparing the Cost of Low-Carbon Technologies: What is the Cheapest option; Grubler A., 2010. The costs of the French nuclear scale-up: A case of negative learning by doing, Energy Policy, 38, 5174 Key insights: • PV-Wind-Gas is the least cost option • nuclear and coal-CCS are too expensive • nuclear and coal-CCS are high risk technologies • 100% RE systems are highly cost competitive Preliminary NCE results clearly indicate 100% RE systems cost about 55-70 €/MWh for 2030 cost assumptions on comparable basis source: Breyer Ch., Bogdanov D., et al., 2017. On the Role of Solar Photovoltaics in Global Energy Transition Scenarios, Progress in Photovoltaics
  • 99. 19 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Agenda  Global Scenarios / Current Status in Europe  LUT Energy System Model  100% Renewable Power Sector – Overnight  100% Renewable Power Sector – Transition  Summary
  • 100. 20 Energy Transition Modeling Towards Sustainable Power Sector Christian Breyer► Christian.Breyer@lut.fi Energy Transition Modeling: Europe Key insights: • energy system transition model for 145 regions forming 92 countries • results here are for Europe (in limits of IS, PT, TR, UA, EE, FI) • LCOE decline on energy system level driven by wind/PV + battery • beyond 2030 solar PV grows much more than wind energy • wind and PV + battery finally run the system more and more • solar PV supply share in 2050 at about 45% as least cost • capacities in 2050: solar PV of ~2000 GWp and wind of ~600 GW • LCOE of 54 €/MWh are further reduced to 46 €/MWh for 2050 cost
  • 101. 21 Energy Transition Modeling Towards Sustainable Power Sector Christian Breyer► Christian.Breyer@lut.fi Energy Transition Modeling: Europe
  • 102. 22 Energy Transition Modeling Towards Sustainable Power Sector Christian Breyer► Christian.Breyer@lut.fi Energy Transition Modeling: Global and Europe Key insights: • 1.0% electricity share by 2015 • Strong growth till 2030 would be possible • By 2050 solar PV could be the dominating source of electricity • Canada is still in progress for simulations • Countries in the Sun Belt would be almost fully dominated by solar PV, e.g. Africa, India, Southeast Asia, Central America • Regions of strong seasons and excellent wind show lower PV values, as well as the few hydro power and geotherrmal regions • solar PV supply share in 2050 at about 70% (!!) as least cost
  • 103. 23 Energy Transition Modeling Towards Sustainable Power Sector Christian Breyer► Christian.Breyer@lut.fi Energy Transition Modeling: Global and Europe Key insights: • Total LCOE by 2050 around 50 €/MWh (incl. generation, storage, curtailment, some grid cost) • 60% ratio of primary generation cost to total LCOE • Total PV installed capacity around 22 TWp (ONLY for today’s power sector)
  • 104. 24 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Global Internet of Energy Global Internet of Energy: http://neocarbonenergy.fi/internetofenergy/#
  • 105. 25 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Global Internet of Energy: Europe Global Internet of Energy: http://neocarbonenergy.fi/internetofenergy/#
  • 106. 26 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Agenda  Global Scenarios / Current Status in Europe  LUT Energy System Model  100% Renewable Power Sector – Overnight  100% Renewable Power Sector – Transition  Summary
  • 107. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 27 Summary • Total LCOE on a European average is around 54 €/MWh for 100% RE in 2050 (incl. generation, curtailment and storage) – further reduced to 46 €/MWh for 2050 cost • Solar PV share can reach about 45% by 2050 in electricity supply (equal to ~2000 GWp) • Battery investments enable a high solar PV share, driven by prosumers • Sector integration and Energy Union further decreases the cost • Wind energy may not grow anymore much after 2030-2040 • Seasonal variations are the key reason for keeping wind energy in the system • 100% RE system is more cost competitive than a nuclear-fossil option! Personal note: • Policy failures caused the loss of almost all European manufacturing capacities for the number 1 global energy technology in this century • This unacceptable status has to be fixed, asap.
  • 108. Thank you for your attention … … and to the team! The authors gratefully acknowledge the public financing of Tekes, the Finnish Funding Agency for Innovation, for the ‘Neo-Carbon Energy’ project under the number 40101/14. all publications at: www.researchgate.net/profile/Christian_Breyer new publications also announced via Twitter: @ChristianOnRE
  • 110. 30 Energy Transition Modeling Towards Sustainable Power Sector Christian Breyer► Christian.Breyer@lut.fi Energy Transition Modeling: Global Key insights: • energy system transition model for 145 regions forming 92 countries • LCOE decline on energy system level driven by PV + battery • beyond 2030 solar PV becomes more comeptitve than wind energy • solar PV + battery finally runs the system more and more • solar PV supply share in 2050 at about 70% (!!) as least cost
  • 111. 31 Energy Transition Modeling Towards Sustainable Power Sector Christian Breyer► Christian.Breyer@lut.fi Energy Transition Modeling: Global
  • 112. 32 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Temporal Resolution in Global Scenarios Key insights: • no global report exists in full hourly resolution • all kinds of flexibility cannot be modelled without proper temporal resolution: • resource complementarity • supply side management • demand side management • grids • storage • sector coupling • three global energy system modeling publications had hourly resolution: two dissertations and the first article of Plessman & Breyer et al. • having no detailed global scenario in proper temporal resolution is a major failure of the energy system modeling community in discussing the climate change mitigation options source: Koskinen O. and Breyer Ch., 2016. Energy Storage in Global and Transcontinental Energy Scenarios: A Critical Review, Energy Procedia, 99, 53-63
  • 113. 33 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 100% RE Scenarios: Country to Global Listed by Heard et al., 2017. Burden of proof: A comprehensive review of the feasibility of 100% renewable-electricity systems, RSER Mason et al. [9,104] 2010, 2013 J New Zealand Australian Energy Market Operator (1) [8] 2013 R Australia (NEM–only) Australian Energy Market Operator (2) [8] 2013 R Australia (NEM–only) Jacobson et al. [112] 2015 J USA Wright and Hearps [60] 2010 R Australia (total) Fthenakis et al. [133] 2009 J USA Allen et al. [27] 2013 R UK Connolly et al. [19] 2011, 2014 J Ireland Fernandes and Ferreira [119] 2014 J Portugal Krajacic et al. [20] 2011 J Portugal Esteban et al. [17] 2012 J Japan Budischak et al. [118] 2013 J USA - PJM Interconnection Elliston et al. [22] 2013 J Australia (NEM–only) Lund and Mathiesen [16] 2009 J Denmark Cosic et al. [11] 2012 J Macedonia Elliston et al. [75] 2012 J Australia (NEM–only) Jacobsen et al. [18] 2013 J USA - New York State Price Waterhouse Coopers [10] 2010 R Europe and North Africa European Renewable Energy Council [26] 2010 R EU27 ClimateWorks [116] 2014 R Australia World Wildlife Fund [108] 2011 R Global Jacobsen and Delucchi [24,25] 2011 J Global Jacobson et al. [113] 2014 J California Greenpeace (Teske et al.) [15] 2012, 2015 R,J Global
  • 114. 34 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 100% RE Scenarios: Country to Global Missing in Heard et al., 2017: Blakers et al. 2012 J Southeast Asia & Australia Huber et al. 2015 J ASEAN Bussar et al. 2014, 2015 J EU-MENA Grossmann et al. 2014 J Americas Scholz 2012 D Europe & North Africa Rasmussen et al. 2012 J Europe ECF 2010 R Europe & North Africa Czisch 2005 D Europe, North Africa Troendle 2014 D Europe Aboumahboub 2012 D Global Matthew & Patrick 2010 R Australia Henning & Palzer 2014 J Germany ADEME 2015, 2016 R France Plessmann et al. 2014 J Global Child & Breyer 2016 J Finland Bogdanov & Breyer 2015, 2016 J Northeast Asia Gulagi et al. 2017 J Southeast Asia Barbosa et al. 2017 J South America Breyer et al. 2017 J Global Barbosa et al. 2016 J Brazil Plessmann & Blechinger 2017 J EU28 Gulagi et al. 2017 J East Asia WWF 2015 R Uganda Aghahosseini et al. 2016 C North America Aghahosseini et al. 2016 C MENA Bogdanov & Breyer 2015 C Eurasia Gulagi et al. 2016 C India/ SAARC Barasa et al. 2016 C Sub-Saharan Africa Oyewo et al. 2017 C Nigeria Caldera et al. 2016 C Saudi Arabia Aghahosseini et al. 2016 C Iran Ghorbani et al. 2017 C Iran Child et al. 2017 C Ukraine Gulagi et al. 2017 C India Lu et al. 2017 J Australia Gils & Simon 2017 J Canary Islands UBA 2010, 2013 R Germany SEI 2009 R Europe UBA 2014 R Germany, Europe Breyer et al. 2014 R Germany Teske et al. 2016 R Australia Turner et al. 2013 J Australia Moeller et al. 2014 J Berlin-Brandenburg Mathiesen et al. 2015 J Denmark Lund et al. 2011 R Denmark Child et al. 2017 J Åland Please send me more documents, in case you think one is missing: journal articles, reports, dissertations, conference papers
  • 115. 35 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 100% RE Scenarios: Country to Global Key insights: • rather new field of research • several papers are expected to miss • good coverage in journals • not much research on global level • most major world regions are not yet covered • Europe seems to be understood best (region and country-wise) • Australia shows highest country records (10) • most countries are still ’terra incognita’ Special comments: • Jacobson et al. produce country results, but non-hourly analysis leads to respective results • Breyer et al. are currently working on 145 regions, aggregated to 92 countries in full hourly resolution and energy transition in 5- year steps for 100% RE in 2050 for power sector
  • 116. 36 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Batteries and EVs – Very high dynamics Global EVs in use Key insights: • Batteries convert PV into flexible 24/7 technology • Batteries show same high learning rates as PV • Highly module technology – phone to storage plant • Extremely fast mobility revolution (fusion of renewables, modularity, digitalization, less complex) • high growth rates – fast cost decline • least cost mobility solution from 2025 onwards • Key reason for collapse of western oil majors • 3rd key enabling technology for survival of humankind
  • 117. 37 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE Power-to-X – covering hydrocarbon demand Electrolysis CO2 reduction process Excess electricity H2O O2 CO2 H2 H2O CxHyOz Q Q Key insights: • PtX enables sustainable production of hydrocarbons • Ingredients: electricity, water, air • w/o PtX COP21 agreement would be wishful thinking • Profitability from 2030 onwards • Flexible seasonal storage option • Global hydrocarbon downstream infrastracture usable • Most difficult sectors to decarbonise can be managed with PtX (aviation, chemistry, agriculture, ect.) • 4th key enabling technology for survival of humankind
  • 118. 100% Renewables in Europe Christian Breyer ► christian.breyer@lut.fi @ChristianOnRE 38 Synfuels production in Maghreb source: Fasihi M., et al., 2017. Long-Term Hydrocarbon Trade Options for the Maghreb Region and Europe – Renewable Energy Based Synthetic Fuels for a Net Zero Emissions World, Sustainability, 9, 306
  • 119. Source: www.siemens.com/presse VDMA | ITRPV 2017 Page 1 | International Technology Roadmap for Photovoltaics (ITRPV) 8th edition: Crystalline Silicon Technology ̶ Current Status and Outlook A. Metz, M. Fischer, J. Trube PV Manufacturing in Europe Conference Brussels, May 19th 2017
  • 120. Outline Page 2 | 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRPV – Results 2016 - Wafer - Cell - Module - Systems - Materials, Processes, Products - Materials, Processes, Products - Materials, Processes, Products 4. Summary and Outlook
  • 121. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRPV – Results 2016 - Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook Page 3 |
  • 122. ITRPV – Methodology Working group today includes 40 contributors from Asia, Europe, and US Participating companies Independent data collection / processing by VDMA Reviewof data Preparationof publication à regional chairs Next ITRPV edition SILICON CRYSTAL. WAFER CELL MODULE SYSTEM Parameters in main areas are discussed à Diagrams of median values Photovoltaic Equipment Page 4 | Chairs EU Chairs PRC Chairs TW Chairs US
  • 123. Review ITRPV predictions Review ITRPV predictions Silver amount per cell 0,45 0,4 0,35 0,3 0,25 0,2 0,15 0,1 0,05 0 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 1. Edition 2. Edition 3. Edition 4. Edition 5. Edition 6. Edition 7. Edition 8. Edition W afer thickness (multi) 200 180 160 140 120 100 80 60 40 20 0 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 1. Edition 2. Edition 3. Edition 4. Edition 5. Edition 6. Edition 7. Edition 8. Edition VDMA | ITRPV 2017 Page 5 | µm ITRPV2017 ITRPV 8th Edition 2017 – some statistics Edition 8th 7th Contributors 40 33 Figures 60 50 Prediction quality since 2009: Silver consumption trend à well predicted and realized (Silver availability depends on world market) Wafer thickness trend à bad predicted and no progress (Poly-Si price depends on PV market development) silverpercell[g/cell] ITRPV2017
  • 124. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRPV – Results 2016 - Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook VDMA | ITRPV 2017 Page 6 |
  • 125. PV learning Curve Learning curve for module price as a function of cumutative shipments 10-1 106 107 10-1 100 101 102 103 104 0.1 1 0.1 1 averagemodulesalesprice[USD2016/Wp] 100 105 106 ITRPV 2017 107 10 100 10 100 12 / 2016 101 102 103 104 105 cumulative PV module shipments [MW] historic pricedata LR 22.5 % Shipments /avg. price at years end: 2016: 75 GWp / 0.37 US$/Wp o/a shipment: o/a installation: ≈ 308 GWp ≈ 300 GWp 300 GWp landmark was passed! LR 21.5% (1976 …. 2016) dramatic price drop due to market situation à Comparable to 2011/2012, but faster 2012 300GWp 2011 Page 7 | 15 March 2017
  • 126. Price considerations Learning curve for module price as a function of cumutative shipments ITRPV2017 1,8 1,7 1,6 1,5 1,4 1,3 1,2 1,1 1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0,0 SpotPricing[USD/Wp] Silicon Multi Wafer Multi Cell Multi Module Poly Si 26% Poly Si 12% Poly Si 24% Wafer 29% Wafer 23% Wafer 16% Cell 20% Cell 23% Cell 23% Module 25% Module 42% Module 37% share 01_2011 share 01_2016 share 01_2017 à reduction 01/2011 à 01/2016: ≈ 64 % à reduction 01/2016 à 01/2017: ≈ 36 % (reduction 01/2011à 01/2012: ≈ 40 %) Dramatic price drop during 2nd half of 2016 à Market driven drop à Poly-Si share increased again à High pressure on module manufacturers 1.59 US$ 0.58 US$ 0.37 US$ Module price break down [US$/Wp] ITRPV 2017 0,413 0,072 0,087 0,462 0,13 0,086 0,058 0,32 0,135 0,395 0,24 0,138 0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 01_2011 01_2016 01_2017 Moduleprice(US$/Wp) Module Cell Wafer Poly Si Page 8 |
  • 127. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRPV – Results 2016 - Si / Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook Page 9 |
  • 128. Silicon – Materials: Poly Si Feedstock Technology Poly Si price trend: E 2012: 20 US$/kg ≈14 US$/kg à oversupply situation of 2016 relieved à Siemens process will remain mainstream FBR shows potential for cost reduction à FBR share will be increased moderately w/ new capacity (2016 values in line w/ IHS Markit) Other technologies (umg, epi growth, ..) à Not yet mature but available 02/ 2017: Trend: Share of poly-Si feedstock technology Silicon feedstock technology 87% 10% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 Siemens 2019 2021 2024 2027 FBR other VDMA | Author ITRPV 22001177 Page 10 | ITRPV2017
  • 129. Wafer – Processes: wafering technology (1) 90% 100% 110% 120% 160 140% 140 130% 120 150% Trend:throughputcrystallization/wafering Ingot mass in c2r0y1s6 tal grow20t1h7 2019 2021 2024 slurry based wire sawing diamond wire based 2027 crystal growth per tool (mc-Si, mono-like, HPM) relative troughput CCz[kg/h]/Cz(kg/h] Trend: Kerf loss / TTV ITRPV2017 0 20 40 60 80 100 2016 2017 2019 Kerf loss for slurry-based wire sawing [µm] TTV for slurry-based wire sawing [µm] 2021 2024 Kerf loss for diamond wire sawing [µm] TTV for diamond wire sawing [µm] 2027 [µm] diamond wire sawing advantage: à enable faster kerf reduction No big change in thickness variation is expected à Throughput increase in crystallization/wafering will continue ITRPV2017 0 200 400 600 800 1.000 1.200 1.400 2016 2017 2019 mc-Si 2021 mono-Si 2024 2027 [kg] Gen 6 Gen 7 Gen 8 Page 11 | 18 April 2017 2017ITRP V
  • 130. Wafer – Processes: wafering technology (2) diamond wire wafering now mainstream for mono-Si à Throughut 2x – 3x faster than slurrybased For mc-Si change to diamond wire is ongoing à main challenge: texturing For mono-Si For mc-Si ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 slurry based 2017 2019 electroplated diamonds 2021 2024 resin bond diamonds 2027 other 0% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 2016 slurry based 2017 2019 electroplated diamonds 2021 2024 resin bond diamonds 2027 other ITRPV2017 Page 12 |
  • 131. Wafer – market share of wafer dimensions (new) ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 156.0 +-0.5 * 156.0 +- 0.5 mm² 2019 2021 2024 2027 156.75 +-0.25 * 156.75 +- 0.25 mm² 161.75 +-0.25 * 161.75 +- 0.25 mm² ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 156.0 +-0.5 * 156.0 +- 0.5 mm² 2019 2021 2024 2027 156.75 +-0.25 * 156.75 +- 0.25 mm² 161.75 +-0.25 * 161.75 +- 0.25 mm² Trend: mono-Si Trend: mc-Si Fast switch to new format: à New mainstream: 156.75 x 156.75 mm² à Larger formats are upcoming Transition to new format in 2017 à Expected new mainstream: 156.75 x 156.75 mm² à Larger formatsmayoccur after 2020 VDMA | ITRPV 2017 Page 13 |
  • 132. 190 180 170 160 150 140 130 120 110 100 1st 2nd 3rd 2009 4th 5th ITRPV Edition 6th 7th 8th Waferthickness [µm] 2015 2017 • Still no progress in mc-Si thickness reduction à 180µm = preferred thickness since 2009 • Thickness reduction is expected to start for Mono à cost reduction potential à diamond wire will support New module technologies enable further thickness reduction Wafer – Product: thickness trend 90 100 110 120 130 140 150 160 170 180 190 2016 Wafer thickness multi 2017 2019 Wafer thickness mono 2021 2024 2027 limit of cell thickness in future modul technology Page 14 | 18 April 2017 [µm] Mono wafer: thickness reduction starts Trend: wafer thickness for mc-Si and mon Si wafers
  • 133. 0% 10% 20% 30% 40% 50% 60% 70% 80% 100% 90% 2016 p-type mc 2017 p-type HPmc 2019 2021 p-type monolike 2024 p-type mono 2027 n-type mono ITRPV2017 Wafer – Product: market share of material types à Casted material is still dominating todaywith >60% à Mono share is expected to increase (driven by n-type) VDMA Page 15 | 18 April 2017 casted-Sidomination is not for ever: à Trend of last years will continue • Casting technology: à HP mc-Si will replace standardmc-Si à no “come back” of mono-like expected • Mono technology: à n-type material share will increase à n- + p-type marketshare today ≈35% (2016 values are in line w/IHS Markit) • p-type materialis expectedto stay dominant à mainly due to progress in stabilization Trend: share of c-Si material types
  • 134. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRPV – Results 2016 - Si / Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook Page 16 |
  • 135. ITRPV2017 Trend for remaining silver per cell (156x156mm²) 120 20 * avg. cellefficiency 19.6 % ≈ 4.8 Wp/cell 0 2016 2017 2019 2021 Ag will stay main metallization in c-Si technology 40 60 80 100 2024 2027 Amountofsilverpercell [mg/cell] 0 100 200 300 400 2009 3rd 2015 5th 2017 7th Good prediction of Ag reduction continues Remaining Silver / Cell [mg] 2nd 4th 6th 8th Cell – Materials: Silver (Ag) per cell 2009 2016 2017 300 mg 100 mg reached 90 mg expected à Ag accounts in 2016 for ≈ 8% of cell conversion cost • Ag reduction is mandatory and continues • delays substitution by Cu or other material No break through for lead free pastes so far à Market introduction depends on performance 2016: 100mg à ≈ 21 t / GWp @ 19.6% 548 $/kg à ≈ 1.1 $cent/ Wp* Page 17 |
  • 136. Cell – Processes: cell production tool throughputs ITRPV2017 3.000 Trends: tool througput ncrease + synchronization of frontend/backend 5.000 4.000 7.000 6.000 9.000 8.000 11.000 10.000 2016 2017 2019 2021 2024 chemical processes, progessive scenario chemical processes, evolutional scenario themal processes, progressive scenario thermal processes, evolutional scenario metallisation & classification processes, progressive scenario metallisation & classification processes, evolutional scenario 2027 [Wafer/h] Wet benches are leading today with > 7800 wf/h à Throughput increase continues Challenge: increase throughput + Improve OEE Two throughput scenarios: Progressive = new high throughput tools Evolutionary = continuous improvement of existing tools (debottlenecking, upgrades…) Page 18 |
  • 137. Cell – processes: c-Si metallization technologies ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 2016 screen printing 2017 2019 2021 direct plating on Si 2024 2027 plating on seed layerstencil printing ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 2016 2017 sctreen printing 2019 plating 2021 2024 2027 Front side metallization technologies W orld market share [%] 90% 100% Rear side metallization technologies W orld market share [%] 90% 100% PVD (evaporation/sputtering) Screen printing remains main stream metallization technology à Plating is expected for rear and front side à For rear side PVD methods mayappear Page 19 |
  • 138. Cell – processes: finger width / number of bus bars / bifaciality ITRPV2017 0 10 20 2016 2017 Finger width 2019 2021 2024 Alignment precision 2027 [µm] Trend: Finger width / alignment precision 30 40 50 60 Trends: market share of bifacial cells ITRPV2017 0% 10% 20% 30% 40% 50% 70% 80% 90% 100% 2016 2017 monofacial c-Si 2019 2021 2024 bifacial c-Si 2027 Trends: number of bus bars (BB) ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 3 busbars 2017 2019 4 busbars 2021 2024 2027 5 busbars busbarless Front side grid finger width reduction continues 2016: < 50µm reached! à EnablesAg reduction,requires increase of number of busbars à 4BB are mainstream – 3 BB will disappear Alignmentprecision willimprove to <10µm @3 sig. à Selective emitters + Bifacial cells require good alignment à Bifacialcells will increase market share monofacial cells Page 20 |
  • 139. Cell – processes: emitter formation for low J0frontITRPV2017 0 20 40 60 80 100 120 140 160 2016 2017 2019 2021 2024 2027 Ohms/square ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 2019 homogenous emitter by gas phase diffusion selective emitter by etch back selective emitter by ion implantation 2021 2024 2027 selective emitter by laser doping homogenous emitter by ion implantation Trend: emitter sheet resistance Trend: emitter formation technologies Essential parameter for J0front à 95…100 Ω/□ are standard today à Increase to 135 Ω/□ is predicted à Challenge for tools and front pastes Mainstream: homogenous gas-phase diffusion à selective doping: etch back or laser doping à Ion implant stays niche Page 21 |
  • 140. Cell – processes: technology for low J0rear TRPV 0% 10% 20% 30% 40% 50% 60% 2016 2017 PECVD AlOx + capping layer 2019 2021 ALD AlOx + capping layer 2024 Trend: rear side passivation technologies Page 22 | 70% 80% 90% 100% 2027 PECVD SiONx Rear side passivation is mandatory for PERC à PECVDAlOx will stay mainstream à ALD will hold up to 10 % à SiONx will disappear ITRPV prediction for J0rear were good • BSF cannot deliver required low J0 • PERC takes over • competing technologiesin PERC à PECVDAl2O3 + capping à Al2O3 ALD + capping à PECVD SiONx/SiNy etc. rear 2009 2017 780 à 120 fA/cm² 2017I
  • 141. Cell – Products: cell technologies / cell efficiency trends ITRPV2017 17% 18% 19% 20% 21% 22% 23% Average stabilized efficiency values for Si solar => p-type PERC outperforms 24% 25% 26% 27% 2016 2017 2019 BSF cells p-type mc-Si PERC/PERT cells p-type mc-Si PERC, PERT or PERL cells n-type mono-Si back contact cells n-type mono-Si 2021 2024 2027 BSF cells p-type mono-Si PERC/PERT cells p-type mono-Si Silicon heterojunction (SHJ) cells n-type mono-Sistabilizedcell efficiency Trend: market share of cell concepts 2016: PERC ≈15% (in line w/IHS Markit) BSF PERC other 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% IHS 2016 2016 2017 2019 2021 2024 2027 Si-herterojunction (SHJ) back contact cells Si-based tandemBSF PERC/PERL/PERT ITRPV2017 IHSMarkitdata Si-tandem PERX is gaining market share (20% 2017) à BSF share is shrinking à Back contact + HJ: slow increasing share à Si tandem: under development p-type mono PERX will reach n-type performance mc-Si PERX is about to outperform mono BSF à n-type IBC + HJ for highest efficiencyapplications à stabilized >21% p-type mono PERC is in production PERX Page 23 |
  • 142. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRVP – Results 2016 - Si / Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook Page 24 |
  • 143. Module – Materials: foils Trend: share of encapsulant materials Trend: share of back-sheet materials ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 2019 EVA (Ethylene Vinyl Acetat) PDMS (Polydimethyl Silicone) / Silicone TPU (Thermoplastic Polyurethan) 2021 2024 Polyolefin PVB (Polyvinyl Butyral) 2027 ITRPV2017 0% 20% 10% 30% 50% 40% 60% 80% 70% 90% 100% 2016 2017 TPT (Tedlar-Polyester-Tedlar) APA (Polyamid-PET-Polyamid) KPE (Kynar (PVDF)- PET- EVA) other Page 25 | 18 April 2017 2019 2021 2024 TPA (Tedlar-PET-Polyamid) Polyolefien (PO) Glas 2027 EVAis mainstream Polyolefine will increase market share Glas will gain share as back cover material TPT will lose share on the long run
  • 144. Module – Processes: interconnection technology ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 2016 2017 lead-containing soldering 2019 2021 lead-free soldering 2024 2027 conductive adhesive ITRPV2017 0% 10% 20% 30% 40% 50% 60% 70% 2016 2017 2019 2021 Cu-ribbon Cu-wires structured foils Trend: cell interconnection technology Page 26 | 90% 100% 80% 90% 100% 2024 2027 shingled/overlapping cell Expanding market share: lead free soldering + conductive adhesives Cu will remain most widely used cell connection material Cu wires will increase market share Trend: cell connection material
  • 145. Module – Products: module power outlookITRPV2017 95% 96% 97% 98% 99% 100% 101% 102% 103% 2016 2017 acidic textured multi-Si 2019 2021 2024 2027 alcaline textured mono-Si ITRPV2017 250 270 290 310 330 350 370 ModulePower[Wp] Trend: cell to module power ratio (CTM) Page 27 | 104% Trend: module power of 60 cell (156x156mm²) 390 2016 2017 2019 BSF p-type mc-Si PERC/PERT p-type mc-Si PERC, PERT or PERL n-type mono-Si back contact cells n-type mono-Si 2021 2024 2027 BSF p-type mono-Si PERC/PERT p-type mono-Si Silicon heterojunction (SHJ) n-type mono-Si CTM will increase to > 100% à Acidic texturing has higher CTM 60 cell modules 2017: Mono p-type PERX: 300 W are standard Multi p-type PERX: 285 W are common
  • 146. Module – Products: framed modules and J-Boxes Trend: share of frameless c-Si modules ITRPV2017 0% 10% 20% 30% 40% 50% 70% 70% 60% 80% 90% 100% 2019 2021 2024 2027 framed frameless ITRPV2017 0% 10% 20% 30% 40% 50% 60% 80% 70% 90% 100% 2016 2017 Aluminum 2019 2021 2024 other 2027 Plastic Trend: share of smart J-Boxes ITRPV2017 0% 10% 20% 30% 40% 50% 60% 80% 90% 100% 2016 2017 2019 standard J-Box without additional function 2021 2024 2027 microinverter (DC/AC) DC/DC converter Al-frames will stay mainstream à framelessfor niche markets Standard J-Box remains mainstream Smart J-Boxesfor niche applications Page 28 | 18 April 2017
  • 147. Module – Products: module size TRPV 2021 2024 quarter cell 2027 full cell ITRPV2017 2016 2017 Trend: share of cell dimensions 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 2019 half cell 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% Trend: share of module size (full cell) Page 29 | 100% 2019 2021 2024 72-cell 96-cell other 2027 60-cell Full cell will remain main stream half cell implementation started! quarter cells– currently a niche Big is beautiful:72 cell module share will increase 60 cell modules à mainstream until 2020 201 7 I
  • 148. Module – Products: module reliability (new) Trend: warranty conditions and degradation for c-Si modules Waranty requirements & degradationfor c-Si PV modules Page 39 | ITRPV2017 0,0% 0,5% 1,0% 1,5% 2,0% 2,5% 3,0% 3,5% 0 5 10 15 20 25 30 35 2016 2017 2019 2021 2024 Performance waranty [years] Product waranty [years] Initial degardation after 1st year of operation [%] Degradation per year during performance waranty [%] 2027 degradation[%] warranty[years] Product warranty will remain 10 years Performance warranty 2024+: 30 years degradation: Initial / linear/year 2016: 3.0 % / 0.7% 2017: 2.5 % / 0.68% 2019+: 2.0 % / 0.68% 2021+: 2.0 % / 0.60%
  • 149. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRVP – Results 2016 - Si / Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook Page 31 |
  • 150. Systems – Balance of system (BOS) for power plants TRPV 0 0,1 0,2 0,3 0,4 0,5 0,6 2016 2017 2019 Module Inverter Wiring 2021 Mounting 2024 Ground 2027 ITRPV2017 59% 53% 45% 43% 40% 38% 8% 7% 7% 6% 6% 5% 6% 5% 5% 5% 5% 12% 11% 11% 0% 10% 20% 30% 40% 50% 60% 2016 2017 2019 Trend: BOS in Europe and US 100% 0,7 0,8 0,9 1 6% 13% 13% 12% 15% 15% 15% 15% 15% 11% 100% 94% 84% 81% 77% 70% 70% 80% 90% 100% 2021 Mounting Trend:BOSinAsia Page 32 | 2024 Ground 2027 Module Inverter Wiring Still significant cost reductions foreseen Costs in Asia are assumed to be significant lower 12% 87% 12% 11% 75% 13% 11% 11% 70% 11% 64% 8% 12% 10% 10% 58% 10% 9% 55% 11% 9%7% 10% 8% 45% 8% 7% 6% 8% 36% 5% 33% 5% 2017 31% 29% I
  • 151. Sstems – Components: system voltage /tracking 2017 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 2019 systems with max. system voltage of 1000V 2021 2024 2027 systems with max. system voltage of 1500V Trend: system voltage Trend: tracker systems in power plant applications TRPV 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2016 2017 no tracking (fixed tild) 2019 2021 1-axis tracking 2024 2027 2-axis tracking Page 33 | 18 April 2017 1500V are the future 1-axis trackers will gain market share RPVI T 201 7 I
  • 152. Systems – Levelized Cost of Electricity (LCoE) Trend: LCoE progress – a minimum approach ITRPV2017 0,077 0,073 0,065 0,063 0,059 0,054 0,051 0,049 0,043 0,042 0,039 0,030 0,036 0,027 0,039 0,037 0,033 0,032 970 911,8 814,8 785,7 746,9 679 0 200 400 600 800 1000 1200 0,00 0,02 0,04 0,06 0,08 0,10 0,12 2016 1000 kWh/KWp 2017 2019 1500 kWh/kWp 2021 2024 2027 2000 kWh/kWp assumed system price Assumedsystemprice[USD/KWp] LCOE[USD/kWh] LCoE depends strongly on local conditions à ~5.7 US$ct/kWh lowest auction bidder in GER 2016** (avg.7.7 $ct) à ~2.42 US$ct/kWhpossible near Abu Dhabi* today * http://www.pv-tech.org/news/jinkosolar-in-deal-to-build-1.2GWp-solar-plant-in-Abu-Dhabi ** http://www.sunwindenergy.com/photovoltaics/danish-bidders-win-cross-border-pv-tender System prices à 2016: 970 $ / kWp à 2027: <680 $ / kWp LCoE à 2016: 3.9 ….. 8 $ct/kWh (GER avg. 7.7 $ct**) à 2027: 2.7 ….. 5 $ct/kWh are realistic • System live times of 25 years are assumed Next steps to further reduce LCoE: à extended service live to 30 years (supported by performance warranty trend) à further efficiency improvements + cost down measures Page 34 |
  • 153. Outline 1. ITRPV Introduction 2. PV Learning Curve and Cost Considerations 3. ITRVP – Results 2016 - Si / Wafer - Materials, Processes, Products - Cell - Materials, Processes, Products - Module - Materials, Processes, Products - Systems 4. Summary and Outlook Page 35 |
  • 154. Learning curve for module price as a function of cumutative shipments 10-1 100 101 102 103 104 105 106 107 ] p W100 ITRPV2017 100 / 2016 D S U[c 10 10 e ri p s el sa historic price data e l LR 22.5% odu 1 LR 39.0% (2006-2016) 1 m e agr ave 0.1 0.1 10-1 100 101 102 103 104 105 106 107 cumulative PV module shipments [MW] VDMA | ITRPV 2017 Outlook: in detail view at PV learning curve Page 36 | 15 March 2017 103 107 0.1 0.1 averagemodulesalesprice[USD2016/Wp] LR26.2% - per piece learning 104 105 106 cumulative PV module shipments [MW] LR22.5% LR39.0% (2006-2016) Wp learning only(2010-2016) LR 6.8% - Wp learning only per piece learningonly(2010-2016) 2001603-2016: LR=39.0% 105 106 107 1 10 1 10 historicprice data ITRPV2017 1976-2016: LR=22.5% ITRPV finding 2010-2016: Wp learning ~ 7% (continually) per piece learning ~26% (market influenced) à Learning was and will alwaysbe a combination of: efficiency increase + continues cost reduction per piece = cost reduction of PV generated electricity But how will PV proceed in future? Approach: logistic growth
  • 155. PV market trend until 2050: logistic growth ITRPV2017 0 200 400 600 800 1.000 2000 2005 2010 2015 2020 2025 2030 2035 2040 Annual Market Scenario 3 “high”: 9.2 TWp/ 14.3 PWh (< 10 % primary energy) 1.200 10.000 VDMA | ITRPV 2017 Page 37 | 15 March 2017 0 2045 2050 Shipments 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 AnnualMarket[GWp] GlobalInstallations[GWp] Europe Asia Americas Africa Approach: 3 scenarios for 190 different countries in 4 regions Asia / America /Africa / EU ITRPV finding: - Shipments until 2016 slightly above all scenarios - Annual PV market: 335 GWp/a to 800 GWp/a à Replacement rate = key to overcome down cycles à Evolutionary technology development works for all scenarios
  • 156. Summary VDMA | ITRPV 2017 Page 38 | • Silicon PV will remain a fast (evolutionary) developing technology • Further reductions of c-Si PV manufacturing cost are possible • Cell efficiency improvements will support significant LCoE reductions • Quality and reliability of components and systems are of highest importance => Silicon PV will significantly contribute to future power supply => We are just at the beginning of PV-market development
  • 157. Thank you for your attention! Source: www.siemens.com/presse VDMA | ITRPV 2017 Page 39 | Contact us: jutta.trube@vdma.org Full version of 8th edition available at: www.itrpv.net
  • 158. © Fraunhofer ISE SILICON SOLAR CELLS – CURRENT PRODUCTION AND FUTURE CONCEPTS Martin Hermle Fraunhofer Institute for Solar Energy Systems ISE 19. 05. 2017 PV Manufacturing in Europe Brussels
  • 159. © Fraunhofer ISE, M.Hermle 2017 2 PV Module Production Development by Technology It is still silicon … Production 2015 (GWp) Thin film 4.2 Multi-Si 43.9 Mono-Si 15.1 Data: from 2000 to 2010: Navigant; from 2011: IHS (Mono-/Multi- proportion from cell production). Graph: PSE AG 2016
  • 160. © Fraunhofer ISE, M.Hermle 2017 3 SILICON SOLAR CELLS – CURRENT PRODUCTION AND FUTURE CONCEPTS  PRESENT  Current production of silicon solar cells  Evolution of cell efficiency  The pathway to highest efficiencies  FUTURE  Overcoming the limits of silicon  A new generation of silicon solar cells
  • 161. © Fraunhofer ISE, M.Hermle 2017 4 Present Screen-printed Al-BSF Solar Cell on p-Type Silicon  Production data from Hanwha QCELLS Fabian Fertig et al “Mass Production of p-Type Cz Silicon Solar Cells ... “ 7th Silicon PV, Freiburg, Germany, April 3, 2017
  • 162. © Fraunhofer ISE, M.Hermle 2017 5 Present Screen-printed Al-BSF Solar Cell on p-Type Silicon  Production data from Hanwha QCELLS  Efficiency limitation due to full area Al-BSF rear side  What is the next step?  Make it cheaper?  Make it better? Fabian Fertig et al “Mass Production of p-Type Cz Silicon Solar Cells ... “ 7th Silicon PV, Freiburg, Germany, April 3, 2017
  • 163. © Fraunhofer ISE, M.Hermle 2017 6  Different BOS for different Countries  Current Module price < 0.5 $/W  Module price only a small fraction of system cost in most countries Present System Cost: BOS and Module Costs  Highly efficient solar cells reduces System Cost and the LCOE BOS2015CostUSD/kW 1500 1000 500 IRENA (2016), The Power to Change: Solar and Wind Cost Reduction Potential to 2025
  • 164. © Fraunhofer ISE, M.Hermle 2017 7 Present From Al-BSF to PERC  Replacement of the full area Al-BSF with a partial rear contact (PRC)  Two additional process steps  Dielectric passivation  Local contact opening (LCO) or Laser fired contact (LFC) SDE/Texture POCl diffusion Edge Isolation PSG etching SiN ARC SP Ag FS Drying & Firing SP Al/Ag RS Al2O3/ SiN RS Laser Opening
  • 165. © Fraunhofer ISE, M.Hermle 2017 8 Present From Al-BSF to PERC  Q.ANTUM production data from Hanwha QCELLS  Still 0.6 %abs/year efficiency improvement  How far can we go? ?? Fabian Fertig et al “Mass Production of p-Type Cz Silicon Solar Cells ... “ 7th Silicon PV, Freiburg, Germany, April 3, 2017
  • 166. © Fraunhofer ISE, M.Hermle 2017 9 From Present to Future Silicon Solar Cell Production: What is the Efficiency Limit?  Assuming constant “learning curve”  efficiency improvement ~0.6 %abs/year  What limits the cell efficiency and which technologies are needed in the future ? 2010 2015 2020 2025 2030 18 20 22 24 26 28 30 Averagecellconversionefficiency[%] ~ 20 % ??PERC Al-BSF
  • 167. © Fraunhofer ISE, M.Hermle 2017 10 From Present to Future PERC – What is the Limit  Continuous increasing is possible by  Improving base lifetime > 1 ms  Smaller fingers and smaller selective emitter regions  Multi-wire Module B.Min et al , INCREMENTAL EFFICIENCY IMPROVEMENTS…, 31st EUPVSC 2015, Hamburg
  • 168. © Fraunhofer ISE, M.Hermle 2017 11 From Present to Future PERC – What is the Limit  Continuous increasing is possible by  Improving base lifetime > 1 ms  Smaller fingers and smaller selective emitter regions  Multi-wire Module No material degradation, cleaner processes/environment Higher alignment accuracy, increased metallization costs (e.g. screens) Higher CTM losses, higher module manufacturing costs
  • 169. © Fraunhofer ISE, M.Hermle 2017 12 2010 2015 2020 2025 2030 18 20 22 24 26 28 30 Averagecellconversionefficiency[%] From Present to Future PERC – What is the Limit  Physical Limitations  Contact recombination and lateral current flow PERC ~ 20 % PERC Al-BSF ~ 23.5 %  Passivating Contacts
  • 170. © Fraunhofer ISE, M.Hermle 2017 13 From Present to Future Heterojunction Solar Cells  Lean process flow  Highly efficient carrier selective contacts  High Voc and low Tk  Parasitic absorption  Metallization temperature is limited from: D.Bätzner Silicon PV 2014 Texture TCO front Curing SP Ag VS i/p-a-Si i/n-a-Si TCO rear PVD Al rear Cleaning
  • 171. © Fraunhofer ISE, M.Hermle 2017 14 From Present to Future Passivating Contacts with Oxide and Polysilicon Tunnel oxide EC EF EV n-Si Base Polycrystalline Si(n)-Layer Post, IEEE Transactions on Electron Devices (1992) F. Feldmann et al., SOLMAT 120 (2014) U. Römer, et al. IEEE Journal of Photovoltaics (2015) D. Yan Solar Energy Materials and Solar Cells (2015) TOPCon Stucture
  • 172. © Fraunhofer ISE, M.Hermle 2017 15 From Present to Future TOPCon Record Cells with Top/Rear Contacts Material Area Voc Jsc FF η [mV] [mA/cm2] [%] [%] n-type Mono 4 cm² (da) 725 42.5 83.3 25.7* J0e,pass � 11-15 fA/cm² J0e,metal � 200 fA/cm² TOPCon: J0,rear � 7 fA/cm² n-base p++ * confirmed by Fraunhofer ISE Callab  World record efficiency of 25.7% for both side contacted solar cells A.Richter Silicon Solar Cells with Passivating Rear Contacts 7th Silicon PV, Freiburg, Germany, April 3, 2017
  • 173. © Fraunhofer ISE, M.Hermle 2017 16 From Present to Future TOPCon Record Cells with Top/Rear Contacts Material Area Voc Jsc FF η [mV] [mA/cm2] [%] [%] n-type Mono 4 cm² (da) 725 42.5 83.3 25.7* n-type Multi 4 cm² (ap) 673 40.8 79.7 21.9* * confirmed by Fraunhofer ISE Callab Photograph of the n-type HP mc solar cell  World record efficiency of 21.9% for a mc silicon solar cell J. Benick High-efficiency multicrystalline n-type silicon solar cells 7th Silicon PV, Freiburg, Germany, April 3, 2017
  • 174. © Fraunhofer ISE, M.Hermle 2017 17 From Present to Future TOPCon Record Cells with Top/Rear Contacts Material Area Voc Jsc FF η [mV] [mA/cm2] [%] [%] n-type Mono 4 cm² (da) 725 42.5 83.3 25.7* n-type Multi 4 cm² (ap) 673 40.8 79.7 21.9* n-type Mono 100 cm² (ap) 713 41.4 83.1 24.5* * confirmed by Fraunhofer ISE Callab  Process scalable on lager area F.Feldmann, Evaluation of TOPCon technology on large area solar cells EUPVSEC, Amsterdam, 2017
  • 175. © Fraunhofer ISE, M.Hermle 2017 18 2010 2015 2020 2025 2030 18 20 22 24 26 28 30 Averagecellconversionefficiency[%] From Present to Future Passivating Contacts – What is the limit  Physical Limitations  Intrinsic Auger recombination, parasitic absorption and transport losses  Back Junction Back Contact Passivating Contacts PERC ~ 20 % PERC ~ 23.5 % Al-BSF ~ 25.0 %
  • 176. © Fraunhofer ISE, M.Hermle 2017 19 From Present to Future Back Junction Back Contact with Passivating Contacts  Kaneka (Heterojunction) 26.6 % (180 cm² ,da)*  Sunpower (Passivating contacts) 25.2 % (153 cm2 ,ta) * NATURE ENERGY 2, 17032 (2017) | DOI: 10.1038/nenergy.2017.32
  • 177. © Fraunhofer ISE, M.Hermle 2017 20 From Present to Future Back Junction Back Contact with Passivating Contacts  Physical Limitations  Intrinsic Auger recombination, imperfect light trapping and transport losses  And now ? 2010 2015 2020 2025 2030 18 20 22 24 26 28 30 Averagecellconversionefficiency[%] Passivating Contacts PERC ~ 20 % PERC ~ 23.5 % Al-BSF ~ 25.0 % ~ 26.0 % Passivating Contacts BJBC
  • 178. © Fraunhofer ISE, M.Hermle 2017 21 Future What is the Limit of Silicon Solar Cells  Shockley, Queisser (1961) Limit for Si 33% (AM1.5)  Limitations by thermalization and transmission  Auger Limit 29.4 %1 400 600 800 1000 1200 1400 1600 1800 2000 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 Transmission loss Bandgap Usable power Thermalization loss Intensity[Wm-2 nm-1 ] Wavelength [nm] 1Richter, Hermle, Glunz, IEEE J. Photovolt. (2013)
  • 179. © Fraunhofer ISE, M.Hermle 2017 22 Future What is the Limit of Silicon Solar Cells  Shockley, Queisser (1961) Limit for Si 33% (AM1.5)  Limitations by thermalization and transmission  Auger Limit 29.4 %1 1Richter, Hermle, Glunz, IEEE J. Photovolt. (2013)  End of Silicon Solar Cell Technologies? 2010 2015 2020 2025 2030 18 20 22 24 26 28 30 Averagecellconversionefficiency[%] ~ 29 % Passivating Contacts ~ 25.0 % PERC ~ 20 % PERC ~ 23.5 % ~ 26.0 % Passivating Contacts BJBC Al-BSF
  • 180. © Fraunhofer ISE, M.Hermle 2017 23 Future Beyond the Single Junction-Limit  Light management  Up-conversion  Down-conversion  Tandem cells with silicon as bottom cell  Perovskite top cell  III/V top cell 400 600 800 1000 1200 1400 1600 1800 2000 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 AM1.5 1. Cell 2. Cell 3. Cell (Si) Intensity[Wm-2 nm-1 ] Wavelength [nm]
  • 181. © Fraunhofer ISE, M.Hermle 2017 24 Future Perovskite / Silicon Tandem Cells  Perovskite has a wide, tunable bandgap appropriate for a top cell  Solution processability allows potentially cheap processes  23.6 %1 achieved so far for monolithic 2 terminal devices 1K. Bush et al. Nature Energy 2, Article number: 17009 (2017)doi:10.1038/nenergy.2017.9
  • 182. © Fraunhofer ISE, M.Hermle 2017 25 Future III/V / Silicon Tandem Si (1.12 eV) GaAs (1.42 eV) GaInP (1.88 eV)  III/V solar cells have already shown excellent efficiencies  Deposition by direct epitaxial growth or wafer bonding
  • 183. © Fraunhofer ISE, M.Hermle 2017 26 Beyond the Limit 2-terminal GaInP/AlGaAs//Si >30% @1-Sun AM1.5g  Efficient utilization of spectrum  Efficiency = 31.3%  Near term potential above 35 % R.Cariou et al Monolithic III-V//Si Tandem Solar Cells with Efficiency > 30% Enabled by Wafer-Bonding 7th Silicon PV, Freiburg, Germany, April 3, 2017
  • 184. © Fraunhofer ISE, M.Hermle 2017 27 2010 2015 2020 2025 2030 18 20 22 24 26 28 30 Averagecellconversionefficiency[%] Beyond the Limit Silicon Based Tandem Cells  Silicon Solar Cell Technology has still a bright future Silicon based Tandem cells Passivating Contacts ~ 25.0 % PERC ~ 20 % PERC ~ 23.5 % ~ 26.0 % Passivating Contacts BJBC Al-BSF  R&D is very important to stay on the efficiency “learning curve”
  • 185. © Fraunhofer ISE, M.Hermle 2017 28 Conclusion  Silicon is it the working horse of Photovoltaic
  • 186. © Fraunhofer ISE, M.Hermle 2017 29 Conclusion  Silicon is it the working horse of Photovoltaic  Conversion efficiency is the key to further bring down the levelized costs of electricity and to survive competition.
  • 187. © Fraunhofer ISE, M.Hermle 2017 30 Conclusion  Silicon is it the working horse of Photovoltaic  Conversion efficiency is the key to further bring down the levelized costs of electricity and to survive competition.  New cell structures with high industrial potential are available
  • 188. © Fraunhofer ISE, M.Hermle 2017 31 Conclusion  Silicon is it the working horse of Photovoltaic  Conversion efficiency is the key to further bring down the levelized costs of electricity and to survive competition.  New cell structures with high industrial potential are available  New fascinating concepts for an old technology: Crystalline silicon solar cells 2.0
  • 189. © Fraunhofer ISE, M.Hermle 2017 32 Thank you for your attention! Fraunhofer Institute for Solar Energy Systems ISE martin.hermle@ise.fraunhofer.de
  • 190. Epitaxial Wafers: A game-changing technology on its way to mass production ETIP-PV Manufacturing Conference Brussels, May 19th 2017
  • 191. 2 NexWafe: producer of high-quality silicon wafers Confidential NexWafe will supply to solar cell manufacturers superior quality n-type mono-crystalline silicon wafers as a drop-in replacement for conventional wafers at competitive price
  • 192. 3 Firm footing, strongly backed Confidential Freiburg/Br. Founded in 2015 as a spin-off of Fraunhofer ISE Series A closed in March 2016 Currently expanding pilot production for EpiWafers
  • 193. 4 Agenda Confidential Epitaxial Wafers: A game-changing technology on its way to mass production Market needs EpiWafers – properties and advantages NexWafe’s path to mass production
  • 195. 6 Market needs Confidential Source:ITRPVEighthEdition2017 efficiency gain of up to 25%rel mono wafers of “high” and “highest” quality
  • 196. 7 The PV-industry needs disruptive approaches to cut cost Confidential Drivers for future cost reduction Module manufacturing cost Reducing wafer cost is key Minimized material consumptionHigh efficiency solar cells ?!
  • 197. 8 Standard wafer processing: low material usage, high cost Confidential High losses limit cost reduction potential severely 1 kg Si 0.4 kg wafer Chlorosilane Poly silicon Cz Ingot pulling Cropping Squaring Grinding Wire sawing Wafer 60% loss! Severe silicon losses - High energy consumption - Capital intensive High wafer cost
  • 198. 9 EpiWafers – smart and efficient value chain by kerfless wafering Confidential Reduced silicon consumption Dramatically less energy needed Significantly less CAPEX Very high cost cutting potential Chlorosilane Poly silicon Cz Ingot pulling Cropping Squaring Grinding Wire sawing Wafer High throughput in-line silicon deposition
  • 199. 10 EpiWafer Confidential Drop-in replacement of conventional wafers for high efficiency cells
  • 200. 11 re-usable Si seed wafer Epitaxially grown Si wafer Monocrystalline “EpiWafer” Detachment Kerfless Si wafer Epitaxy re-usable Si seed waferRelease layer re-usable Si seed wafer Kerfless EpiWafer process for mass production Idea: “Clone” a monocrystalline seed wafer Closed seed wafer loop and nearly no kerf allows for low production cost Wafer thickness: “standard” 180 µm or thinner – no problem to produce 80 µm thin wafers
  • 201. 12 Full-square wafer format: Higher solar cell and module power Better control of wafer parameters: Narrower module efficiency distribution Wafer thickness down to 80 µm: Disruptive cost reduction and efficiency increase In-situ growth of pn junction: Cost savings on solar cell production Optimizing customer value by specific product advantages Confidential
  • 202. 13 EpiWafer achievements Confidential Efficiencies > 20% and lifetimes in ms range proven C. Gemmel et al., Journal of Photovoltaics, 2016
  • 203. 14 Challenge “mass production” Confidential Quality can be perfect… …but how can we produce billions of good EpiWafers??
  • 204. 15 Mass production requires more than bulk lifetime! Very high throughput, modular scalable › 1000’s of wafers per hour per machine › 10.000’s of wafers per hour per factory High Yield > 95% (mechanical, electronic) High OEE > 80% (uptime, yield) Low production cost › Efficient BOM › Automation › Low CAPEX  Not achievable with batch or single-wafer processing Inline - the must-have for mass production Confidential Inline processing is a must-have to achieve low production cost
  • 205. 16 Out of the lab into production Confidential Mass production based on a mature inline process building on 20 years of R&D work at Fraunhofer ISE 2017 5 MW production 2018 EpiWafer factory R&D at Fraunhofer ISE Production 2012 ProConCVD 5 MW production line in operation 2H 2017 Start of mass production in 2018 https://renewables.seenews.com
  • 206. 17 Efficient and scalable 250 MW factory Confidential Two factory parts: › EpiWafer factory › Chemical plant for vent gas recycling
  • 207. 18 NexWafe’s EpiWafers – innovation, growth and competitiveness Confidential NexWafe brings solar wafer production back to Europe Most innovative, proprietary and patented PV technology fundamentally changing the process chain and the cost of the wafer industry We ensure long-term competitiveness in Europe by creating a scalable and highly profitable business We create jobs in R&D and manufacturing in Europe
  • 209. 20 Acknowledgements Confidential NexWafe acknowledges funding by German Federal Ministry of Economics and Foreign Affairs and EIT InnoEnergy
  • 210. Confidential Dr. Stefan Reber Stefan.Reber@nexwafe.com NexWafe GmbH Hans-Bunte-Str. 19 79108 Freiburg Germany Phone: +49 761 7661 186-11 www.nexwafe.com For more information, please contact:
  • 211. C3PV From Space Solar Cell to CPV Systems Gerhard Strobl, Werner Bensch, Stephan Mayer Bruxelles, 19th May 2017
  • 212. Agenda 1. AZUR SPACE Solar Power 2. Solar Cells for Satellites and Terrestrial CPV 3. C3PV - System and Business Model 4. Conclusion 2 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5) AZUR SPACE Solar Power GmbH
  • 213. 1 –AZUR SPACE Solar Power GmbH Company Overview 3
  • 214. AZUR SPACE Company History 4 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
  • 215. 1964 1974 1988 5 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5) First silicon space solar cell in Germany First multicrystallinesilicon solar cell for terrestrial application Fabrication of high efficiency silicon solar cells (18% AM0, 20% AM1.5) 2001 2008 2012 2014 2017 First European triple GaAs space solar cell First triple GaAs space solar cell with 30% efficiency Best EOL GaAs space solar cell on the market (patented) Terrestrial CPV solar cells with 44% (500x) C3PV system (partner programme) First generation: silicon photovoltaic – mono- and multicrystalline Third generation: III-V photovoltaic & technology AZUR SPACE Technical Milestones in PV
  • 216. AZUR (1968/69) Alphasat (2013) Hubble Telescope (1978/90) Venus Express (2005) Intelsat (1996/98) Rosetta Mission (2000) Galileo Sats (2012) Since 1964AZUR SPACE has powered 6 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5) more than 500 Satellites …
  • 217. 2 – Solar Cells for Satellites and Terrestrial CPV
  • 218. III/V Multijunction Solar Cells § Large wafer area (up to 150mm) § Material engineering forAs, P-based III-V semiconductors § More than 40 layers, 3 cells and 2 tunnel diodes etc. § Epitaxy on Ge Silicon η~20% (AM1.5) 8 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5) III/V triple junction η~ 35% (AM1.5) >44% (500x)
  • 219. Terrestrial CPV Solar Cells „From Space to Earth“ Space 3G30: Large cell area, Operation at 1x AM0, Radiation hardness Terrestrial CPV 3C44: Small cells (1,3x1,3mm2 bis 10x10mm2) Operation at 500-1000x AM1.5 Humidity protection 9 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5) EFA® Enhanced Fresnel Assembly
  • 220. Solar Cell Production Status at AZUR > AZUR‘s spacesolarcells (3G30) are the most radiation hard product in the marketand currently representourmain productline. > AZUR‘s terrestrialCPV solarcells (3C44)are in volume production. > AZUR currently has a production capacity of500 000 Wafers / year which corresponds to 500 MW (assuming CPV cellproductiononly). > On requestof a possible marketdemand,the production capacity can easily be expanded. 23.05.2017 10 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
  • 221. 3 – C3PV - System and Business Model
  • 222. C3PV System Interior View of the Module 30% Efficiency EFA® 3C44 Cell C3PV System 3.5kW, 10.8m2 Concept: 12 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
  • 223. • Equipped with mostefficientsolarcells on the marketwith 44% • Module efficiencyabove30% (STC) • More competive pricethan standard PV (for regions with high direct insolation) • Compact3.5kW system with 10.8m2 module area • High localcontent C3PV-System 13 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
  • 224. Hi-Tech in Europe 1. Fresnel Lenses 2. EFA® - „Enhanced Fresnel Assembly“ (solar cell, by-pass diode, secondary optics mounted on DCB ceramic) Low-Tech locally 1. Module and tracker production with regional creation of value by local partners 2. Know-how transfer 3. Tasks of local partners ð Production ð Marketing & Sales ð Installation ð Maintenance Hi-Tech in Europe, Low-Tech locally Supply of components from Europe 14 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
  • 225. C3PV Production Status at AZUR > EFA® (EnhancedFresnelAssembly) productionline – 50MW > Module pilot production and demo line (blueprintand training) - 20MW 15 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5)
  • 227. Conclusion 17 (c) AZUR SPACE Solar Power GmbH / AZUR DOCUMENT released for publication (level 1 of 5) > AZUR is world market leader in space solar cells (3G30, 4G32) and in terrestrial CPV solar cells (3C44). > AZUR wants to be a strong component supplier providing customers world-wide with solar cells (bare or assembled) as part of our core business. > As far as customers want to manufacture complete CPV systems (C3PV), AZUR can provide the know-how for local module and tracker productions within the framework of its partner programme. > CPV technology still has a significant cost reduction potential by future higher quantities in mass production and improved solar cell efficiency up to 50% (corresponding to a module efficiency above 35%).
  • 228. Thank you for your attention ! Co-funded by the European Union
  • 229. Technology Game Changers PV Manufacturing in Europe PV MANUFACTURING IN EUROPE CONFERENCE (ETIP-PV) Brussels, May 19th 2017 Javier Sanz, CTO Renewable Energies
  • 230. www.innoenergy.com 2INNOENERGY Innovation Projects Education InnoEnergy Business Creation 250Project partners across Europe 77Patents filed 78Products and services supported 3Manufacturing facilities constructed 147Million euros of InnoEnergy investment 1.2Billion euros in project costs 3Billion euros in forecasted sales 162Early start-ups supported 80Companies created 33Million euros of external investment raised 1,884Business ideas captured 500Gamechangers from the InnoEnergy's Master’s School 11,200Applicants to InnoEnergy's Master’s School 93% Graduates who find a job within six months of graduating 15% Average annual salary earnings over graduates of similar programmes 140PhD students supported 35PhD graduates 8MOOCs
  • 231. www.innoenergy.com 3INNOENERGY Making connections: the power of the network 6 co-location centres 26 shareholders 250 additional partners Activities in 17 countries
  • 232. www.innoenergy.com 4EU CONTEXT Winter package Re-industrialization of Europe as the Goal: • Create 900.000 new jobs • Mobilize 177 B€ of investments annually • Increment the EU GDP by 1% up to 2030 By 2030: • Half the power produced must be renewable • Emissions to be reduced by 40%
  • 233. www.innoenergy.com 5 TECHNOLOGY MARKET SHARE Source IHS pC-Si mC-Si CdTe CIGS a-Si PV KEY TECHNOLOGIES * Crystalline Silicon dominates bulk market applications * Large players in the Chemical / Raw Material industry * Thin Film the “game changer” to come 0 50000 100000 150000 GLC Poly Energy (China) OCI + Tokuyama (South Korea) Wacker Chemie (Germany) Hemlock (USA) Xinte Energy (Ghina) REC (Norway) Daqo (China) China Silicon (China) SunEdison (USA) Largest Polysilicon Producers Estimated data end 2016 – Source IHS
  • 234. www.innoenergy.com PV Value Chain Innovation Assessment DELPHOS: INNOENERGY KEY TOOL FOR ASSESSING OPPORTUNITIES 6 Link: https://delphos.innoenergy.com/welcome Framework:  Focus in Crystalline Si and Thin Film  Other emerging technologies to be assessed by other means  Timeframe: 2014-2030 Innovations affecting:  PV Plant modules  PV Plant Inverters  BoS Structures  Bos Electrical  Development, Installation and Construction  Operation, Maintenance and Service Impact analysis on:  Cost  Gross AEP
  • 235. www.innoenergy.com 7LCOE METHODOLOGY TO DRIVE PV MANUFACTURING INNOVATION How the innovations impact the LCOE How the revised parameters affect LCOE +
  • 236. www.innoenergy.com 8INNOVATIONS IN c-Si PV CELL MANUFACTURING TOKYO ©Nalilord, 2011. CC 3.0
  • 237. www.innoenergy.com 9INNOVATIONS IN c-Si PV MODULE MANUFACTURING TOKYO ©Nalilord, 2011. CC 3.0
  • 238. www.innoenergy.com 10INNOVATIONS IN THIN FILM PV CELL & MODULE MANUFACTURING TOKYO ©Nalilord, 2011. CC 3.0
  • 239. www.innoenergy.com 11INNOVATIONS IN INVERTER MANUFACTURING TOKYO ©Nalilord, 2011. CC 3.0
  • 240. www.innoenergy.com 12INNOVATIONS IN c-Si and TF LEADING MANUFACTURING OPPORTUNITIES
  • 241. www.innoenergy.com 13IS IT POSSIBLE FOR PV TO BE THE ULTIMATE GAME CHANGER? 0 €/MWh 50 €/MWh 100 €/MWh 150 €/MWh 200 €/MWh 250 €/MWh Conv c-Si Ground HighEff c-Si Ground TF Ground Conv c-Si Roof HighEff c-Si Roof TF Roof '15 '20 '30 '15 Household grid price Eurostat '15 Avg. Platts PEP
  • 242. www.innoenergy.com 14INNOENERGY PROJECTS AND VENTURES POWCELL FASCOM Epicomm EnThiPV EFFIC BIPV-Insight Innovation Projects & Commercializing Entities Ventures http://beonenergy.co m/ http://www.compactsolar.nl http://www.ecoligo.comhttp://endef.comhttp://www.epcsolaire.fr/http://www.gramma-gam.com/http://www.helioslite.com http://www.nnergix.com http://www.nanotechnologysolar.comhttp://www.rvesol.com/http://www.solangel-energy.comhttp://www.solarenergybooster.nlhttp://www.solardynamik.eu http://www.solarisoffgrid.com https://www.solelia.se/en/ http://www.steady-sun.comhttp://www.swedishalgaefactory.comhttp://www.tandemsun.com/http://textilenergy.com/
  • 243. www.innoenergy.com InnoEnergy is supported by the EIT, a body of the European Union Javier Sanz – CTO Renewable Energies javier.sanz@innoenergy.com +34 935 572 342
  • 244. 3SUN: Innovative Advanced Technology Factory for PV Module R(e)volution A. Canino 3SUN May 19°, 2017
  • 245. Outline 2 • EGP positioning and key figures • Modules cost reduction • Enel Green Power Core Business • Business model • 3SUN Strategic Decision in 2015 • Innovative and Reliable Technology • Industry 4.0
  • 246. EGP positioning and key figures 3 Key figures Capacity1 (GW) Production (TWh) Key financials (€bn) EBITDA Opex Maintenance capex Growth capex1 Old perimeter 10.9 Old perimeter 37.4 2.0 0.8 0.2 2.7 24.8 Large hydro 55.0 2.2 Large hydro 0.6 0.2 0.1Countries of interestCountries of presence Net installed capacity1 (GW) 6.4 1.2 2.5 0.8 0.1 24.8 2016 2016 35.7 92.4 4.2 1.4 0.4 2.8 1. Old perimeter capacity and growth capex not including USA projects managed through BSO model (Build Sell and Operate) Geo Hydro Wind Solar Biomass Large hydro
  • 247. The outlook for renewables 4 Decoupling between installations and investments Solar costs down 90% since 2009 Performance improvement coupled with repowering opportunity Cost of lithium-ion cells have plunged from $1,000/kWh in 2007 to $300/kWh now Commercial, financial and risk management skills remain key factors to win in a fast changing market Pervasive and unstoppable. Leading the change is key to support marginality Storage Investments Wind Private sector Solar Innovation
  • 248. Costs ITRPV 2017 5 Dramatic price drop during 2nd half of 2016 à Market driven à Poly-Si share increased à High pressure on manufacturers01/2011 à 01/2016 ~64% 01/2016 à 01/2017 ~36%
  • 249. Global Solar Demand in 2017 IHS 2017 • 79 GW of global installations with upside potential of 85 GW. • More than 90% is c-Si or mc-Si • China maintains its position as the largest end market*. • Lower system costs support demand growth in new regions and emerging markets 6 2017 (*) Finalglobal demand numbers willbe heavily influenced by policy evolution in China in the second half of the year