1. INDUSTRIAL TRAINING
PRESENTATION
MOHD SYAHMI BIN NURUDDIN
56267108111
BNS 0801A3 [JAN – 2008]

2. - INTRA
• OBJECTIVE
– DEVELOP
• AUTONOMY
• RESPONSIBILITY
• CREATIVITY

3. - COMPANY
• LLOYD’S REGISTER OF SHIPPING
[MALAYSIA] BERHAD.
• BANDAR SERI ALAM, MASAI, JOHOR.
• PASIR GUDANG OFFICE.

4. - CLASSIFICATION SOCIETIES
• World trade was almost entirely
dependent on shipping
• Financing the shipping business
• To reduce the frequency of shipwrecks
• In 1760, Lloyd’s Register was set up to:
– establish safety criteria
– conducting regular inspections, and ship
classification according to these criteria

5. - LLOYD’S REGISTER
• First Register of Ships in 1764
• Opened several offices overseas in North
America, Europe and Asia
• Expertise extends beyond the shipping
sector
– management systems
– oil and gas
– asset verification
– rail

6. - LLOYD’S REGISTER
MARINE SERVICE

7. - MARINE SERVICE
• Classification
• Statutory services
• Consultancy services

8. - PROJECT
INVOLVED

9. - PROJECT INVOLVED
• MT. KAMPOS [Product Oil Tanker]
• SS. HYUNDAI AQUAPIA [LNG Carrier]
• MV. MAERSK SEMAKAU [Container Ship]
• MV. MAERSK KWANGYANG [Container Ship]
• MT. SOUTHERNPEC 3 [Chemical Tanker]
• MT. STRESA [ Crude Oil Tanker]
• MT. RONCADOR [VLCC - Crude Oil Tanker]
• MV. SAFMARINE CONTONOU [Container Ship]
• MT. TITAN GEMINI [VLCC - Crude Oil Tanker]
• MT. NEW AMBITION [Crude Oil Tanker]
• MT. KENSINGTON [VLCC - Crude Oil Tanker]
• MT. STOLT ACACIA [Chemical Tanker]
• MV. YURIY OSTROVSKIY [Container Ship]
• MT. OVERSEAS POLYS [Crude Oil Tanker]
• MT. SUNLIGHT VENTURE [Crude Oil Tanker]
• MT. TITAN MERCURY [VLCC – Crude Oil Tanker]
• MV. SANYA [Container Ship]
• MV. BUNGA PELANGI DUA [Container Ship]

10. - WORK INVOLVED
• Annual Survey
• Intermediate Survey
• Docking Survey
• Special Survey
• Extension Survey
• Re-activation Survey
• Hull Damage Survey
• Hull Bottom Survey
• ISM Audit – International Safety Management Code
• ISPS Audit – International Ship and Port Security Code
• Management Changing
• Flag State Changing
• Ship Modification Verification
• VDR System Verification – Voyage Data Recorder
• Loading Capacity Plan & Stability Information Amendment
Verification

11. - SURVEY CYCLE
• Compliance with the class rules and regulations
must be maintained if the ship’s class status is
not to be adversely affected. This is fundamental
condition of classification.
• To ensure a ship meets these requirements, a
number of class surveys – varying in scope of
examination – are carried out over a period of
five years. These surveys are known as the class
‘periodical surveys’.

12. - HULL SURVEY CYCLE

13. -ONBOARD VESSEL

14. -ONBOARD VESSEL LOGBOOK
Date of visit Control No. Ship Class
9 July 09 – 21 July 09 PAG 0930080
Ship’s Name/ Work Title/ Project Ship’s Type
MT. KAMPOS Crude Oil Tanker
Location
MMHE Dry Dock No.2
Surveyor In Charge
1. Senior Surveyor Mr. Kaswadi Bin Yusuf
2. Surveyor Mr. Domnic Alexander Joseph
3. Mohd Syahmi Bin Nuruddin – Trainee

15. - TASK / RESPONSIBILITY
• Annual Survey
– Machinery Survey
– Hull Survey
– Statutory Survey
– ISM Code [Safety Management Certificate]
• Witness for System Testing
– Oil Mist Leakage [Main Diesel Engine]
– Remote Close Sea Chest
– Oil Water Separator
– Water Tight Door
– Bilge Pump
– Diesel Generator Leakage
– Oil Mist Generator
– Fire Alarm Sensor
– Emergency Compressor
– Boiler Safety Valve
– Emergency Steering Gear
– Emergency Generator Auto start

16. - TASK / RESPONSIBILITY
• Inspection & Survey
– Bridge Navigation System and Equipment
– Anchor windlass
– Cargo tank
– Water Ballast Tank
– Deck Inspection
– Life Saving Appliance
– Fire Saving Appliance
– Engine Room

17. Figure 1: MT KAMPOS inside dry-dock No.2

18. -ONBOARD VESSEL LOGBOOK
Date of visit Control No. Ship Class
12 August 2009 PAG 0930097
Ship’s Name/ Work Title/ Project Ship’s Type
MT. RONCADOR Crude Oil Tanker
Location
Johore Shoal Buoy Anchorage
Surveyor In Charge
1. Senior Surveyor Mr. Khor Boon Seah
2. Mohd Syahmi Bin Nuruddin – Trainee

19. - TASK / RESPONSIBILITY
• ISM Audit – International Safety Management Code
– Crew member list
• 18 persons
• Two nationality – Pakistanis and Indian
– Review previous report by ClassNK
– Certificate of registry expired on 28/08/2009 – Issued by Flag
State
– Cargo Ship Safety Construction – SAFCON Certificate
– International Oil Pollution Prevention Certificate
– International Air Pollution Prevention Certificate
– International Load Line Certificate
– Cargo Ship Safety Equipment Certificate
– Minimum Safe Manning Certificate
– ISM declaration
– Review Internal Audit Documentation
– V-Ship management System – Non Conformity Report [NCR]

20. - TASK / RESPONSIBILITY
– Safety Management System [SMS]
• HSE Committee meeting
• Schedule of drill
• Ship Safety & Training Record Book
• ISF – Personal and Service Record Book
• Master and Chief Engineer Handling Over Form
• Record of Inspection Logbook
– STCW – Standard of Training Certification & Watch keeping for
Seafarers
• Master, Chief Mate, Chief Eng., Fifth Eng., A/B, Bosun & Oiler
– Alcohol & Drug Test Record
– SOPEP Plan
– Medical [medicines]
– Permit – Hot Work Permit, Entry Enclosed Space
– Calibration Record
– Ballast Tank Inspection record
– Certificate of Safety Management System

21. - TASK / RESPONSIBILITY
• ISPS Audit – International Ship & Port Security Code
– SSPA – Ship Security Plan Approved
– Review of SSP
– SSA – Ship Security Assessment
– CSR – Continuous Synopsis Record
– Security Drill Record
– International Ship Security Certificate
– Asking for latest DOC – Document of Compliance
– Interview session with Master, Chief Mate, Chief Eng., Fifth
Eng., A/B, Bosun & Oiler
• Inspection & Survey
– Accommodation Light on deck and bridge, Crane hook, Life
buoy, Life Boat, Rescue Boat, Dust bin content.

22. Figure 2: MT RONCADOR Lay up at Johor Anchorage

23. Figure 3: Senior Surveyor checking the documents and certificate

24. Figure 4: Survey equipment on Forecastle deck

25. Figure 5: Check the garbage content in pantry area

26. Figure 6: Interview with 2nd Officer about Chart Correction

27. -ONBOARD VESSEL LOGBOOK
Date of visit Control No. Ship Class
16 October 2009 PAG 0930125
Ship’s Name/ Work Title/ Project Ship’s Type
MV. BUNGA PELANGI DUA Container Ship
Location
Johor Shoal Buoy Anchorage
Surveyor In Charge
1. Senior Surveyor Mr. Kaswadi Yusuf
2. Surveyor Mr. Domnic Alexander Joseph
3. Surveyor Mr. Teoh Eng Lee
4. Mohd Syahmi Bin Nuruddin – Trainee

28. - TASK / RESPONSIBILITY
• Annual Survey
– MARPOL Annex 1 – Prevention of Pollution by Oil
– Load Line
• Ventilation Pipe on deck
• Emergency fire pump
• Cargo Hatch Cover
• Stagger Test
– Stagger test is a test where inspection and survey will carry
out inside the water ballast tank.
– There have two [2] inspection where once is examination
means the inspection will doing fully detailed and once is test
means general checking condition

29. Figure 7: MV BUNGA PELANGI DUA Lay up at Johor Anchorage

30. Figure 8: Watertight door test

31. Figure 9: Checking the FO fuel pump on cylinder head

32. Figure 10: Hatch Cover inspection

33. Figure 11: Damage hole found on Hatch Cover

34. Figure 12: Emergency fire pump test for cargo hole

35. - LLOYD’S REGISTER
TECHNICAL SERVICE

36. - LR TECHNICAL SERVICE
• Mechanical Test, Analysis and
Inspection
– Tensile test
– Bend test
– Impact Charpy test [V-Notch]
– Breniel Hardness test
– Positive Material Identification [PMI]
– Breaking Load test for wire rope
– Macro Etch examination

37. - LR TECHNICALSERVICE
- LR TECHNICAL SERVICE
• Non-Destructive Testing inspection
– Liquid Dye Penetrant
– Dye Penetrant Inspection
– Magnetic Particles Inspection
– Radiography Inspection [film reviewed]
– Visual Inspections

38. - LR TECHNICALSERVICE
- LR TECHNICAL SERVICE
• Others Survey and Inspection
– Material identification
– Witnessing and verifying the welding process
– Witnessing and verifying Welder Qualification Test
– Witnessing and verifying Welding Procedure
Qualification Test
– Witnessing and verifying the Breaking Load Test for
lifting wire rope
– Product approval by Lloyd’s Register Stamping
– Design appraisal

39. - Material Identification
Figure 1: Review the material identification

40. Figure 2: Checking the product number on material whether it same in the drawing

41. - Product Stamping Approval
Figure 3: Stamping with LR mark and surveyor’s name

42. - Mechanical Test [ impact ]
Figure 4: Cooled down the sample for 10 minute using
dry ice for reach -46 Celsius

43. - Mechanical Test [ bend ]
Figure 5: Fracture test (bending)

44. - Mechanical Test [ macro ]
Figure 6: Polishing for Macro Test
Figure 7: After polish

45. - Welder Qualification Test
Figure 8: Welding process by 6G position (45o angles)

46. - Boiler Hydro Test
Figure 9: Hydro Test on boiler with pressure at 622.5 psi

47. - Non-Destructive Test [ x-ray]
Figure 10: Radiography film review by LR Surveyor

48. - Non-Destructive Test [ MPI ]
Figure 11: MPI on tail shaft taper

49. - END