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Dept. of ME, JSSATE, Bengaluru 1
―I never think of the future — it comes
soon enough.‖
— Albert Einstein
Module – 2:
• Forecasting:
• Steps in forecasting process, approaches to
forecasting, forecasts based on judgment
and opinion, analysis of time series data,
accuracy and control of forecasts, choosing
a forecasting technique, elements of a
good forecast.
(8 hours)
2Dept. of ME, JSSATE, Bengaluru
Module Outcome:
At the end of this module, you will be able to:
CO# Course Outcome
Bloom’s
Level
2
Examine various approaches for forecasting the sales
demand for an organization.
4
3Dept. of ME, JSSATE, Bengaluru
Forecasting
Learning Objectives:
After completing this module, you should be able to:
• List the elements of a good forecast.
• Outline the steps in the forecasting process.
• Describe qualitative forecasting techniques.
• Prepare forecasts using quantitative techniques.
• Compute forecast errors and comment on them.
4Dept. of ME, JSSATE, Bengaluru
• Forecast is a prediction of what will occur in the future.
• Meteorologists forecast the weather, sportscasters and
gamblers predict the winners of football games, and
companies attempt to predict how much of their product will
be sold in the future.
• A forecast of product demand is the basis for most important
planning decisions.
• Planning decisions regarding scheduling, inventory,
production, facility layout and design, workforce, distribution,
purchasing, and so on, are functions of customer demand.
• Long-range, strategic plans by top management are based on
forecasts of the type of products consumers will demand in
the future and the size and location of product markets.
Forecasting - Introduction
5
Dept. of ME, JSSATE, Bengaluru
• The forecast should be accurate, and the degree of
accuracy should be stated.
• The forecast should be reliable; it should work
consistently.
• The forecast should be expressed in meaningful
units.
• The forecast should be in writing.
• The forecasting technique should be simple to
understand and use.
• The forecast should be cost-effective. The benefits
should outweigh the costs.
• The forecast should be timely.
Forecasting Elements
Source: OM by W J Stevenson, 2018
6
Dept. of ME, JSSATE, Bengaluru
• Accounting: New product/process cost estimates, profit
projections, cash management.
• Finance: Equipment/equipment replacement needs, timing
and amount of funding/borrowing needs.
• Human resources: Hiring activities, including recruitment,
interviewing, and training; layoff planning, including
outplacement counseling.
• Marketing: Pricing and promotion, e-business strategies,
global competition strategies.
• Operations: Schedules, capacity planning, work assignments
and workloads, inventory planning, make-or-buy decisions,
outsourcing, project management.
• Product/service design: Revision of current features, design
of new products or services.
Uses of Forecasts
Source: OM by W J Stevenson, 2018
7
Dept. of ME, JSSATE, Bengaluru
• Determine the purpose / use of the forecast.
• Establish the time horizon of the forecast.
• Obtain, clean, and analyze appropriate data
• Select the forecasting technique / model(s).
• Make the forecast.
• Implement results and Monitor forecasts errors to
adjust when needed.
Steps in Forecasting
Source: OM by W J Stevenson, 2018
8
Dept. of ME, JSSATE, Bengaluru
• Determine the purpose / use of the forecast.
• The level of detail required in the forecast (what is
needed? when will it be needed?; how will it be
used?)
• The amount of resources (personnel, computer time,
money) that can be justified, and the level of
accuracy necessary.
Steps in Forecasting
Source: OM by W J Stevenson, 2018
9
Dept. of ME, JSSATE, Bengaluru
• Establish the time horizon of the forecast.
• It is the length of time in the future for which the
forecast is to be prepared.
• The forecast must indicate a time interval.
• Accuracy of forecast decreases as the time horizon
increases.
• Walmart basically forecasts taking a quarter-time period for
forecasting its revenues and other expenditures such as cost of
goods sold, purchase expenditure, promotional expenditure, etc.
Steps in Forecasting
Source: OM by W J Stevenson, 2018
10
Dept. of ME, JSSATE, Bengaluru
• Forecasting time horizons.
• Short-range (to mid-range) forecasts are typically for daily,
weekly, or monthly sales demand for up to approximately two
years into the future, depending on the company and the type of
industry. They are primarily used to determine production and
delivery schedules and to establish inventory levels.
• E.g., HP’s printers/month upto 12 – 18 months in future
• A long-range forecast: is usually for a period longer than two years
into the future. A long-range forecast is normally used for strategic
planning—to establish long-term goals, plan new products for
changing markets, enter new markets, develop new facilities,
develop technology, design the supply chain, and implement
strategic programs.
• E.g., Fiat (Italian automaker): strategic plans for new and
continuing products go 10 years into the future.
Steps in Forecasting
Source: OM by W J Stevenson, 2018
11
Dept. of ME, JSSATE, Bengaluru
• Obtain, clean, and analyze appropriate data
• Statistical data and Accumulated expertise who
collect the data.
• The data may need to be “cleaned” to get rid of
outliers and obviously incorrect data before analysis.
• Obtaining the data can involve significant effort.
Steps in Forecasting
Source: OM by W J Stevenson, 2018
12
Dept. of ME, JSSATE, Bengaluru
• Select the forecasting technique / model(s).
• Qualitative and Quantitative
• Make the forecast
• Implement results and Monitor forecasts errors to
adjust when needed.
Steps in Forecasting
Source: OM by W J Stevenson, 2018
13
Dept. of ME, JSSATE, Bengaluru
• Based on judgments,
opinions, intuition, emotions,
or personal experiences. They
do not rely on any rigorous
mathematical computations.
• Based on mathematical
(quantitative) models, and are
objective in nature. They rely
heavily on mathematical
computations.
Forecasting Methods (Approaches)
Qualitative
or
Subjective Forecasting
Methods
Quantitative
or
Objective Forecasting
Methods
14
Dept. of ME, JSSATE, Bengaluru
Forecasting Methods
The best-guess estimates
of a company's
executives. Each
executive submits an
estimate of the company's
sales, which are then
averaged to form the
overall sales forecast.
Information related to
the market that cannot
be collected from the
company's internal
records or the
externally published
sources of data.
15
Dept. of ME, JSSATE, Bengaluru
Forecasting Methods
Delphi Method
16
Dept. of ME, JSSATE, Bengaluru
Forecasting Methods
Sequence of observations taken
at regular intervals (e.g., hourly,
daily, weekly, monthly, quarterly,
annually).
Regression (or causal) forecasting methods
attempt to develop a mathematical
relationship (in the form of a regression
model) between demand and factors that
cause it to behave the way it does.
17
Dept. of ME, JSSATE, Bengaluru
• Trend: refers to a long-term upward or downward movement in
the data. Population shifts, changing incomes, and cultural
changes often account for such movements.
• Seasonality: refers to short-term, fairly regular variations
generally related to factors such as the calendar or time of day.
Restaurants, supermarkets, and theaters experience weekly and
even daily “seasonal” variations.
• Cycles are wavelike variations of more than one year’s duration.
These are often related to a variety of economic, political, and
even agricultural conditions.
• Irregular variations are due to unusual circumstances such as
severe weather conditions, strikes, or a major change in a
product or service.
• Random variations are residual variations that remain after all
other behaviors have been accounted for.
Components of Time Series – Demand Behavior
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Dept. of ME, JSSATE, Bengaluru
Components of Time-series – Demand Behavior
Trend
Seasonal
Cyclical
Trend with seasonal pattern
Source: OM by Russel & Taylor
19
Dept. of ME, JSSATE, Bengaluru
Time Series Methods (Models)
Method (Method) Description
Naïve Uses last period’s actual demand value as a forecast
Simple Average Uses an average of all past data as a forecast
Simple Moving Average Uses an average of a specified number of the most
recent observations, with each observation
receiving the same emphasis (weight)
Weighted Moving
Average
Uses an average of a specified number of the most
recent observations, with each observation
receiving a different emphasis (weight)
Exponential Smoothing A weighted average procedure with weights
declining exponentially as data become older
Trend Projection
(Causal method)
Technique that uses the least squares method to fit
a straight line to the data
Seasonal Indexes A mechanism for adjusting the forecast to
accommodate any seasonal patterns inherent in the
data
20
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft
1 310 --
2 345 310
3 325 345
4 398 325
5 450 398
6 465 450
7 465
Naïve Method
One weakness of the naive method is that the forecast just traces
the actual data, with a lag of one period; it does not smooth at all.
tA1tF
21
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft
1 38 42 (assumpn.)
2 44 38
3 43 41.00
4 39 41.66
5 48 41.00
6 52 42.40
7 44.00
Simple Average n/AF t1t 
22
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft
1 310 --
2 365
3 395 337.50
4 415 356.66
5 450 371.25
6 465 387.00
7 400.00
Simple Average
23
Dept. of ME, JSSATE, Bengaluru
Simple Moving Average
• This method uses an average of a specified number of the most
recent observations (actual demand data), with each observation
receiving the same emphasis (weight).
• The moving average forecast can be computed using the following
equation:
24
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft (2 yr MA)
1 42 --
2 40 --
3 43
4 40
5 41
6 38
7
Simple Moving Average
25
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft (2 yr MA)
1 310 300 (assumpn)
2 365 310 (naïve)
3 395 337.500
4 415 380.00
5 450 405.00
6 465 432.50
7 457.50
Simple Moving Average
26
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft
(3 yr MA)
1 310 300 (assumpn)
2 365 310 (naïve)
3 395 365 (naïve)
4 415 356.66
5 450 391.66
6 465 420.00
7 433.33
Simple Moving Average
27
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft (3 yr WMA)
1 310 (0.2) 300 (aasumpn)
2 365 (0.3) 310 (naïve)
3 395 (0.5) 365 (naïve)
4 415 369.00
5 450 399.00
6 465 428.50
7 450.50
Weighted Moving Average
The forecast for next period (period t+1) will be equal to a
weighted average of a specified number of the most recent
observations. Weights to be used: 0.5, 0.3, 0.2
 tt1t ACF Ct - Weight for a period; All weights must add to 100% or 1.00
28
Dept. of ME, JSSATE, Bengaluru
Weighted Moving Average
The forecast for next period (period t+1) will be equal to a
weighted average of a specified number of the most recent
observations. Weights to be used: 0.5, 0.3, 0.2
Sample Calculations:
Forecast for 4th year = {(D3*0.5) + (D2*0.3) + (D1*0.2)} /
(0.5+0.3+0.2)
= (395*0.5 + 365*0.3 + 310*0.2)/1 = 369
Forecast for 5th year = {(D4*0.5) + (D3*0.3) + (D2*0.2)} /
(0.5+0.3+0.2)
= (415*0.5 + 395*0.3 + 365*0.2)/1 = 399
29
Dept. of ME, JSSATE, Bengaluru
Year Actual Demand, Dt Forecast, Ft (4 yr WMA)
1 510 500 (assumpn.)
2 565 510 (naïve)
3 590 565 (naïve)
4 620 590 (naïve)
5 662
6 694
7 707 659.2
8 685.4
Weighted Moving Average
Weights to be used: 0.4, 0.3, 0.2, 0.1
Dept. of ME, JSSATE, Bengaluru 30
The forecast for next period (period t+1) will be equal to a
weighted average of a specified number of the most recent
observations. Weights to be used: 0.4, 0.3, 0.2, 0.1
Sample Calculations:
Forecast for 5th year = {(D4*0.4) + (D3*0.3) + (D2*0.2) +
(D1*0.1)} / (0.4+0.3+0.2+0.1)
= (620*0.4 + 590*0.3 + 565*0.2 + 510*0.1)/1 = 589
Forecast for 6th year = {(D5*0.4) + (D4*0.3) + (D3*0.2) +
(D2*0.1)} / (0.4+0.3+0.2+0.1)
= (662*0.4 + 620*0.3 + 590*0.2 + 565*0.1)/1 = 625.3
Weighted Moving Average
31
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
  tt1t Fα1αDF 
Where, Ft+1 – Forecast for the period t+1 (required forecast)
Ft - Last period’s forecast
Dt - Last periods actual sales or demand value
 - smoothing coefficient or constant (between 0 and
1.0), reflects the weight given to the most recent
demand data.
If no last period forecast is available, average the last few periods
or use naive method.
An averaging method that weights the most recent data more
strongly.
As such, the forecast will react more to recent changes in demand.
Virtually, all forecasting computer software packages include
modules for exponential smoothing.
32
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
Problem 1: A firm uses simple exponential smoothing with to
forecast demand. The forecast for the week of January 1 was
500 units whereas the actual demand turned out to be 450
units. Calculate the demand forecast for the week of January
8.
Given: Forecast for 1st January, F1 = 500 units
Actual demand for 1st January, D1 = 450 units;  = 0.4
Forecast for 8th January, F2 = D1 + (1- ) F1
= 0.4 * 450 + (1-0.4) * 500 = 480 units
33
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
Month Actual
Demand, Dt
Forecast Month Actual
Demand, Dt
Forecast
1 37 7 43
2 40 8 47
3 41 9 56
4 37 10 52
5 45 11 55
6 50 12 54
Problem 2: A company has accumulated the demand data for the
past 12 months as shown in the table below. Compute the forecast
from 2nd to 13th month using exponential smoothing method. Use
smoothing constants  equal to 0.30 and 0.50. Consider the first
month forecast as 37 units.
Source: OM by Russel & Taylor
Dept. of ME, JSSATE, Bengaluru 34
Sample Calculations:
Given: Forecast for 1st year, F1 = 37 units (assumption)
Actual demand for 1st year, D1 = 37 units;  = 0.3
Forecast for 2nd month, F2 = D1 + (1- ) F1
= 0.3 * 37 + (1-0.3) * 37 = 37 units
Forecast for 3rd month, F3 = D2 + (1- ) F2
= 0.3*40 + (1-0.3)*37 = 37.9 units
Forecast for 4th month, F4 = D3 + (1- ) F3
= 0.3*41 + (1-0.3)*37.9 = 38.83 units
Exponential Smoothing
Similarcomputationswith=0.5
Dept. of ME, JSSATE, Bengaluru 35
Source: OM by Russel & Taylor
36
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
Month Actual Demand, Dt Forecast
1 310 300 (given)
2 365
3 395
4 415
5 450
6 465
7
Problem 3: A company has accumulated the demand data for the
past 6 months as shown in the table below. Compute the forecast
from 2nd to 7th month using exponential smoothing method. Use
smoothing constant,  equal to 0.10 Consider the first month
forecast as 300 units.
Dept. of ME, JSSATE, Bengaluru 37
Sample Calculations:
Given: Forecast for 1st year, F1 = 300 units.
Actual demand for 1st year, D1 = 310 units;  = 0.1
Forecast for 2nd month, F2 = D1 + (1- ) F1
= 0.1 * 310 + (1-0.1) * 300 = 301 units
Forecast for 3rd month, F3 = D2 + (1- ) F2
= 0.1*365 + (1-0.1)*301 = 307.4 units
Forecast for 4th month, F4 = D3 + (1- ) F3
= 0.1*395 + (1-0.3)*307.4 = 316.16 units
Exponential Smoothing
38
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
Month Actual Demand, Dt Forecast
1 13
2 17
3 19
4 23
5 24
Problem 4: The demand for a product in each of the last five
months is shown below. Apply exponential smoothing with a
smoothing constant of 0.9 to generate a forecast for demand
in month 6.
Dept. of ME, JSSATE, Bengaluru 39
Sample Calculations:
Given: Forecast for 1st year, F1 = 13 units (assumed)
Actual demand for 1st year, D1 = 13 units;  = 0.9
Forecast for 2nd month, F2 = D1 + (1- ) F1
= 0.9 * 13 + (1-0.9) * 13 = 13 units
Forecast for 3rd month, F3 = D2 + (1- ) F2
= 0.9*17 + (1-0.9)*13 = 13.4 units
Forecast for 4th month, F4 = D3 + (1- ) F3
= 0.9*19 + (1-0.9)*13.4 = 13.96 units
Exponential Smoothing
40
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
Problem 5: The demand for a product in each of the last five
months is shown below. Apply exponential smoothing with
smoothing constants of 0.2 & 0.8 to generate a forecast for
demand in month 6.
Month Actual Forecasted
Jan 1,325
1,370
(given)
Feb 1,353 1,361
Mar 1,305 1,359
Apr 1,275 1,349
May 1,210 1,334
Jun -- 1,309
 = 0.2
41
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing
Problem 5: The demand for a product in each of the last five
months is shown below. Apply exponential smoothing with
smoothing constants of 0.2 & 0.8 to generate a forecast for
demand in month 6.
 = 0.8Month Actual Forecast
Jan 1,325
1,370
(given)
Feb 1,353 1,334
Mar 1,305 1,349
Apr 1,275 1,314
May 1,210 1,283
Jun ? 1,225
42
Dept. of ME, JSSATE, Bengaluru
Exponential Smoothing – Effect of 
1200
1220
1240
1260
1280
1300
1320
1340
1360
1380
0 1 2 3 4 5 6 7
Actual
a = 0.2
a = 0.8
• What will happen to a moving average or exponential
smoothing model when there is a trend in the data?
• Exponential smoothing forecast with an adjustment
for the trend (added or subtracted).
Dept. of ME, JSSATE, Bengaluru 43
Trend Adjusted Exponential Smoothing
Sales
Month
Actual
Data
Forecast
Regular exponential
smoothing will always
lag behind the trend.
• Trend Adjusted Exponential Smoothing Forecast is given by
• Where, T = an exponentially smoothed trend factor. It is a
forecast model for trend.
• Where, Tt = the current period’s trend factor.
•  = a smoothing factor for trend, a value
between 0.0 and 1.0.
•  reflects the weight given to the most recent trend data. It is
usually determined subjectively based on the judgment of the
forecaster. Dept. of ME, JSSATE, Bengaluru 44
Trend Adjusted Exponential Smoothing
111   ttt TFAF
tttt TFFT )1()( 11   
OR, FITt = Ft + Tt
  )T(Fα1αDF ttt1t 
• Compute the trend adjusted exponential forecast for
the 9th month for a firm with the following data.
Assume the forecast for 1st month as 600 units and
corresponding initial trend factor as 0. Take  = 0.1 & 
= 0.2.
Dept. of ME, JSSATE, Bengaluru 45
Trend Adjusted Exponential Smoothing
Month Actual
Demand, Dt
Forecast Month Actual
Demand, Dt
Forecast
1 650 600
(given)
7 700
2 600 8 710
3 550 9 ?
4 650
5 675
6 625
• Given: F1 = 600 units; T1 = 0; D1 = 650 units
Dept. of ME, JSSATE, Bengaluru 46
Trend Adjusted Exponential Smoothing
111   ttt TFAF That is, AF9= F9 + T9
8899 )1()( TFFT  
  )T(Fα1αDF 8889 
&
Now, start with 2nd month: AF2= F2 + T2
1122 )1()( TFFT    )T(Fα1αDF 1112 
• Given: F1 = 600 units; T1 = 0; D1 = 650 units;  = 0.1; 
= 0.2.
Dept. of ME, JSSATE, Bengaluru 47
Trend Adjusted Exponential Smoothing
Now, AF2= F2 + T2
1122 )1()( TFFT  
  )T(Fα1αDF 1112 
  )0(6001.01650*0.1F2 
That is, T2 = 1.0
&
0*)2.01()600605(2.02 T
Hence, AF2= 605 + 1 = 606
That is, F2 = 605 units
• Given: F2 = 605 units; T2 = 1; D2 = 600 units;  = 0.1; 
= 0.2.
Dept. of ME, JSSATE, Bengaluru 48
Trend Adjusted Exponential Smoothing
Now, AF3= F3 + T3
2233 )1()( TFFT  
  )T(Fα1αDF 2223 
  )1(6051.01600*0.1F3 
That is, T3 = 0.88
&
1*)2.01()6054.605(2.03 T
Hence, AF3= 605.4 + 0.88 = 606.28
That is, F3 = 605.4 units
• Given: F3 = 605.4 units; T3 = 0.88; D3 = 550 units;  =
0.1;  = 0.2.
Dept. of ME, JSSATE, Bengaluru 49
Trend Adjusted Exponential Smoothing
Now, AF4= F4 + T4
3344 )1()( TFFT  
  )T(Fα1αDF 3334 
  )0.88(605.41.01550*0.1F4 
That is, T4 = -0.245
&
88.0*)2.01()4.60565.600(2.04 T
Hence, AF4= 600.65 - 0.245 = 600.405
That is, F4 = 600.65 units
• Given: F4 = 600.65 units; T4 = -0.245; D4 = 650 units; 
= 0.1;  = 0.2.
Dept. of ME, JSSATE, Bengaluru 50
Trend Adjusted Exponential Smoothing
F5 =
F6 =
F7 =
F8 =
F9 =
T5 =
T6 =
T7 =
T8 =
T9 =
AF5=
AF6=
AF7=
AF8=
AF9=
• A seasonal pattern is a repetitive increase and
decrease in demand.
• Many demand items exhibit seasonal behavior.
• Examples: Clothing, Greeting cards, Cold drinks, ACs,
Sweatshirts, Resort services, Restaurants, etc.
• Seasonal patterns can also occur on a monthly, weekly,
or even daily basis (restaurants, shopping malls, movie
theatres, etc.)
• Seasonal factor (index) is a method for reflecting
seasonal patterns in a time series forecast.
• A seasonal factor, Si is a numerical value between 0 &
1.
Dept. of ME, JSSATE, Bengaluru 51
Forecast Using Seasonal Indices
• Seasonal factor is the portion of total annual demand
assigned to each season.
• Seasonal factor, Si is computed as:
• Where, Di = sum of seasonal demand; D = Grand
total demand for all the seasons across all the given
years.
• To compute adjusted forecasts for each season, the
seasonal factors are multiplied by the annual
forecasted demand.
Dept. of ME, JSSATE, Bengaluru 52
Seasonal Indices or Factors
Dept. of ME, JSSATE, Bengaluru
53
Seasonal Indices
Source: OM by Russel & Taylor
The total demand of all the quarters in three years = 148.7
units.
If this is spread across 12 quarters (3x4),
The average demand per quarter would be
= 148.7/12
= 12.39 units
Ave. demand 14 9.83 7.3 18.43
Dept. of ME, JSSATE, Bengaluru
54
Seasonal Indices or Factors
Source: OM by Russel & Taylor
• Let, the company has made forecast (by some
projection method) for the next three years as below:
• The seasonally adjusted forecast for the four quarters
of each is computed as:
Dept. of ME, JSSATE, Bengaluru 55
Seasonal Forecasts
Year Forecast, units
2011 58.17
2012 62.47
2013 66.77
Dept. of ME, JSSATE, Bengaluru 56
Seasonal Forecasts
2011 (F5):
• 2012 (F6)
• SF1 = S1 * F6 = 0.28 * 62.47 = 17.49 units
• SF2 = S2 * F6 = 0.20 * 62.47 = 12.49
• SF2 = S3 * F6 = 0.15 * 62.47 = 9.37
• SF2 = S4 * F6 = 0.37 * 62.47 = 23.11
• 2013 (F7)
• SF1 = S1 * F7 = 0.28 * 66.77 = 18.69 units
• SF2 = S2 * F7 = 0.20 * 66.77 = 13.35
• SF2 = S3 * F7 = 0.15 * 66.77 = 10.01
• SF2 = S4 * F7 = 0.37 * 66.77 = 24.70
Dept. of ME, JSSATE, Bengaluru 57
Seasonal Forecasts
• A company has accumulated the quarterly demand data
for one of its products for the last six years.
• It has made a forecast of the demand for the next 4 years
as: Year 7: 505 units; Year 8: 535 units; Year 9: 565 units;
Year 10: 595 units.
• Compute the seasonal forecasts for the years 7th to 10th.
Dept. of ME, JSSATE, Bengaluru 58
Seasonal Forecasts
• Solution:
• Compute the total quarterly demand and annual
demand.
Dept. of ME, JSSATE, Bengaluru 59
Seasonal Forecasts
Total 480 720 852 348 2400
• Compute the seasonal indices or factors every quarter.
• Compute the seasonal forecast
Dept. of ME, JSSATE, Bengaluru 60
Seasonal Forecasts
Total 480 720 852 348 2400
Quarter I 2 3 4
Seasonal
Index
480/2400
= 0.2
720/2400
= 0.3
852/2400
= 0.355
348/2400
= 0.145
Dept. of ME, JSSATE, Bengaluru 61
Seasonal Forecasts
• Linear regression is a method of forecasting in which a
mathematical relationship is developed between
demand and some other factor that causes demand
behavior.
• A linear trend line relates a dependent variable (…
demand), to one independent variable, time, in the
form of a linear equation:
• Where, a = intercept (at period 0)
• b = slope of the line
• x = the time period
• y = forecast for demand for period xDept. of ME, JSSATE, Bengaluru 62
Forecast by Linear Trend Line (Regression)
Source: OM by Russel & Taylor
Dept. of ME, JSSATE, Bengaluru 63
Forecast by Linear Trend Line (Regression)
The parameters of the linear trend line can be calculated
using the least squares formulas for linear regression:
Source: OM by Russel & Taylor
• A company has collected 12 months demand data for
one of its products. Compute the forecast for 13th
month by linear trend line (regression).
Dept. of ME, JSSATE, Bengaluru 64
Forecast by Linear Trend Line (Regression)
Month, x 1 2 3 4 5 6 7 8 9 10 11 12
Demand,
y
37 40 41 37 45 50 43 47 56 52 55 54
Source: OM by Russel & Taylor
• Solution:
Dept. of ME, JSSATE, Bengaluru 65
Forecast by Linear Trend Line (Regression)
Source: OM by Russel & Taylor
• Parameters b and a
Dept. of ME, JSSATE, Bengaluru 66
Forecast by Linear Trend Line (Regression)
Therefore, the linear trend line
equation is
The forecast for 13th month will be
y = 35.2 + 1.72 x 13
= 57.56 units
Source: OM by Russel & Taylor
Dept. of ME, JSSATE, Bengaluru 67
Forecast by Linear Trend Line (Regression)
Source: OM by Russel & Taylor
a
Slope of the line, b = 1.72
• Cell phone sales for a firm over the last 10 weeks are
shown in the following table. Plot the data, and visually
check to see if a linear trend line would be appropriate.
Then determine the equation of the trend line, and
predict sales for weeks 11 and 12.
Dept. of ME, JSSATE, Bengaluru 68
Forecast by Linear Trend Line (Regression)
Week, x 1 2 3 4 5 6 7 8 9 10
Unit
Sales, y
700 724 720 728 740 742 758 750 770 775
Source: OM by W J Stevenson
• Solution: a) Plotting a graph to see the existence of a
linear trend.
Dept. of ME, JSSATE, Bengaluru
69
Forecast by Linear Trend Line (Regression)
Source: OM by W J Stevenson
Existence of linear trend
• Solution: b) Computing the parameters of trend line
Dept. of ME, JSSATE, Bengaluru
70
Forecast by Linear Trend Line (Regression)
Source: OM by W J Stevenson
Week, x Unit Sales, y x*y x2
1 700 700 1
2 724 1448 4
3 720 2160 9
4 728 2912 16
5 740 3700 25
6 742 4452 36
7 758 5306 49
8 750 6000 64
9 770 6930 81
10 775 7750 100
55 7407 41358 385Total=
• Solution: b) Computing the parameters of trend line
• n= 10;
• x-bar = 55/10 = 5.5
• y-bar = 7407/10 = 740.7; xy = 41358
Dept. of ME, JSSATE, Bengaluru
71
Forecast by Linear Trend Line (Regression)
Source: OM by W J Stevenson
&
Hence, b = 7.51
Hence, a = 699.40
The equation of trend line is, y = 699.40 + 7.51x
• Solution: b) Computing the forecasts
• Substituting values of x into the trend line equation,
the forecasts for the next two periods (i.e., x = 11
and x = 12) are:
• F11 = 699.40 + 7.51(11) = 782.01
• F12 = 699.40 + 7.51(12) = 789.52
Dept. of ME, JSSATE, Bengaluru
72
Forecast by Linear Trend Line (Regression)
Source: OM by W J Stevenson
• Solution:
• For purposes of illustration, the original data, the trend line, and
the two projections (forecasts) are shown on the following graph:
Dept. of ME, JSSATE, Bengaluru
73
Forecast by Linear Trend Line (Regression)
Source: OM by W J Stevenson
• A firm believes that its annual profit (Rs. Lakhs) depends on the
expenditures (Rs. Lakhs) made on R & D activities. The data on
expenditures on R&D activities and the profit of the firm has
been collected for the past six years. Compute the profit of the
firm when the expenditure is Rs. 6 lakhs.
Dept. of ME, JSSATE, Bengaluru 74
Forecast by Linear Trend Line (Regression)
Source: OM by Panneerselvam
• Solution:
Dept. of ME, JSSATE, Bengaluru 75
Forecast by Linear Trend Line (Regression)
Source: OM by Panneerselvam
• Solution:
Dept. of ME, JSSATE, Bengaluru 76
Forecast by Linear Trend Line (Regression)
The Linear Trend Line Equation (model) is Y = a + bX = 20 + 2X
The profit when the expenditure is Rs. 6 lakhs is
Y = 20 + 2*6 = 32 (Rs. 32 lakhs)
Source: OM by Panneerselvam
• The manager of BCCI wants to develop budget for the coming year
using a forecast for spectators’ attendance to matches. The
manager believes that the attendance is directly related to the
number of wins by the team in the past matches. The data on total
annual average attendance for the past eight years is collected.
• The manager believes that the team will win at least seven games
next year. Develop a simple regression equation for this data to
forecast attendance for this level of success.
Dept. of ME, JSSATE, Bengaluru 77
Forecast by Linear Regression
Source: OM by Russel & Taylor
• Solution:
Dept. of ME, JSSATE, Bengaluru 78
Forecast by Linear Regression
Source: OM by Russel & Taylor
• Solution:
Dept. of ME, JSSATE, Bengaluru 79
Forecast by Linear Regression
Source: OM by Russel & Taylor
= 4.06
The linear trend line developed is
y = 18.46 + 4.06 x
Thus, for x = 7 (wins), the forecast for
attendance is
y = 18.46 + 4.06(7) = 46.88 or 46, 880
spectators
• A forecast is never completely accurate; forecasts will
always deviate from the actual demand.
• This difference between the forecast and the actual is the
forecast error.
• Although forecast error is inevitable, the objective of
forecasting is that it be as slight as possible. A large degree
of error may indicate that either the forecasting technique is
the wrong one or it needs to be adjusted by changing its
parameters (for example, in the exponential smoothing
forecast).
• Forecast error is given by Et = Dt – Ft
• Forecast accuracy is measured in terms of the errors.
Dept. of ME, JSSATE, Bengaluru 80
Forecast Accuracy
Source: OM by Russel & Taylor
• The model may be inadequate due to (a) the omission
of an important variable, (b) a change or shift in the
variable that the model cannot deal with (e.g., sudden
appearance of a trend or cycle), or (c) the appearance
of a new variable (e.g., new competitor).
• Irregular variations may occur due to severe weather
or other natural phenomena, temporary shortages or
breakdowns, catastrophes, or similar events.
• Random variations. Randomness is the inherent
variation that remains in the data after all causes of
variation have been accounted for.
Dept. of ME, JSSATE, Bengaluru 81
Sources for Forecast Errors
Source: OM by W J Stevenson
• Mean Absolute Deviation (MAD)
• The mean absolute deviation, or MAD, is one of the
most popular and simplest to use measures of forecast
error.
• MAD is an average of the absolute difference between
the forecast and actual demand, as computed by the
following formula:
• t = the period number; Dt = demand in period t; Ft = the
forecast for period t; n = the total number of periods
Dept. of ME, JSSATE, Bengaluru 82
Measures of Forecast Accuracy
Source: OM by Russel & Taylor
• The actual demand and forecast values for a specific
commodity have been given in the table below. Compute
the MAD and comment on it.
Dept. of ME, JSSATE, Bengaluru 83
Measures of Forecast Accuracy
Source: OM by Russel & Taylor
Month Actual Demand, Dt Forecast, Ft
1 310 315
2 365 375
3 395 390
4 415 405
5 450 435
6 465 480
• Solution:
Dept. of ME, JSSATE, Bengaluru 84
Measures of Forecast Accuracy
Month Actual Demand,
Dt
Forecast, Ft Et = Dt – Ft
1 310 315 -5
2 365 375 -10
3 395 390 5
4 415 405 10
5 450 435 15
6 465 480 -15
• Solution:
Dept. of ME, JSSATE, Bengaluru 85
Measures of Forecast Accuracy
Month Actual Demand,
Dt
Forecast,
Ft
Et = Dt – Ft Dt – Ft
1 310 315 -5 5
2 365 375 -10 10
3 395 390 5 5
4 415 405 10 10
5 450 435 15 15
6 465 480 -15 15
Total 60
MAD = 60/6 = 10
The smaller the value of MAD, the more accurate is the forecast
• Mean Absolute Percent Deviation (MAPD)
• The mean absolute percent deviation (MAPD) measures
the absolute error as a percentage of demand rather
than per period.
• It eliminates the problem of interpreting the measure
of accuracy relative to the magnitude of the demand
and forecast values, as MAD does.
• The mean absolute percent deviation is computed
according to the following formula:
Dept. of ME, JSSATE, Bengaluru 86
Measures of Forecast Accuracy
Source: OM by Russel & Taylor
• The actual demand and forecast values for a specific
commodity have been given in the table below. Compute
the MAPD and comment on it.
Dept. of ME, JSSATE, Bengaluru 87
Measures of Forecast Accuracy
Month Actual Demand, Dt Forecast, Ft
1 310 315
2 365 375
3 395 390
4 415 405
5 450 435
6 465 480
• Solution:
Dept. of ME, JSSATE, Bengaluru 88
Measures of Forecast Accuracy
Month Actual Demand,
Dt
Forecast, Ft Et = Dt – Ft
1 310 315 -5
2 365 375 -10
3 395 390 5
4 415 405 10
5 450 435 15
6 465 480 -15
= 2400
• Solution:
Dept. of ME, JSSATE, Bengaluru 89
Measures of Forecast Accuracy
Month Actual Demand, Dt Forecast, Ft Et = Dt – Ft Dt – Ft
1 310 315 -5 5
2 365 375 -10 10
3 395 390 5 5
4 415 405 10 10
5 450 435 15 15
6 465 480 -15 15
Total = 2400 = 60
MAPD = 60/2400 =
.025 or 2.5%
A lower percent deviation implies a more accurate forecast.
• Cumulative Error (CE):
• Cumulative error is computed simply by summing the
forecast errors, as shown in the following formula.
• Large +E indicates forecast is biased low; large -E,
forecast is biased high.
• A preponderance of positive values shows the forecast
is consistently less than the actual value and vice versa.
Dept. of ME, JSSATE, Bengaluru 90
Measures of Forecast Accuracy
Source: OM by Russel & Taylor
E =  et
• Average Error (AE) or Bias:
• It is computed by averaging the cumulative error over
the number of time periods, using the formula:
• The average error is interpreted similarly to the
cumulative error.
• A positive value indicates low bias, and a negative value
indicates high bias. A value close to zero implies a lack
of bias.
Dept. of ME, JSSATE, Bengaluru 91
Measures of Forecast Accuracy
Source: OM by Russel & Taylor
• Mean Squared Error (MSE):
• This measure is obtained by taking the mean of the
square of the error terms.
• Regardless of whether the forecast error has a positive
or negative sign, the squared error will always have a
positive sign.
• Squaring of the error terms serves the important
purpose of amplifying the forecast errors.
• In situations demanding low tolerance for forecast
errors it is desirable to make use of this measure.
• The MSE is computed using: MSE = (Dt – Ft)2 /n
Dept. of ME, JSSATE, Bengaluru 92
Measures of Forecast Accuracy
Source: OM by B Mahadevan
• The actual demand and forecast values for a specific
commodity have been given in the table below. Compute
the CE, AE & MSE.
Dept. of ME, JSSATE, Bengaluru 93
Measures of Forecast Accuracy
Month Actual Demand, Dt Forecast, Ft
1 310 315
2 365 375
3 395 390
4 415 405
5 450 435
6 465 480
Dept. of ME, JSSATE, Bengaluru 94
Measures of Forecast Accuracy
Month Actual
Demand, Dt
Forecast,
Ft
Et = Dt – Ft (Et)2
1 310 315 -5 25
2 365 375 -10 100
3 395 390 5 25
4 415 405 10 100
5 450 435 15 225
6 465 480 -15 225
= 2400 Et = 0 = 700
Cumulative Error, E = 0; Average Error = 0; MSE = 700/6 = 116.7
• The following table shows the actual sales of a product for a
furniture manufacturer and the forecasts made for each of the last
eight months. Calculate CFE, MSE, MAD, and MAPD (MAPE) for
this product.
Dept. of ME, JSSATE, Bengaluru 95
Measures of Forecast Accuracy
Absolute
Error Absolute Percent
Month, Demand, Forecast, Error, Squared, Error, Devn. (Error),
t Dt Ft Et Et
2 |Et| (|Et|/Dt)(100)
1 200 225 -25 625 25 12.5%
2 240 220 20 400 20 8.3
3 300 285 15 225 15 5.0
4 270 290 –20 400 20 7.4
5 230 250 –20 400 20 8.7
6 260 240 20 400 20 7.7
7 210 250 –40 1600 40 19.0
8 275 240 35 1225 35 12.7
Total –15 5275 195 81.3%
Dept. of ME, JSSATE, Bengaluru 96
Measures of Forecast Accuracy
CFE = – 15Cumulative forecast error (bias):
E = = – 1.875
– 15
8
Average forecast error (mean bias):
MSE = = 659.4
5275
8
Mean squared error:
MAD = = 24.4
195
8
Mean absolute deviation:
MAPE = = 10.2%
81.3%
8
Mean absolute percent error:
Tracking signal = = = -0.6148
CFE
MAD
-15
24.4
• The manager of a large manufacturer of industrial pumps
must choose between two alternative forecasting
techniques. Both techniques have been used to prepare
forecasts for a six month period. Using MAD & MAPD as
criteria, which technique has the better performance
record?
Dept. of ME, JSSATE, Bengaluru 97
Measures of Forecast Accuracy
Source: OM by W J Stevenson
• Solution:
Dept. of ME, JSSATE, Bengaluru 98
Measures of Forecast Accuracy
Source: OM by W J Stevenson
Conclusion:
Technique 1 is superior in this
comparison because its MAD is smaller.
• Tracking Signal (TS):
• The ratio of cumulative forecast error to the
corresponding value of MAD, used to monitor a
forecast.
• It tells whether the forecasting system is consistently
under or over estimates the demand.
• Forecasts can go “out of control” and start providing
inaccurate forecasts for several reasons
• TS is recomputed each period, with updated, running
values of cumulative error and MAD.
Dept. of ME, JSSATE, Bengaluru 99
Controlling Forecasts
Source: OM by B Mahadevan
• Given the following data, compute the tracking signal.
Dept. of ME, JSSATE, Bengaluru 100
Controlling Forecasts
1 8 10
2 11 10
3 12 10
4 14 10
Month
Actual
Demand
Forecast
Demand
Dept. of ME, JSSATE, Bengaluru 101
Controlling Forecasts
Actual Forecast Absolute Tracking
Month Demand Demand Error Error MAD Signal
1 8 10 -2 2 2 -1
2 11 10 1 1 1.5 -0.67
3 12 10 2 2 1.67 0.6
4 14 10 4 4 2.25 2.22
• Given the forecast demand and actual demand for a
specific product, compute the tracking signal and MAD.
Dept. of ME, JSSATE, Bengaluru 102
Controlling Forecasts
Year
Forecast
Demand, Units
Actual Demand,
Units
1 78 71
2 75 80
3 83 101
4 84 84
5 88 60
6 85 73
• Solution
Dept. of ME, JSSATE, Bengaluru 103
Controlling Forecasts
Year
Forecast
Demand
Actual
Demand
Error
Cumulative
FE
1 78 71 -7 -7
2 75 80 5 -2
3 83 101 18 16
4 84 84 0 16
5 88 60 -28 -12
6 85 73 -12 -24
• Solution
Dept. of ME, JSSATE, Bengaluru 104
Controlling Forecasts
Year
Forecast
Demand
Actual
Demand
|Forecast
Error|
Cumulative
Error
MAD
Tracking
Signal
1 78 71 7 7 -7 7.0 -1.0
2 75 80 5 12 -2 6.0 -0.3
3 83 101 18 30 16 10.0 +1.6
4 84 84 0 30 16 7.5 +2.1
5 88 60 28 58 -12 11.6 -1.0
6 85 73 12 70 -24 11.7 -2.1
• Table below has data pertaining to the actual demand
and the forecast for a product using a forecasting system
for 18 time periods in the past. Compute the measures
of forecast accuracy and comment on the usefulness of
the forecasting system.
Dept. of ME, JSSATE, Bengaluru 105
Measures of Forecast Accuracy
Source: OM by B Mahadevan

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18ME56 Operations Management- Module 2-Forecasting

  • 1. Dept. of ME, JSSATE, Bengaluru 1 ―I never think of the future — it comes soon enough.‖ — Albert Einstein
  • 2. Module – 2: • Forecasting: • Steps in forecasting process, approaches to forecasting, forecasts based on judgment and opinion, analysis of time series data, accuracy and control of forecasts, choosing a forecasting technique, elements of a good forecast. (8 hours) 2Dept. of ME, JSSATE, Bengaluru
  • 3. Module Outcome: At the end of this module, you will be able to: CO# Course Outcome Bloom’s Level 2 Examine various approaches for forecasting the sales demand for an organization. 4 3Dept. of ME, JSSATE, Bengaluru Forecasting Learning Objectives: After completing this module, you should be able to: • List the elements of a good forecast. • Outline the steps in the forecasting process. • Describe qualitative forecasting techniques. • Prepare forecasts using quantitative techniques. • Compute forecast errors and comment on them.
  • 4. 4Dept. of ME, JSSATE, Bengaluru • Forecast is a prediction of what will occur in the future. • Meteorologists forecast the weather, sportscasters and gamblers predict the winners of football games, and companies attempt to predict how much of their product will be sold in the future. • A forecast of product demand is the basis for most important planning decisions. • Planning decisions regarding scheduling, inventory, production, facility layout and design, workforce, distribution, purchasing, and so on, are functions of customer demand. • Long-range, strategic plans by top management are based on forecasts of the type of products consumers will demand in the future and the size and location of product markets. Forecasting - Introduction
  • 5. 5 Dept. of ME, JSSATE, Bengaluru • The forecast should be accurate, and the degree of accuracy should be stated. • The forecast should be reliable; it should work consistently. • The forecast should be expressed in meaningful units. • The forecast should be in writing. • The forecasting technique should be simple to understand and use. • The forecast should be cost-effective. The benefits should outweigh the costs. • The forecast should be timely. Forecasting Elements Source: OM by W J Stevenson, 2018
  • 6. 6 Dept. of ME, JSSATE, Bengaluru • Accounting: New product/process cost estimates, profit projections, cash management. • Finance: Equipment/equipment replacement needs, timing and amount of funding/borrowing needs. • Human resources: Hiring activities, including recruitment, interviewing, and training; layoff planning, including outplacement counseling. • Marketing: Pricing and promotion, e-business strategies, global competition strategies. • Operations: Schedules, capacity planning, work assignments and workloads, inventory planning, make-or-buy decisions, outsourcing, project management. • Product/service design: Revision of current features, design of new products or services. Uses of Forecasts Source: OM by W J Stevenson, 2018
  • 7. 7 Dept. of ME, JSSATE, Bengaluru • Determine the purpose / use of the forecast. • Establish the time horizon of the forecast. • Obtain, clean, and analyze appropriate data • Select the forecasting technique / model(s). • Make the forecast. • Implement results and Monitor forecasts errors to adjust when needed. Steps in Forecasting Source: OM by W J Stevenson, 2018
  • 8. 8 Dept. of ME, JSSATE, Bengaluru • Determine the purpose / use of the forecast. • The level of detail required in the forecast (what is needed? when will it be needed?; how will it be used?) • The amount of resources (personnel, computer time, money) that can be justified, and the level of accuracy necessary. Steps in Forecasting Source: OM by W J Stevenson, 2018
  • 9. 9 Dept. of ME, JSSATE, Bengaluru • Establish the time horizon of the forecast. • It is the length of time in the future for which the forecast is to be prepared. • The forecast must indicate a time interval. • Accuracy of forecast decreases as the time horizon increases. • Walmart basically forecasts taking a quarter-time period for forecasting its revenues and other expenditures such as cost of goods sold, purchase expenditure, promotional expenditure, etc. Steps in Forecasting Source: OM by W J Stevenson, 2018
  • 10. 10 Dept. of ME, JSSATE, Bengaluru • Forecasting time horizons. • Short-range (to mid-range) forecasts are typically for daily, weekly, or monthly sales demand for up to approximately two years into the future, depending on the company and the type of industry. They are primarily used to determine production and delivery schedules and to establish inventory levels. • E.g., HP’s printers/month upto 12 – 18 months in future • A long-range forecast: is usually for a period longer than two years into the future. A long-range forecast is normally used for strategic planning—to establish long-term goals, plan new products for changing markets, enter new markets, develop new facilities, develop technology, design the supply chain, and implement strategic programs. • E.g., Fiat (Italian automaker): strategic plans for new and continuing products go 10 years into the future. Steps in Forecasting Source: OM by W J Stevenson, 2018
  • 11. 11 Dept. of ME, JSSATE, Bengaluru • Obtain, clean, and analyze appropriate data • Statistical data and Accumulated expertise who collect the data. • The data may need to be “cleaned” to get rid of outliers and obviously incorrect data before analysis. • Obtaining the data can involve significant effort. Steps in Forecasting Source: OM by W J Stevenson, 2018
  • 12. 12 Dept. of ME, JSSATE, Bengaluru • Select the forecasting technique / model(s). • Qualitative and Quantitative • Make the forecast • Implement results and Monitor forecasts errors to adjust when needed. Steps in Forecasting Source: OM by W J Stevenson, 2018
  • 13. 13 Dept. of ME, JSSATE, Bengaluru • Based on judgments, opinions, intuition, emotions, or personal experiences. They do not rely on any rigorous mathematical computations. • Based on mathematical (quantitative) models, and are objective in nature. They rely heavily on mathematical computations. Forecasting Methods (Approaches) Qualitative or Subjective Forecasting Methods Quantitative or Objective Forecasting Methods
  • 14. 14 Dept. of ME, JSSATE, Bengaluru Forecasting Methods The best-guess estimates of a company's executives. Each executive submits an estimate of the company's sales, which are then averaged to form the overall sales forecast. Information related to the market that cannot be collected from the company's internal records or the externally published sources of data.
  • 15. 15 Dept. of ME, JSSATE, Bengaluru Forecasting Methods Delphi Method
  • 16. 16 Dept. of ME, JSSATE, Bengaluru Forecasting Methods Sequence of observations taken at regular intervals (e.g., hourly, daily, weekly, monthly, quarterly, annually). Regression (or causal) forecasting methods attempt to develop a mathematical relationship (in the form of a regression model) between demand and factors that cause it to behave the way it does.
  • 17. 17 Dept. of ME, JSSATE, Bengaluru • Trend: refers to a long-term upward or downward movement in the data. Population shifts, changing incomes, and cultural changes often account for such movements. • Seasonality: refers to short-term, fairly regular variations generally related to factors such as the calendar or time of day. Restaurants, supermarkets, and theaters experience weekly and even daily “seasonal” variations. • Cycles are wavelike variations of more than one year’s duration. These are often related to a variety of economic, political, and even agricultural conditions. • Irregular variations are due to unusual circumstances such as severe weather conditions, strikes, or a major change in a product or service. • Random variations are residual variations that remain after all other behaviors have been accounted for. Components of Time Series – Demand Behavior
  • 18. 18 Dept. of ME, JSSATE, Bengaluru Components of Time-series – Demand Behavior Trend Seasonal Cyclical Trend with seasonal pattern Source: OM by Russel & Taylor
  • 19. 19 Dept. of ME, JSSATE, Bengaluru Time Series Methods (Models) Method (Method) Description Naïve Uses last period’s actual demand value as a forecast Simple Average Uses an average of all past data as a forecast Simple Moving Average Uses an average of a specified number of the most recent observations, with each observation receiving the same emphasis (weight) Weighted Moving Average Uses an average of a specified number of the most recent observations, with each observation receiving a different emphasis (weight) Exponential Smoothing A weighted average procedure with weights declining exponentially as data become older Trend Projection (Causal method) Technique that uses the least squares method to fit a straight line to the data Seasonal Indexes A mechanism for adjusting the forecast to accommodate any seasonal patterns inherent in the data
  • 20. 20 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft 1 310 -- 2 345 310 3 325 345 4 398 325 5 450 398 6 465 450 7 465 Naïve Method One weakness of the naive method is that the forecast just traces the actual data, with a lag of one period; it does not smooth at all. tA1tF
  • 21. 21 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft 1 38 42 (assumpn.) 2 44 38 3 43 41.00 4 39 41.66 5 48 41.00 6 52 42.40 7 44.00 Simple Average n/AF t1t 
  • 22. 22 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft 1 310 -- 2 365 3 395 337.50 4 415 356.66 5 450 371.25 6 465 387.00 7 400.00 Simple Average
  • 23. 23 Dept. of ME, JSSATE, Bengaluru Simple Moving Average • This method uses an average of a specified number of the most recent observations (actual demand data), with each observation receiving the same emphasis (weight). • The moving average forecast can be computed using the following equation:
  • 24. 24 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft (2 yr MA) 1 42 -- 2 40 -- 3 43 4 40 5 41 6 38 7 Simple Moving Average
  • 25. 25 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft (2 yr MA) 1 310 300 (assumpn) 2 365 310 (naïve) 3 395 337.500 4 415 380.00 5 450 405.00 6 465 432.50 7 457.50 Simple Moving Average
  • 26. 26 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft (3 yr MA) 1 310 300 (assumpn) 2 365 310 (naïve) 3 395 365 (naïve) 4 415 356.66 5 450 391.66 6 465 420.00 7 433.33 Simple Moving Average
  • 27. 27 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft (3 yr WMA) 1 310 (0.2) 300 (aasumpn) 2 365 (0.3) 310 (naïve) 3 395 (0.5) 365 (naïve) 4 415 369.00 5 450 399.00 6 465 428.50 7 450.50 Weighted Moving Average The forecast for next period (period t+1) will be equal to a weighted average of a specified number of the most recent observations. Weights to be used: 0.5, 0.3, 0.2  tt1t ACF Ct - Weight for a period; All weights must add to 100% or 1.00
  • 28. 28 Dept. of ME, JSSATE, Bengaluru Weighted Moving Average The forecast for next period (period t+1) will be equal to a weighted average of a specified number of the most recent observations. Weights to be used: 0.5, 0.3, 0.2 Sample Calculations: Forecast for 4th year = {(D3*0.5) + (D2*0.3) + (D1*0.2)} / (0.5+0.3+0.2) = (395*0.5 + 365*0.3 + 310*0.2)/1 = 369 Forecast for 5th year = {(D4*0.5) + (D3*0.3) + (D2*0.2)} / (0.5+0.3+0.2) = (415*0.5 + 395*0.3 + 365*0.2)/1 = 399
  • 29. 29 Dept. of ME, JSSATE, Bengaluru Year Actual Demand, Dt Forecast, Ft (4 yr WMA) 1 510 500 (assumpn.) 2 565 510 (naïve) 3 590 565 (naïve) 4 620 590 (naïve) 5 662 6 694 7 707 659.2 8 685.4 Weighted Moving Average Weights to be used: 0.4, 0.3, 0.2, 0.1
  • 30. Dept. of ME, JSSATE, Bengaluru 30 The forecast for next period (period t+1) will be equal to a weighted average of a specified number of the most recent observations. Weights to be used: 0.4, 0.3, 0.2, 0.1 Sample Calculations: Forecast for 5th year = {(D4*0.4) + (D3*0.3) + (D2*0.2) + (D1*0.1)} / (0.4+0.3+0.2+0.1) = (620*0.4 + 590*0.3 + 565*0.2 + 510*0.1)/1 = 589 Forecast for 6th year = {(D5*0.4) + (D4*0.3) + (D3*0.2) + (D2*0.1)} / (0.4+0.3+0.2+0.1) = (662*0.4 + 620*0.3 + 590*0.2 + 565*0.1)/1 = 625.3 Weighted Moving Average
  • 31. 31 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing   tt1t Fα1αDF  Where, Ft+1 – Forecast for the period t+1 (required forecast) Ft - Last period’s forecast Dt - Last periods actual sales or demand value  - smoothing coefficient or constant (between 0 and 1.0), reflects the weight given to the most recent demand data. If no last period forecast is available, average the last few periods or use naive method. An averaging method that weights the most recent data more strongly. As such, the forecast will react more to recent changes in demand. Virtually, all forecasting computer software packages include modules for exponential smoothing.
  • 32. 32 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing Problem 1: A firm uses simple exponential smoothing with to forecast demand. The forecast for the week of January 1 was 500 units whereas the actual demand turned out to be 450 units. Calculate the demand forecast for the week of January 8. Given: Forecast for 1st January, F1 = 500 units Actual demand for 1st January, D1 = 450 units;  = 0.4 Forecast for 8th January, F2 = D1 + (1- ) F1 = 0.4 * 450 + (1-0.4) * 500 = 480 units
  • 33. 33 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing Month Actual Demand, Dt Forecast Month Actual Demand, Dt Forecast 1 37 7 43 2 40 8 47 3 41 9 56 4 37 10 52 5 45 11 55 6 50 12 54 Problem 2: A company has accumulated the demand data for the past 12 months as shown in the table below. Compute the forecast from 2nd to 13th month using exponential smoothing method. Use smoothing constants  equal to 0.30 and 0.50. Consider the first month forecast as 37 units. Source: OM by Russel & Taylor
  • 34. Dept. of ME, JSSATE, Bengaluru 34 Sample Calculations: Given: Forecast for 1st year, F1 = 37 units (assumption) Actual demand for 1st year, D1 = 37 units;  = 0.3 Forecast for 2nd month, F2 = D1 + (1- ) F1 = 0.3 * 37 + (1-0.3) * 37 = 37 units Forecast for 3rd month, F3 = D2 + (1- ) F2 = 0.3*40 + (1-0.3)*37 = 37.9 units Forecast for 4th month, F4 = D3 + (1- ) F3 = 0.3*41 + (1-0.3)*37.9 = 38.83 units Exponential Smoothing Similarcomputationswith=0.5
  • 35. Dept. of ME, JSSATE, Bengaluru 35 Source: OM by Russel & Taylor
  • 36. 36 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing Month Actual Demand, Dt Forecast 1 310 300 (given) 2 365 3 395 4 415 5 450 6 465 7 Problem 3: A company has accumulated the demand data for the past 6 months as shown in the table below. Compute the forecast from 2nd to 7th month using exponential smoothing method. Use smoothing constant,  equal to 0.10 Consider the first month forecast as 300 units.
  • 37. Dept. of ME, JSSATE, Bengaluru 37 Sample Calculations: Given: Forecast for 1st year, F1 = 300 units. Actual demand for 1st year, D1 = 310 units;  = 0.1 Forecast for 2nd month, F2 = D1 + (1- ) F1 = 0.1 * 310 + (1-0.1) * 300 = 301 units Forecast for 3rd month, F3 = D2 + (1- ) F2 = 0.1*365 + (1-0.1)*301 = 307.4 units Forecast for 4th month, F4 = D3 + (1- ) F3 = 0.1*395 + (1-0.3)*307.4 = 316.16 units Exponential Smoothing
  • 38. 38 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing Month Actual Demand, Dt Forecast 1 13 2 17 3 19 4 23 5 24 Problem 4: The demand for a product in each of the last five months is shown below. Apply exponential smoothing with a smoothing constant of 0.9 to generate a forecast for demand in month 6.
  • 39. Dept. of ME, JSSATE, Bengaluru 39 Sample Calculations: Given: Forecast for 1st year, F1 = 13 units (assumed) Actual demand for 1st year, D1 = 13 units;  = 0.9 Forecast for 2nd month, F2 = D1 + (1- ) F1 = 0.9 * 13 + (1-0.9) * 13 = 13 units Forecast for 3rd month, F3 = D2 + (1- ) F2 = 0.9*17 + (1-0.9)*13 = 13.4 units Forecast for 4th month, F4 = D3 + (1- ) F3 = 0.9*19 + (1-0.9)*13.4 = 13.96 units Exponential Smoothing
  • 40. 40 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing Problem 5: The demand for a product in each of the last five months is shown below. Apply exponential smoothing with smoothing constants of 0.2 & 0.8 to generate a forecast for demand in month 6. Month Actual Forecasted Jan 1,325 1,370 (given) Feb 1,353 1,361 Mar 1,305 1,359 Apr 1,275 1,349 May 1,210 1,334 Jun -- 1,309  = 0.2
  • 41. 41 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing Problem 5: The demand for a product in each of the last five months is shown below. Apply exponential smoothing with smoothing constants of 0.2 & 0.8 to generate a forecast for demand in month 6.  = 0.8Month Actual Forecast Jan 1,325 1,370 (given) Feb 1,353 1,334 Mar 1,305 1,349 Apr 1,275 1,314 May 1,210 1,283 Jun ? 1,225
  • 42. 42 Dept. of ME, JSSATE, Bengaluru Exponential Smoothing – Effect of  1200 1220 1240 1260 1280 1300 1320 1340 1360 1380 0 1 2 3 4 5 6 7 Actual a = 0.2 a = 0.8
  • 43. • What will happen to a moving average or exponential smoothing model when there is a trend in the data? • Exponential smoothing forecast with an adjustment for the trend (added or subtracted). Dept. of ME, JSSATE, Bengaluru 43 Trend Adjusted Exponential Smoothing Sales Month Actual Data Forecast Regular exponential smoothing will always lag behind the trend.
  • 44. • Trend Adjusted Exponential Smoothing Forecast is given by • Where, T = an exponentially smoothed trend factor. It is a forecast model for trend. • Where, Tt = the current period’s trend factor. •  = a smoothing factor for trend, a value between 0.0 and 1.0. •  reflects the weight given to the most recent trend data. It is usually determined subjectively based on the judgment of the forecaster. Dept. of ME, JSSATE, Bengaluru 44 Trend Adjusted Exponential Smoothing 111   ttt TFAF tttt TFFT )1()( 11    OR, FITt = Ft + Tt   )T(Fα1αDF ttt1t 
  • 45. • Compute the trend adjusted exponential forecast for the 9th month for a firm with the following data. Assume the forecast for 1st month as 600 units and corresponding initial trend factor as 0. Take  = 0.1 &  = 0.2. Dept. of ME, JSSATE, Bengaluru 45 Trend Adjusted Exponential Smoothing Month Actual Demand, Dt Forecast Month Actual Demand, Dt Forecast 1 650 600 (given) 7 700 2 600 8 710 3 550 9 ? 4 650 5 675 6 625
  • 46. • Given: F1 = 600 units; T1 = 0; D1 = 650 units Dept. of ME, JSSATE, Bengaluru 46 Trend Adjusted Exponential Smoothing 111   ttt TFAF That is, AF9= F9 + T9 8899 )1()( TFFT     )T(Fα1αDF 8889  & Now, start with 2nd month: AF2= F2 + T2 1122 )1()( TFFT    )T(Fα1αDF 1112 
  • 47. • Given: F1 = 600 units; T1 = 0; D1 = 650 units;  = 0.1;  = 0.2. Dept. of ME, JSSATE, Bengaluru 47 Trend Adjusted Exponential Smoothing Now, AF2= F2 + T2 1122 )1()( TFFT     )T(Fα1αDF 1112    )0(6001.01650*0.1F2  That is, T2 = 1.0 & 0*)2.01()600605(2.02 T Hence, AF2= 605 + 1 = 606 That is, F2 = 605 units
  • 48. • Given: F2 = 605 units; T2 = 1; D2 = 600 units;  = 0.1;  = 0.2. Dept. of ME, JSSATE, Bengaluru 48 Trend Adjusted Exponential Smoothing Now, AF3= F3 + T3 2233 )1()( TFFT     )T(Fα1αDF 2223    )1(6051.01600*0.1F3  That is, T3 = 0.88 & 1*)2.01()6054.605(2.03 T Hence, AF3= 605.4 + 0.88 = 606.28 That is, F3 = 605.4 units
  • 49. • Given: F3 = 605.4 units; T3 = 0.88; D3 = 550 units;  = 0.1;  = 0.2. Dept. of ME, JSSATE, Bengaluru 49 Trend Adjusted Exponential Smoothing Now, AF4= F4 + T4 3344 )1()( TFFT     )T(Fα1αDF 3334    )0.88(605.41.01550*0.1F4  That is, T4 = -0.245 & 88.0*)2.01()4.60565.600(2.04 T Hence, AF4= 600.65 - 0.245 = 600.405 That is, F4 = 600.65 units
  • 50. • Given: F4 = 600.65 units; T4 = -0.245; D4 = 650 units;  = 0.1;  = 0.2. Dept. of ME, JSSATE, Bengaluru 50 Trend Adjusted Exponential Smoothing F5 = F6 = F7 = F8 = F9 = T5 = T6 = T7 = T8 = T9 = AF5= AF6= AF7= AF8= AF9=
  • 51. • A seasonal pattern is a repetitive increase and decrease in demand. • Many demand items exhibit seasonal behavior. • Examples: Clothing, Greeting cards, Cold drinks, ACs, Sweatshirts, Resort services, Restaurants, etc. • Seasonal patterns can also occur on a monthly, weekly, or even daily basis (restaurants, shopping malls, movie theatres, etc.) • Seasonal factor (index) is a method for reflecting seasonal patterns in a time series forecast. • A seasonal factor, Si is a numerical value between 0 & 1. Dept. of ME, JSSATE, Bengaluru 51 Forecast Using Seasonal Indices
  • 52. • Seasonal factor is the portion of total annual demand assigned to each season. • Seasonal factor, Si is computed as: • Where, Di = sum of seasonal demand; D = Grand total demand for all the seasons across all the given years. • To compute adjusted forecasts for each season, the seasonal factors are multiplied by the annual forecasted demand. Dept. of ME, JSSATE, Bengaluru 52 Seasonal Indices or Factors
  • 53. Dept. of ME, JSSATE, Bengaluru 53 Seasonal Indices Source: OM by Russel & Taylor The total demand of all the quarters in three years = 148.7 units. If this is spread across 12 quarters (3x4), The average demand per quarter would be = 148.7/12 = 12.39 units Ave. demand 14 9.83 7.3 18.43
  • 54. Dept. of ME, JSSATE, Bengaluru 54 Seasonal Indices or Factors Source: OM by Russel & Taylor
  • 55. • Let, the company has made forecast (by some projection method) for the next three years as below: • The seasonally adjusted forecast for the four quarters of each is computed as: Dept. of ME, JSSATE, Bengaluru 55 Seasonal Forecasts Year Forecast, units 2011 58.17 2012 62.47 2013 66.77
  • 56. Dept. of ME, JSSATE, Bengaluru 56 Seasonal Forecasts 2011 (F5):
  • 57. • 2012 (F6) • SF1 = S1 * F6 = 0.28 * 62.47 = 17.49 units • SF2 = S2 * F6 = 0.20 * 62.47 = 12.49 • SF2 = S3 * F6 = 0.15 * 62.47 = 9.37 • SF2 = S4 * F6 = 0.37 * 62.47 = 23.11 • 2013 (F7) • SF1 = S1 * F7 = 0.28 * 66.77 = 18.69 units • SF2 = S2 * F7 = 0.20 * 66.77 = 13.35 • SF2 = S3 * F7 = 0.15 * 66.77 = 10.01 • SF2 = S4 * F7 = 0.37 * 66.77 = 24.70 Dept. of ME, JSSATE, Bengaluru 57 Seasonal Forecasts
  • 58. • A company has accumulated the quarterly demand data for one of its products for the last six years. • It has made a forecast of the demand for the next 4 years as: Year 7: 505 units; Year 8: 535 units; Year 9: 565 units; Year 10: 595 units. • Compute the seasonal forecasts for the years 7th to 10th. Dept. of ME, JSSATE, Bengaluru 58 Seasonal Forecasts
  • 59. • Solution: • Compute the total quarterly demand and annual demand. Dept. of ME, JSSATE, Bengaluru 59 Seasonal Forecasts Total 480 720 852 348 2400
  • 60. • Compute the seasonal indices or factors every quarter. • Compute the seasonal forecast Dept. of ME, JSSATE, Bengaluru 60 Seasonal Forecasts Total 480 720 852 348 2400 Quarter I 2 3 4 Seasonal Index 480/2400 = 0.2 720/2400 = 0.3 852/2400 = 0.355 348/2400 = 0.145
  • 61. Dept. of ME, JSSATE, Bengaluru 61 Seasonal Forecasts
  • 62. • Linear regression is a method of forecasting in which a mathematical relationship is developed between demand and some other factor that causes demand behavior. • A linear trend line relates a dependent variable (… demand), to one independent variable, time, in the form of a linear equation: • Where, a = intercept (at period 0) • b = slope of the line • x = the time period • y = forecast for demand for period xDept. of ME, JSSATE, Bengaluru 62 Forecast by Linear Trend Line (Regression) Source: OM by Russel & Taylor
  • 63. Dept. of ME, JSSATE, Bengaluru 63 Forecast by Linear Trend Line (Regression) The parameters of the linear trend line can be calculated using the least squares formulas for linear regression: Source: OM by Russel & Taylor
  • 64. • A company has collected 12 months demand data for one of its products. Compute the forecast for 13th month by linear trend line (regression). Dept. of ME, JSSATE, Bengaluru 64 Forecast by Linear Trend Line (Regression) Month, x 1 2 3 4 5 6 7 8 9 10 11 12 Demand, y 37 40 41 37 45 50 43 47 56 52 55 54 Source: OM by Russel & Taylor
  • 65. • Solution: Dept. of ME, JSSATE, Bengaluru 65 Forecast by Linear Trend Line (Regression) Source: OM by Russel & Taylor
  • 66. • Parameters b and a Dept. of ME, JSSATE, Bengaluru 66 Forecast by Linear Trend Line (Regression) Therefore, the linear trend line equation is The forecast for 13th month will be y = 35.2 + 1.72 x 13 = 57.56 units Source: OM by Russel & Taylor
  • 67. Dept. of ME, JSSATE, Bengaluru 67 Forecast by Linear Trend Line (Regression) Source: OM by Russel & Taylor a Slope of the line, b = 1.72
  • 68. • Cell phone sales for a firm over the last 10 weeks are shown in the following table. Plot the data, and visually check to see if a linear trend line would be appropriate. Then determine the equation of the trend line, and predict sales for weeks 11 and 12. Dept. of ME, JSSATE, Bengaluru 68 Forecast by Linear Trend Line (Regression) Week, x 1 2 3 4 5 6 7 8 9 10 Unit Sales, y 700 724 720 728 740 742 758 750 770 775 Source: OM by W J Stevenson
  • 69. • Solution: a) Plotting a graph to see the existence of a linear trend. Dept. of ME, JSSATE, Bengaluru 69 Forecast by Linear Trend Line (Regression) Source: OM by W J Stevenson Existence of linear trend
  • 70. • Solution: b) Computing the parameters of trend line Dept. of ME, JSSATE, Bengaluru 70 Forecast by Linear Trend Line (Regression) Source: OM by W J Stevenson Week, x Unit Sales, y x*y x2 1 700 700 1 2 724 1448 4 3 720 2160 9 4 728 2912 16 5 740 3700 25 6 742 4452 36 7 758 5306 49 8 750 6000 64 9 770 6930 81 10 775 7750 100 55 7407 41358 385Total=
  • 71. • Solution: b) Computing the parameters of trend line • n= 10; • x-bar = 55/10 = 5.5 • y-bar = 7407/10 = 740.7; xy = 41358 Dept. of ME, JSSATE, Bengaluru 71 Forecast by Linear Trend Line (Regression) Source: OM by W J Stevenson & Hence, b = 7.51 Hence, a = 699.40 The equation of trend line is, y = 699.40 + 7.51x
  • 72. • Solution: b) Computing the forecasts • Substituting values of x into the trend line equation, the forecasts for the next two periods (i.e., x = 11 and x = 12) are: • F11 = 699.40 + 7.51(11) = 782.01 • F12 = 699.40 + 7.51(12) = 789.52 Dept. of ME, JSSATE, Bengaluru 72 Forecast by Linear Trend Line (Regression) Source: OM by W J Stevenson
  • 73. • Solution: • For purposes of illustration, the original data, the trend line, and the two projections (forecasts) are shown on the following graph: Dept. of ME, JSSATE, Bengaluru 73 Forecast by Linear Trend Line (Regression) Source: OM by W J Stevenson
  • 74. • A firm believes that its annual profit (Rs. Lakhs) depends on the expenditures (Rs. Lakhs) made on R & D activities. The data on expenditures on R&D activities and the profit of the firm has been collected for the past six years. Compute the profit of the firm when the expenditure is Rs. 6 lakhs. Dept. of ME, JSSATE, Bengaluru 74 Forecast by Linear Trend Line (Regression) Source: OM by Panneerselvam
  • 75. • Solution: Dept. of ME, JSSATE, Bengaluru 75 Forecast by Linear Trend Line (Regression) Source: OM by Panneerselvam
  • 76. • Solution: Dept. of ME, JSSATE, Bengaluru 76 Forecast by Linear Trend Line (Regression) The Linear Trend Line Equation (model) is Y = a + bX = 20 + 2X The profit when the expenditure is Rs. 6 lakhs is Y = 20 + 2*6 = 32 (Rs. 32 lakhs) Source: OM by Panneerselvam
  • 77. • The manager of BCCI wants to develop budget for the coming year using a forecast for spectators’ attendance to matches. The manager believes that the attendance is directly related to the number of wins by the team in the past matches. The data on total annual average attendance for the past eight years is collected. • The manager believes that the team will win at least seven games next year. Develop a simple regression equation for this data to forecast attendance for this level of success. Dept. of ME, JSSATE, Bengaluru 77 Forecast by Linear Regression Source: OM by Russel & Taylor
  • 78. • Solution: Dept. of ME, JSSATE, Bengaluru 78 Forecast by Linear Regression Source: OM by Russel & Taylor
  • 79. • Solution: Dept. of ME, JSSATE, Bengaluru 79 Forecast by Linear Regression Source: OM by Russel & Taylor = 4.06 The linear trend line developed is y = 18.46 + 4.06 x Thus, for x = 7 (wins), the forecast for attendance is y = 18.46 + 4.06(7) = 46.88 or 46, 880 spectators
  • 80. • A forecast is never completely accurate; forecasts will always deviate from the actual demand. • This difference between the forecast and the actual is the forecast error. • Although forecast error is inevitable, the objective of forecasting is that it be as slight as possible. A large degree of error may indicate that either the forecasting technique is the wrong one or it needs to be adjusted by changing its parameters (for example, in the exponential smoothing forecast). • Forecast error is given by Et = Dt – Ft • Forecast accuracy is measured in terms of the errors. Dept. of ME, JSSATE, Bengaluru 80 Forecast Accuracy Source: OM by Russel & Taylor
  • 81. • The model may be inadequate due to (a) the omission of an important variable, (b) a change or shift in the variable that the model cannot deal with (e.g., sudden appearance of a trend or cycle), or (c) the appearance of a new variable (e.g., new competitor). • Irregular variations may occur due to severe weather or other natural phenomena, temporary shortages or breakdowns, catastrophes, or similar events. • Random variations. Randomness is the inherent variation that remains in the data after all causes of variation have been accounted for. Dept. of ME, JSSATE, Bengaluru 81 Sources for Forecast Errors Source: OM by W J Stevenson
  • 82. • Mean Absolute Deviation (MAD) • The mean absolute deviation, or MAD, is one of the most popular and simplest to use measures of forecast error. • MAD is an average of the absolute difference between the forecast and actual demand, as computed by the following formula: • t = the period number; Dt = demand in period t; Ft = the forecast for period t; n = the total number of periods Dept. of ME, JSSATE, Bengaluru 82 Measures of Forecast Accuracy Source: OM by Russel & Taylor
  • 83. • The actual demand and forecast values for a specific commodity have been given in the table below. Compute the MAD and comment on it. Dept. of ME, JSSATE, Bengaluru 83 Measures of Forecast Accuracy Source: OM by Russel & Taylor Month Actual Demand, Dt Forecast, Ft 1 310 315 2 365 375 3 395 390 4 415 405 5 450 435 6 465 480
  • 84. • Solution: Dept. of ME, JSSATE, Bengaluru 84 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft Et = Dt – Ft 1 310 315 -5 2 365 375 -10 3 395 390 5 4 415 405 10 5 450 435 15 6 465 480 -15
  • 85. • Solution: Dept. of ME, JSSATE, Bengaluru 85 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft Et = Dt – Ft Dt – Ft 1 310 315 -5 5 2 365 375 -10 10 3 395 390 5 5 4 415 405 10 10 5 450 435 15 15 6 465 480 -15 15 Total 60 MAD = 60/6 = 10 The smaller the value of MAD, the more accurate is the forecast
  • 86. • Mean Absolute Percent Deviation (MAPD) • The mean absolute percent deviation (MAPD) measures the absolute error as a percentage of demand rather than per period. • It eliminates the problem of interpreting the measure of accuracy relative to the magnitude of the demand and forecast values, as MAD does. • The mean absolute percent deviation is computed according to the following formula: Dept. of ME, JSSATE, Bengaluru 86 Measures of Forecast Accuracy Source: OM by Russel & Taylor
  • 87. • The actual demand and forecast values for a specific commodity have been given in the table below. Compute the MAPD and comment on it. Dept. of ME, JSSATE, Bengaluru 87 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft 1 310 315 2 365 375 3 395 390 4 415 405 5 450 435 6 465 480
  • 88. • Solution: Dept. of ME, JSSATE, Bengaluru 88 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft Et = Dt – Ft 1 310 315 -5 2 365 375 -10 3 395 390 5 4 415 405 10 5 450 435 15 6 465 480 -15 = 2400
  • 89. • Solution: Dept. of ME, JSSATE, Bengaluru 89 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft Et = Dt – Ft Dt – Ft 1 310 315 -5 5 2 365 375 -10 10 3 395 390 5 5 4 415 405 10 10 5 450 435 15 15 6 465 480 -15 15 Total = 2400 = 60 MAPD = 60/2400 = .025 or 2.5% A lower percent deviation implies a more accurate forecast.
  • 90. • Cumulative Error (CE): • Cumulative error is computed simply by summing the forecast errors, as shown in the following formula. • Large +E indicates forecast is biased low; large -E, forecast is biased high. • A preponderance of positive values shows the forecast is consistently less than the actual value and vice versa. Dept. of ME, JSSATE, Bengaluru 90 Measures of Forecast Accuracy Source: OM by Russel & Taylor E =  et
  • 91. • Average Error (AE) or Bias: • It is computed by averaging the cumulative error over the number of time periods, using the formula: • The average error is interpreted similarly to the cumulative error. • A positive value indicates low bias, and a negative value indicates high bias. A value close to zero implies a lack of bias. Dept. of ME, JSSATE, Bengaluru 91 Measures of Forecast Accuracy Source: OM by Russel & Taylor
  • 92. • Mean Squared Error (MSE): • This measure is obtained by taking the mean of the square of the error terms. • Regardless of whether the forecast error has a positive or negative sign, the squared error will always have a positive sign. • Squaring of the error terms serves the important purpose of amplifying the forecast errors. • In situations demanding low tolerance for forecast errors it is desirable to make use of this measure. • The MSE is computed using: MSE = (Dt – Ft)2 /n Dept. of ME, JSSATE, Bengaluru 92 Measures of Forecast Accuracy Source: OM by B Mahadevan
  • 93. • The actual demand and forecast values for a specific commodity have been given in the table below. Compute the CE, AE & MSE. Dept. of ME, JSSATE, Bengaluru 93 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft 1 310 315 2 365 375 3 395 390 4 415 405 5 450 435 6 465 480
  • 94. Dept. of ME, JSSATE, Bengaluru 94 Measures of Forecast Accuracy Month Actual Demand, Dt Forecast, Ft Et = Dt – Ft (Et)2 1 310 315 -5 25 2 365 375 -10 100 3 395 390 5 25 4 415 405 10 100 5 450 435 15 225 6 465 480 -15 225 = 2400 Et = 0 = 700 Cumulative Error, E = 0; Average Error = 0; MSE = 700/6 = 116.7
  • 95. • The following table shows the actual sales of a product for a furniture manufacturer and the forecasts made for each of the last eight months. Calculate CFE, MSE, MAD, and MAPD (MAPE) for this product. Dept. of ME, JSSATE, Bengaluru 95 Measures of Forecast Accuracy Absolute Error Absolute Percent Month, Demand, Forecast, Error, Squared, Error, Devn. (Error), t Dt Ft Et Et 2 |Et| (|Et|/Dt)(100) 1 200 225 -25 625 25 12.5% 2 240 220 20 400 20 8.3 3 300 285 15 225 15 5.0 4 270 290 –20 400 20 7.4 5 230 250 –20 400 20 8.7 6 260 240 20 400 20 7.7 7 210 250 –40 1600 40 19.0 8 275 240 35 1225 35 12.7 Total –15 5275 195 81.3%
  • 96. Dept. of ME, JSSATE, Bengaluru 96 Measures of Forecast Accuracy CFE = – 15Cumulative forecast error (bias): E = = – 1.875 – 15 8 Average forecast error (mean bias): MSE = = 659.4 5275 8 Mean squared error: MAD = = 24.4 195 8 Mean absolute deviation: MAPE = = 10.2% 81.3% 8 Mean absolute percent error: Tracking signal = = = -0.6148 CFE MAD -15 24.4
  • 97. • The manager of a large manufacturer of industrial pumps must choose between two alternative forecasting techniques. Both techniques have been used to prepare forecasts for a six month period. Using MAD & MAPD as criteria, which technique has the better performance record? Dept. of ME, JSSATE, Bengaluru 97 Measures of Forecast Accuracy Source: OM by W J Stevenson
  • 98. • Solution: Dept. of ME, JSSATE, Bengaluru 98 Measures of Forecast Accuracy Source: OM by W J Stevenson Conclusion: Technique 1 is superior in this comparison because its MAD is smaller.
  • 99. • Tracking Signal (TS): • The ratio of cumulative forecast error to the corresponding value of MAD, used to monitor a forecast. • It tells whether the forecasting system is consistently under or over estimates the demand. • Forecasts can go “out of control” and start providing inaccurate forecasts for several reasons • TS is recomputed each period, with updated, running values of cumulative error and MAD. Dept. of ME, JSSATE, Bengaluru 99 Controlling Forecasts Source: OM by B Mahadevan
  • 100. • Given the following data, compute the tracking signal. Dept. of ME, JSSATE, Bengaluru 100 Controlling Forecasts 1 8 10 2 11 10 3 12 10 4 14 10 Month Actual Demand Forecast Demand
  • 101. Dept. of ME, JSSATE, Bengaluru 101 Controlling Forecasts Actual Forecast Absolute Tracking Month Demand Demand Error Error MAD Signal 1 8 10 -2 2 2 -1 2 11 10 1 1 1.5 -0.67 3 12 10 2 2 1.67 0.6 4 14 10 4 4 2.25 2.22
  • 102. • Given the forecast demand and actual demand for a specific product, compute the tracking signal and MAD. Dept. of ME, JSSATE, Bengaluru 102 Controlling Forecasts Year Forecast Demand, Units Actual Demand, Units 1 78 71 2 75 80 3 83 101 4 84 84 5 88 60 6 85 73
  • 103. • Solution Dept. of ME, JSSATE, Bengaluru 103 Controlling Forecasts Year Forecast Demand Actual Demand Error Cumulative FE 1 78 71 -7 -7 2 75 80 5 -2 3 83 101 18 16 4 84 84 0 16 5 88 60 -28 -12 6 85 73 -12 -24
  • 104. • Solution Dept. of ME, JSSATE, Bengaluru 104 Controlling Forecasts Year Forecast Demand Actual Demand |Forecast Error| Cumulative Error MAD Tracking Signal 1 78 71 7 7 -7 7.0 -1.0 2 75 80 5 12 -2 6.0 -0.3 3 83 101 18 30 16 10.0 +1.6 4 84 84 0 30 16 7.5 +2.1 5 88 60 28 58 -12 11.6 -1.0 6 85 73 12 70 -24 11.7 -2.1
  • 105. • Table below has data pertaining to the actual demand and the forecast for a product using a forecasting system for 18 time periods in the past. Compute the measures of forecast accuracy and comment on the usefulness of the forecasting system. Dept. of ME, JSSATE, Bengaluru 105 Measures of Forecast Accuracy Source: OM by B Mahadevan