2. A tablet coating is a process of
covering over a tablet which is used
to mask the taste, make it easier to
swallow, or protect the active
medication inside.
18 April 20182
3. PURPOSE OF COATING
18 April 20183
Protection against light, air and moisture.
Protecting API against digestive fluids.
Better identification of tablets.
Avoid side-effects.
Provides a delayed release of medication.
4. TYPES OF COATING
18 April 20184
There are mainly 3 types of coating
Sugar Coating
Film Coating
Enteric Coating
5. 1. SUGAR COATING
18 April 20185
This involves application of sugar (sucrose)
based coating solution to the tablets.
It is carried out in coating pans having variable
capacities and mounted at an angle of 40º
The coating is water soluble and dissolves after
swallowing.
6. 18 April 20186
The sugar coating involves following steps:
i. Sealing iv. Finishing
ii. Sub coating v. Polishing
iii. Syruping
7. SEALING
18 April 20187
The tablet core must be sealed, dried and free
from any residual solvents.
It prevents moisture penetration into the tablet
core.
Seal coating agents are Oleic acids, PEG-4000,
Alcohol, Methylene glycol.
8. SUB COATING
18 April 20188
It is actual starting of coating process and acts as the
foundation for smoothening and polishing.
Sub coating is applied to build up tablet size and to
form uniform edges.
It increase the tablet weight from 50-100%
Eg: Gum acacia, Corn syrup, Gelatine.
9. SYRUPING
18 April 20189
It is done to cover the imperfections in the
tablet surface that is caused during sub coating
step.
Eg: Colorant, Cane sugar powders, Calcium
carbonate, Corn starch.
10. POLISHING
18 April 201810
The desired lustre to the tablet is obtained by
polishing.
Tablets are polished in standard coating pans
by application of bees wax, paraffin wax or
warm solution of waxes in suitable volatile
solvents.
11. 2. FILM COATING
18 April 201811
This technique is more used as compared to sugar
coating.
In this process there is deposition of a thin film of
polymer surrounding the tablet core.
The film formed is very thin and it gives the
tablet a less weight and small size.
Eg: HPMC (Hydroxy Propyl Methyle Cellulose),
EC (Ethyle Cellulose), HPC (Hydroxy Propyl
Cellulose), etc.
12. 3. ENTERIC COATING
18 April 201812
Enteric coated tablets have delayed release
features.
They are designed to pass unchanged through
the stomach to the intestines where the tablets
disintegrates and allow drug dissolution and
absorption.
Eg: Omeprazole, Aspirin,etc
15. 1. Conventional Pan Coater
18 April 201815
They have circular metal pan mounted at 40º
They are of 8-60 inch diameter.
They are rotated on its horizontal axis by a
motor.
17. 18 April 201817
Heated air is supplied by inlet air supply.
Coating solutions are applied to tablets by
spraying the material on the rotating tablet bed.
It produces even distribution of coating
solutions or suspensions.
The inlet air are exhausted by means of ducts
through the front of the pan.
19. 18 April 201819
It consists of long tube with a spray nozzle at
its tip.
Hot air as well as solution gets delivered
through this tube into the tablet bed.
Drying air flows upward and exhausted
through duct.
This is used for both sugar coating as well as
film coating tablets.
20. 2. PERFORATED PAN SYSTEM
18 April 201820
It is perforated or partially perforated drum.
The coating solutions are applied to the surface
of the rotating bed of tablets through spray
nozzels which are present inside drum.
Perforated pan coaters are efficient drying
systems with high coating capacity.
22. 18 April 201822
It consists of mixing blades.
Dry air is directed into the pan to the tablet bed.
The spray gun sprays the coating solution
evenly.
Exhausted air moves out of the pan through the
suction shoe.
24. 18 April 201824
The dry air enters through hollow perforated
ribs located inside the periphery of the drums.
The spray evenly sprays the coating solution as
the coating pan rotates.
The drying air passes up through exhaust which
is present in the back of the pan.
26. 18 April 201826
The movement of the tablets is upward through
the centre of the chamber.
Then they fall down towards the chamber wall,
re-enters the air stream at the bottom of the
chamber.
Coating solutions are applied from a spray
nozzle which is located either at the top or
bottom of the chamber.