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May 8, 1997 
West Helena, Arkansas 
BPS, Inc.
Setting the Scene 
➔Bartlo Packaging Inc. (BPS) 
➔located in a rural/agricultural area 
➔agricultural chemical packaging facility 
➔bulk shipments repackaged 
○ pesticides and insecticides 
➔130 employees
The Incident 
➔3 firefighters dead 
➔17 firefighters injured 
➔hundreds evacuated 
➔hundreds sheltered in place 
➔multi-agency response 
➔2 weeks to extinguish
The Response 
➔smoke discovered by employees 
➔FD called at 1302 
➔West Helena FD responds 
➔Helena FD requested (mutual aid) 
➔West Helena chief meets facility 
personnel
The Response 
➔yellow smoke is observed 
➔Chiefs review MSDS sheets 
➔units pull back to plan 
➔explosion occurs 
➔4 firefighters trapped by debris 
➔1 firefighter is rescued
The Response 
➔firefighting operations cease 
➔hazmat team requested (toxic smoke) 
➔fire could not be extinguished 
➔fire was left to burn out
The Chemical 
Azinphos-methyl (AZM)
The Chemical 
Azinphos-methyl (AZM)
The Chemical 
Azinphos-methyl (AZM) 
2783 
Organophosphorous pesticide
What went wrong? 
Possible Scenarios 
➔chemical decomposed by compressor 
heat 
➔decomp began prior to delivery 
➔incompatible chemicals react 
➔compressor overheats AZM sack
What went wrong? 
AZM
What went wrong? 
TNT
What went wrong?
Lessons Learned 
1. facilities should have full understanding of 
chemical hazards 
2. facilities, chemicals, equipment, modifications 
should be regularly reviewed for potential 
hazards 
3. material handling and storage SOP’s should be 
in place 
4. all product information should be accurate 
and accessible

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West Helena Chemical Explosion

  • 1. May 8, 1997 West Helena, Arkansas BPS, Inc.
  • 2. Setting the Scene ➔Bartlo Packaging Inc. (BPS) ➔located in a rural/agricultural area ➔agricultural chemical packaging facility ➔bulk shipments repackaged ○ pesticides and insecticides ➔130 employees
  • 3. The Incident ➔3 firefighters dead ➔17 firefighters injured ➔hundreds evacuated ➔hundreds sheltered in place ➔multi-agency response ➔2 weeks to extinguish
  • 4. The Response ➔smoke discovered by employees ➔FD called at 1302 ➔West Helena FD responds ➔Helena FD requested (mutual aid) ➔West Helena chief meets facility personnel
  • 5. The Response ➔yellow smoke is observed ➔Chiefs review MSDS sheets ➔units pull back to plan ➔explosion occurs ➔4 firefighters trapped by debris ➔1 firefighter is rescued
  • 6. The Response ➔firefighting operations cease ➔hazmat team requested (toxic smoke) ➔fire could not be extinguished ➔fire was left to burn out
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. The Chemical Azinphos-methyl (AZM) 2783 Organophosphorous pesticide
  • 14. What went wrong? Possible Scenarios ➔chemical decomposed by compressor heat ➔decomp began prior to delivery ➔incompatible chemicals react ➔compressor overheats AZM sack
  • 18. Lessons Learned 1. facilities should have full understanding of chemical hazards 2. facilities, chemicals, equipment, modifications should be regularly reviewed for potential hazards 3. material handling and storage SOP’s should be in place 4. all product information should be accurate and accessible

Hinweis der Redaktion

  1. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information
  2. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information
  3. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information
  4. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information
  5. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information
  6. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information
  7. “...determined that the incident was most likely caused by the decomposition of a bulk sack containing the pesticide Azinphos methyl (AZM) 50W which had been placed against or close to a hot compressor discharge pipe. Under this scenario, the heat from the discharge pipe would have caused the pesticide material to decompose and give off flammable vapors which resulted in the fatal explosion.” ERG - not found NIOSH - read information (flammable?) MSDS - review information ERG - read information - 2783 - guide 152