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Fruit & Vegetable
Processing &
Packaging Plants
Bajaj Processpack was founded in 1988 by a group of
technocrats and engineers, who were pioneers of this
industry with decades of experience in food processing and
packaging industry.
Over the last 25 years, the company has successfully
installed and commissioned over 500 small-medium level
processing units world over.
Over the years our company adopted and integrated latest
technologies available worldwide and collaborated with key
international players.
This has resulted in bringing together state-of-the-art
technologies and equipment being offered on turnkey basis
to our clients at competitive prices.
Today, the company has have grown into being an industry
leader, with technical and manufacturing capability to
provide complete solution for setting up turnkey projects
for processing and packaging of fruits and vegetables.
Infrastructure
Manufacturing facilities of the company are spread over
150,000 sq ft. of floor area in three locations across
subarban Delhi.
Sahibabad Industrial Area, Uttar Pradesh
Noida, Uttar Pradesh
Bahalgarh Industrial Area, Haryana
Our manufacturing units have advanced processing
equipment for stainless steel fabrication and machinery
manufacturing industry like MIG, TIG and Argon welding,
CNC machining centre, as well as quality control
instruments and inspection staff.
We execute Turnkey Projects for
..................................................................................................................
Processing of fruits & vegetables into pulp, puree, paste,
juice concentrates, jams, juices, ketchup, dehydrated
fruits and vegetables and end-packaging in cans, bottles
and pouches.
..................................................................................................................
Automatic washing and grading lines for a variety of
fresh fruits and vegetables.
..................................................................................................................
Dairy Processing Plant for Pasteurisation, UHT Milk,
Powdered Milk, Flavoured Milk, etc.
..................................................................................................................
Automatic Plant for RTS Juice Processing and Packaging
in Glass, PET, Aseptic Packaging, Automatic Plant for
Packaged Drinking Water, Carbonated Beverages, etc.
..................................................................................................................
FRUIT & VEGETABLE
PROCESSING &
PACKAGING PLANTS
International quality plants and machines from
Bajaj Processpack can treat most fruits &
vegetables, be it a tropical fruit, deciduous fruit,
citrus fruit or tomato for the production of:
Ÿ Single strength pulp/juices
Ÿ Juice/pulp concentrates
Ÿ Fruit juices
Ÿ Jams
Ÿ Canned fruit
Ÿ Fruit salad
Ÿ Tomato puree/paste
Ÿ Tomato sauces and ketchup
Ÿ Ginger, garlic & onion paste/powder
Ÿ Condiments/salsa/mustard/mayonnaise
Ÿ End packaging for above products in
cans/bottles, pouches and aseptic packaging
We offer medium to large scale plants ranging from
1 to 10 MT per hour capacity.
These plants are custom built and setup on turnkey
basis with complete installation and commissioning.
Various end-packaging options are offered like PET
bottles, cans and aseptic packaging.
SORTING OF SOUND FRUIT
PULP PREHEATING PASTEURIZATION
FRUIT WASHING
PULP REFINING
FRUIT CUTTING CONVEYOR
STANDARDISATION PULP / JUICE CONCENTRATIONDECANTER
Raw material End product Production Solid content End-product
capacity (deg. Brix) packing
Mango Pulp/Juice 1 to 10 MT/hr 14-16/ 28-30 Tin Cans/Aseptic Bag/
Concentrate PET Bottle
Guava Pulp/Juice 1 to 10 MT/hr 8-9/ 18-20 Tin Cans/Aseptic Bag
Concentrate PET Bottle
Papaya Pulp/Juice 1 to 10 MT/hr 10-11/ 20-22 Tin Cans/Aseptic Bag
Concentrate PET Bottle
PROCESS FLOW LINE FOR MANGO / GUAVA / PAPAYA
ASEPTIC STERLIZATION ASEPTIC FILLING
FRUIT CRUSHING This process line can handle all kinds
fruits with similar characteristic. This
processing line has high level of
automation, low labour intensity, ease
of operation, safe functioning and low
operation cost. The line adopts
hygenic processing, it can be cleaned
thoroughly and has high level of
sanitation.
The king of the fruits, Mango is one of
the most popular, nutritionally rich
fruits with unique flavour, fragrance,
taste, and health promoting qualities,
making it numero-uno among new
functional foods, often labelled as
“super fruits.” Mango is one of the
delicious seasonal fruit grown in the
tropics. The tree is believed to have
originated in the sub-Himalayan
plains of Indian subcontinent.
Guava is another tropical fruit rich in
high-content nutrients. With its
unique flavor, taste, and health-
promoting qualities, the fruit easily
fits in the new functional foods
category, often called “super-fruits.” It
is an evergreen, tropical shrub or low-
growing small tree which originated in
the central Americas. Adaptability
makes it a favourite commercial crop
in some tropical areas.
Papaya: Deliciously sweet with musky
undertones and a soft, butter-like
consistency, it is no wonder the
papaya was reputably called the “fruit
of the angels” by Christopher
Columbus. Once considered quite
exotic, they can now be found in
markets throughout the year.
Although there is a slight seasonal
peak in early summer and fall, papaya
trees produce fruit year round.
DESTONING / PULPING
JUICE BOTTLING
CANNING
RIPE TOMATO/CARROT
RECEIVING FRUIT WASHING
JUICE EXTRACTION
INSPECTION CONVEYOR
JUICE CONCENTRATION ASEPTIC STERLIZATION
Raw material End product Production Solid content End-product
capacity (deg. Brix) packing
Tomato Juice/Puree/ 1 to 10 MT/hr 4-5 / 12-16 / 28-30 Tin Cans/Glass/PET Bottles/
Paste/Ketchup Aseptic Bag/Pouch
Carrot Single Strength 1 to 10 MT/hr 8-9 Tin Cans/ Glass/PET Bottles/
Juice/Pulp Aseptic Bag
PROCESS FLOW LINE FOR TOMATO / CARROT
Tomato is the edible, often red
fruit/berry commonly known as a
tomato plant. The species originated in
the South American Andes and it is
used as a food originated in Mexico,
and spread throughout the world. Its
many varieties are now widely grown,
sometimes in greenhouses in cooler
climates. Tomato is consumed in
diverse ways, including raw, as an
ingredient in many dishes, sauces,
salads, and drinks. Botanically a fruit
rich in lycopene, it is considered a
vegetable for culinary purposes and
has may have beneficial health effects.
Tomato paste is a thick paste made by
concentrating tomatoes to reduce
moisture, straining them to remove
the seeds and skin, and cooking them
again to reduce them to a thick, rich
concentrate. In contrast, tomato purée
is a liquid with a consistency between
crushed tomatoes and tomato paste,
and consists of tomatoes that have
been boiled briefly and strained.
Carrot is a root vegetable, usually
orange in colour, though purple, red,
and yellowish varieties exist. It has a
crisp texture when fresh. The most
commonly eaten part of a carrot is a
taproot, although the greens are
sometimes eaten as well. The
domestic carrot has been selectively
bred for its greatly enlarged and more
palatable, less woody-textured edible
taproot. Carrots are widely used in
many cuisines, especially in the
preparation of salads, pulps and juices
as a tradition in many regional foods.
Carrots are available throughout the
year, locally grown carrots are in
season in the summer and fall when
they are the freshest and most
flavourful. Carrot roots have a crunchy
texture and a sweet and minty
aromatic taste, while the greens are
fresh tasting and slightly bitter.
HOT BREAK TREATMENT
UP TO 95°c (ADJUSTABLE)
TOMATO/CARROT
CRUSHING
ASEPTIC BULK
CANNING
FRUIT RECEIVING FRUIT WASHING JUICE EXTRACTION
ASEPTIC FILLINGJUICE / CONCENTRATION ASEPTIC STERLIZATION
CANNING
Raw material End product Production Solid content End-product
capacity (deg. Brix) packing
Orange Single strength 1 to 10 MT/hr 9-11 / 55-65 Tin Cans/Aseptic Bag/
Juice/Concentrate PET Bottles
PROCESS FLOW LINE FOR CITRUS FRUITS
DECANTER PASTEURIZATION
JUICE BOTTLING
Oranges are classified into two
general categories, sweet and bitter,
with the former being the type most
commonly consumed. Popular sweet-
varieties include Valencia, Navel,
Persian varieties, and blood orange.
Available in the market all-round the
year, oranges are the most common
citrus fruits consumed world over.
They are not only popular for their
raw & pulpy slices, juicy nature, tangy
and sweet flavour but also for their
goodness of Vitamin C. Tangerines
are related varieties of oranges
distinguished by loose, easily peeled
shin (pericarp) and sweet juicy flesh
(arils).
A wide range of citrus fruits of similar
characteristic can be processed on this
line. The end product is pure flavour,
bright colour, and with a high material
usage percentage. This processing line
has high level of automation, low
labour intensity, ease of operation,
safe functioning and low operation
cost. The line adopts hygenic
processing, it can be cleaned
thoroughly and has high level of
sanitation.
FRUIT RECEIVING FRUIT WASHING
SEPARATOR/CENTRIFUGE
CRUSHING BY HAMMER MILL
JUICE/CONCENTRATION ASEPTIC STERLIZATION
PASTEURIZATIONENZYMETIC TREATMENT
Raw material End product Production Solid content End-product
capacity (deg. Brix) packing
Apple Single strength 1 to 10 MT/hr 10-12 / 70-72 Tin Cans/Aseptic Bag/
Juice/Concentrate Glass/ PET Bottles
Pear Single strength 1 to 10 MT/hr 9-11 / 70-72 Tin Cans/
Juice/Concentrate Aseptic Bag/
Glass/ PET Bottles
PROCESS FLOW LINE FOR APPLE / PEAR / PINEAPPLE
This line is ideal for processing of
clarified juice from a wide range of raw
fruits like apple, pear and pineapple
which have similar characteristic. The
procedures is to crush the whole fruit in
a Fruit/Hammer Mill. The crushed fruit
is called mash which is then passed
through a Belt Press to get the high
yield of juice. The end-product thus
received has pure flavour, bright colour,
and high material usage percentage.
This processing line has high level of
automation, low labour intensity, ease
of operation, safe functioning and low
operation cost. The line adopts hygienic
processing, can be cleaned thoroughly
and has high level of sanitation.
Apple: Delicious and crunchy, apple is
one of the most popular and favourite
fruits among the health conscious and
fitness lovers who firmly believe in the
concept of “health is wealth.” This
wonderful fruit is packed with rich
phyto-nutrients that, in the true sense
is indispensable for optimal health.
Certain antioxidants in apple have
several health promoting and disease
prevention properties, and thereby,
truly justifying the adage, “an apple a
day keeps the doctor away.” Apart from
health care and nutrition, it is also
known for medicinal values.
Pear: Sweet, delicious and rich
flavoured pears offer crunchiness of
apples yet juicy as peach and nectarine.
They are widely popular, particularly in
the whole of the northern hemisphere,
for their unique nutrient qualities. It is
said that pear is related to the apple.
Unlike apples though, most pear
varieties have paper-thin skins which
are not easy to peel. The skins vary in
colour – yellow, green, brown, red, or a
combination of any of these colours.
The light colour flesh of pears is juicy,
sweet and usually mild. Its texture is
soft and buttery and some varieties
have grainy flesh.
Pineapple is one of the most prized
and popular fruits. Also known as
“ananas” has an interesting history to
narrate. The fruit is actually indigenous
to Paraguay, in South America from
where it spread to the South and
Central Americas and to the West
Indies. The pineapple is a tropical plant
with edible multiple fruit consisting of
coalesced berries, and the most
economically significant plant.
JUICE EXTRACTION
BY BELT PRESS
ASEPTIC FILLING
e
JUICE BOTTLING
CANNING
INSPECTION/PREPARATION/CUTTING/SORTING
In-feed Conveyor /
Screw-type Conveyor
..................................................................
Inspection–Preparation–Cutting Conveyor
For feeding, inspection, preparation or
cutting of fresh fruits and vegetables.
Available from 1 to 10 MT/hr feed
capacities.
Sorting and Fruit Cutting Conveyor
...................................................................................
For feeding, inspection, preparation and cutting of fresh
fruits or vegetables. Available from 1 to 10 MT/hr feed
capacities and in one to three tier models having 6 to
24 work stations.
Two-Tier Inspection /
Cutting Conveyor
Bucket Elevator
.............................................................
For moving or lifting the fruits or
vegetables to the crusher or extraction
machines. Available in various sizes as per
capacity requirement.
Roller Drum Washer
.................................................................................
For washing various root vegetables and hard fruits
which may require extensive cleaning. Fruits get
tumbled, while conveyed, and get washed. The inside
chamber may optionally be fitted with brushes .
Available in 2 to 10 MT/hr capacities.
Fruit & Vegetable Washer
..............................................................................................................
Suitable for washing mangoes, litchi, tomato, carrot, apple or leafy/root
vegetables. The fruits or vegetables are subjected to strong water agitation
for removal of dirt. The washers can also be fitted with removable type
roller brushes to enhance cleaning process. A PE/SS chain outfeed conveyor
carries the product to the next stage. The machine can also be fitted with
secondary fresh water spraying or surface moisture reducing air blowers.
Available in following models:
Model No. Capacity Power
MFW 1000 750–1000 kg/hr 6 HP
MFW 2000 1500–2000 kg/hr 9 HP
MFW 3000 3000 kg/hr 12 HP
MFW 5000 5000 kg/hr 15 HP
MFW 10000 10000 kg/hr 25 HP
PRE-PROCESSINGWASHING/PREPARATION
Hot Break System
..................................................................................................................
The Hot Break System generates a thermal treatment that completely
inactivates the pectic enzymatic activity. Suitable for pre-heating of tomato
and guavas before juice extraction. The raw washed tomatoes or guavas are
crushed in the mill and gets collected in the bottom tank. The Hot Break
System is then circulated through the heat exchanger for preheating up to
required temperature. Steam is the heating media used in the heat
exchanger to heat the crush. After achieving the required temperature the
product is discharged to a pulper for pulp extraction.
Advantages of Hot Break System:
l Deactivating the enzymes, which are likely to be generated.
l Getting good colour and maximum recovery.
l Better quality of the product.
Available in capacities from 1 to 10 MT/hr.
Hammer Crusher
................................................................................................
Suitable to crush seedless fruits/vegetables before pulping/juice
extraction. Fitted with swing type hammer which ensures even
granulating of crushed material.
Available in following models and capacities:
Model No. Capacity Power
C 120 3 MT/hr 7.5 HP
C 123 5 MT/hr 10 HP
C 126 10 MT/hr 20 HP
FRUIT JUICE/PULP EXTRACTION
Pulper
.....................................................................................................
This machine is used for skin removal, pulping and finishing of
pulps from produce like mangoes, litchi, pineapple, tomato, carrot
etc.
The equipment incorporate scraper rotors, spiral scraper and
brushes rotating at high speed which separate the stone, skin and
pulp. The secondary stage refines the pulp received from the
primary stage.
Model No. Capacity Type Motor
P2-120 3 MT/hr Twin 12.5 HP
P2-123 5 MT/hr Twin 22.5 HP
P2-126 7.5-10 MT/hr Twin 35 HP
Destoner
..........................................................................................
The machine is suitable for removing the stone/seed from
fruits like mango, peach, apricot, cherry etc. by changing
different perforation screens.
The fruits are opened up in the special crushing zone and the
pulp is separated from the skin and stone.
Destoner is available in capacities from 1 to 10 MT/hr.
Turbo Extractor / Refiner
...............................................................................................
l Suitable for cold break crushing/pulping of seedless
fruit/vegetable like tomatoes to make concentrate juice and
sauces.
l Cold break extraction ensures lower temperature of enzyme
passivation thus enhancing colour and quality of the pulp.
l The first stage makes the first break then the refiner separates
the skin and seeds from pulp.
l The refiner is fitted with different perforation screens.
l Production range: 1 to 10 MT/hr
PRE-PROCESSINGFRUIT JUICE /PULP EXTRACTION
Decanter
..............................................................................
Suitable for continuous separation of suspended
solids from liquids or clarification of liquids. Modular
construction, optimal adaptation to raw
fruit/vegetable.
Available from 2 to 10 MT/hr.
PRE-PROCESSINGFRUIT JUICE/PULP EXTRACTION
Belt Press
....................................................................................................................................................................
This is a continuous juice extractor especially for fruits like apple, grape, pear, pineapple and carrot etc. The
speciality of this machine is its high yield percentage of extracted juice. The machine is robust, multi-purpose
and easy to maintain. Available in following models:
Model No. TBP-03 TBP-05 TBP-10
Capacity 3 MT/hr 5 MT/hr 10 MT/hr
Belt Width in mm 1000 1200 1750
Power HP 18 22 22
Size in mm 4000x1500x1900 4500x1800x2200 4600x2300x2350
Weight in kg 3600 4200 5800
Multi-tube Coaxial Heat Pasteurizer
..................................................................................................................................
Multi-tube Coaxial Heat Pasteurizer are particularly suitable for pasteurizing and/or
cooling of products having medium to high viscosity like pulp, puree etc.
It can be designed in monotube/multitube/shell & tube/three-four concentric tube
type models depending upon the requirements of the product/capacity. Clean in Place
(CIP) cleaning system can also be incorporated.
Available from 1 to 10 MT/hr capacities.
Pasteurizer – Plate Type
..................................................................................
This is a fully automatic system suitable to pasteurize
juice and other beverages to ensure long period shelf-life
of the product.
The unit includes multi-stage heating and cooling
system which are equipped with state-of-the-art
controls like Temperature, Pressure, Flow Rate Data
Logger, Product Pressure Sensors, Product Line
Thermocouples with displays.
The complete unit is equipped with automatic CIP
cleaning system. The unit is available in various
capacities varying from 1 to 10 MT/hr.
PRE-PROCESSINGPASTEURIZATION/STERILIZATION & EVAPORATION
Forced Circulation Evaporator
...................................................................
This is ideal for concentration of high viscous
material and products with higher solids or
tomato paste using “Hot break” or “Cold
break” process. Sometimes these are used in
series with falling film evaporator as finishing
effect for achieving higher concentration. In
this type of evaporator, liquid is pumped
through heat exchanger tubes at high velocity
(1.5 to 4.0 m/s) avoiding precipitation and
creating high turbulence; liquid is then passed
through vapour separator for separation of
vapour and finally condensing the vapour in
the condenser.
Available in capacities ranging from 1500 to
25000 LPH water evaporation.
Falling Film Evaporator
..................................................................
Suitable for concentration of all clear juices.
Available in single/double for low to medium
capacity plants and triple/quadruple effect
with TVR (Thermal Vapour Re-compression)
on first effect for large capacity plants.
Consists of vertical “Falling Film” tubenest,
cylindrical evaporator chamber, mixing
condenser, vacuum system.
Available from 2000 to 15000 LPH water
evaporation capacities.
PRE-PROCESSINGCONCENTRATION & EVAPORATION
Sterilizer
...........................................................
Suitable to sterilize juice/concentrate/
puree/paste by thermo physical
treatment to reduce bacteria and ensure
shelf-life.
Can be designed in tube-in-tube, tube
nest, scrape surface, plate type to suit
different products.
Available from 1 to 10 MT/hr capacities.
Aseptic Filler
.............................................................
Aseptic packaging has been defined as a
procedure consisting of sterilization of the
packaging material or container, filling
with a sterile product in an aseptic
environment. Moreover, containers must
be hermetically sealed to prevent
contamination.
Fillers can fill bag in drum in range of 5 to
220 Ltrs.
Available in single/double head models.
PRE-PROCESSINGASEPTIC STERILIZATION / FILLING
PRE-PROCESSINGUTILITIES AND ACCESSORIES
Clean-in-Place (CIP) System
...........................................................................................................................................................
CIP Systems are used for thorough cleaning of various equipment or pipelines installed in dairy, food or
beverage industries. The system greatly reduces microbial growth in the processed product and enhances
product quality.
CIP system includes equipment, pipeline, flow sequence control. According to the hydrodynamic analysis,
the machine is capable of cleaning equipments by controlled high pressure flow of cleaning liquids in
flow-in-circle operation.
CIP systems can be designed for manual, semi-automatic or fully automatic operations. It incorporates
clean water tank, alkali liquid tank, calefaction equipment, pump, PHE etc.
Automatic Canning Machine
.........................................................................
Suitable for filling and seaming viscous products
like tomato puree / paste or mango pulp in cans
up to 5 kg capacity.
The machine incorporates plunger type filler for
filling round cans of sizes up to 700 mm dia
(5 kg). The filler is synchronized with seaming
machine to achieve filling / seaming speed.
Available from 50 to 200 cans/min capacities.
PRE-PROCESSINGUTILITIES AND ACCESSORIES
Centrifugal Pumps
.............................................................
Suitable to transfer easy free flowing
liquids of low viscosity.
Available in capacities from 1 to 10 MT/hr.
Positive Displacement Screw
Pumps
.................................................................
These pumps are generally used for
pumping low to medium viscous liquids.
Available in capacities from 1 to 10 MT/hr.
Rotary Lobe Pumps
................................................................
Suitable for pumping viscous liquids with
suspended solids/powder or high viscosity
product.
Available in capacities from 1 to 10 MT/hr.
Stainless Steel Tanks
(For Storage / Blending / Dispensing)
................................................................................................................
Suitable to collect, store, dispense and blend products like pulp, juice,
beverages, sugar syrup, dairy products and pharmaceutical liquids. These
tanks can be fitted with stirrer or blending device, manhole, temperature
indicator, liquid level indicator and CIP spraying head.
These tanks can be fabricated in SS 304, SS 316 or SS 316 C in single,
double or triple layer with or without steam jacket insulation. The tanks are
welded with smooth inner walls and are finished up to 150 grit finish and
hydraulic tested.
Available in capacities from 100 litre to 30 KL.
SS Sanitary Pipeline/fittings
........................................................................
Required for interconnecting various machines/
pumps/tanks for transfer of liquids like
pulp/juices/concentrates.
Available in sanitary design, easy to clean and
options of SS 304/316L.
Global environment is changing rapidly and the
market competition is also getting increasingly
keen.
Globalization has brought in new challanges and
opportunities in the 21st Century. Our company
has adopted and integrated latest technologies
available worldwide and collaborated with key
international players.This has resulted in bringing
together latest state-of-the-art technologies and
equipment being offered on a complete turn-key
basis to our clients at competitive prices.
Full Spectrum Know-how
Bajaj Processpack Ltd. has more than 25 years of experience
in catering to the needs of the fruits & vegetable processing
industry. Our know-how in this field extends over the full
spectrum of processing juices, pulp extraction and
concentration, dehydration up to final packaging in bottles,
cans, aseptic drums and pouches.
This provides our clients with the ideal pool of knowledge to
optimize and develop particular processing units. Our team
of professional food technologists and engineers provide our
clients complete set of services including design, equipment
capacity selection, supply & installation of the entire
processing / packaging plant including pipelines,
commissioning and training.
We can also provide design guidance and implementation of
utility facilities like steam boilers, compressed air systems,
refrigeration systems and water treatment systems.
Sales and Service
Bajaj Processpack has an excellent sales and servicing team with specialised knowledge and
dedication towards total customer satisfaction. Our operating concept is to work around our
customer’s needs. We pay great attention and value to our clients’ after-sales-service needs
at all times specially focusing on the peak season needs.
Renowned Indian Private Sector Customers
We are proud to have setup more than 500 food processing and packaging units worldwide.
Our client base in India includes leading names in the industry like Hindustan Unilever
Limited, ITC, ConAgra Foods, Del Monte, Jubiliant Foodworks, Mother Dairy, Dabur India Ltd.,
Haldiram Group, Bikanervala, Britannia Industries, DS Group, Bisleri, Reliance Fresh and
Sahara Group and many more.
We have worked with more than 50 state agricultural universities/ICAR units in setting up
post-harvest technology-cum-training centers across India.
Our company has had the privilege of working with international renowned organizations
like the World Bank, United Nations, FAO and the Commonwealth Secretariat.
Our Global Footprint
Bajaj Processpack has exported to over 30 countries worldwide, spread over Africa, Middle-
East and South America.
Head office: B-136, Sector 63
Noida, Uttar Pradesh 201301, India
Tel: +91 120 463 9950-99 Fax: +91 120 463 9951
Email: sales@bajajmachines.com www.bajajprocesspack.com
+91 120 463 9950
Fruit and vegetable processing plants
International quality plants and machines from Bajaj
Processpack can process most fruits & vegetables, be it
tropical fruit, deciduous fruit, citrus fruit or tomato for
the production of:
Ÿ Single strength pulp/juices
Ÿ Juice/pulp concentrates
Ÿ Fruit juices
Ÿ Jams
Ÿ Canned fruit
Ÿ Fruit salad
Ÿ Tomato puree/paste
Ÿ Tomato sauces and ketchup
Ÿ Ginger, garlic & onion paste/powder
Ÿ Condiments/salsa/mustard/mayonnaise
Ÿ End packaging for above products in cans/bottles,
pouches and aseptic packaging
Automatic plant for RTS juice processing and
packaging
We offer complete Plant and Machineries for:
Ÿ Packaged Drinking Water: Consisting of RO Plant, PET
bottle blowing/filling lines, BOPP, shrink labeling and
cartoning/shrink collating.
Ÿ RTS Juice Beverage: Consisting of beverage blending,
homogenization, pasteurization, bottle blowing/filling
lines, BOPP, shrink labeling and cartoning/shrink
collating.
Ÿ Carbonated Soft Drinks: Consisting of sugar syrup
preparation, beverage blending, chilling, PET bottle
blowing/filling lines, BOPP, shrink labeling and
cartoning/shrink collating.
Fresh fruit and vegetable Washing / Sorting /
Grading and Packing lines
We offer state-of–the-art technologies for washing,
sorting, grading and packing all types of fresh Fruits and
vegetables like orange, apple, pinapple, mango, passion,
plum, pepper, cucumber, tomato, potato, onion etc.
The process involves precise technologies for grading of
various fruits and vegetable on colour, size and weight;
thus providing excellent opportunity for value addition of
horticulture produce and reduce wastage.
We can complete the value addition chain of horticulture
produce by setting up cold-room facilities for storage and
preservation of fresh produce. This includes fruit ripening
chambers, CA cold stores and blast chambers.
Liquid milk processing
We design, manufacture and commission milk processing
plant on turn-key basis and specialize in capacities
varying from 5,000 to 1,00,000 liters per day for the
production of:
Ÿ Soya milk/powder milk
Ÿ Flavoured milk
Ÿ End-products like butter, ghee, dairy whitener,
yoghurt, cottage cheese, ice cream and cheese
Ÿ End-packaging in glass/PP/PET/Aseptic packaging

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Bajaj Processpack Limited – Best Fresh & Flavored Milk Bottling Processing Machines

  • 1. Fruit & Vegetable Processing & Packaging Plants
  • 2. Bajaj Processpack was founded in 1988 by a group of technocrats and engineers, who were pioneers of this industry with decades of experience in food processing and packaging industry. Over the last 25 years, the company has successfully installed and commissioned over 500 small-medium level processing units world over. Over the years our company adopted and integrated latest technologies available worldwide and collaborated with key international players. This has resulted in bringing together state-of-the-art technologies and equipment being offered on turnkey basis to our clients at competitive prices. Today, the company has have grown into being an industry leader, with technical and manufacturing capability to provide complete solution for setting up turnkey projects for processing and packaging of fruits and vegetables. Infrastructure Manufacturing facilities of the company are spread over 150,000 sq ft. of floor area in three locations across subarban Delhi. Sahibabad Industrial Area, Uttar Pradesh Noida, Uttar Pradesh Bahalgarh Industrial Area, Haryana Our manufacturing units have advanced processing equipment for stainless steel fabrication and machinery manufacturing industry like MIG, TIG and Argon welding, CNC machining centre, as well as quality control instruments and inspection staff. We execute Turnkey Projects for .................................................................................................................. Processing of fruits & vegetables into pulp, puree, paste, juice concentrates, jams, juices, ketchup, dehydrated fruits and vegetables and end-packaging in cans, bottles and pouches. .................................................................................................................. Automatic washing and grading lines for a variety of fresh fruits and vegetables. .................................................................................................................. Dairy Processing Plant for Pasteurisation, UHT Milk, Powdered Milk, Flavoured Milk, etc. .................................................................................................................. Automatic Plant for RTS Juice Processing and Packaging in Glass, PET, Aseptic Packaging, Automatic Plant for Packaged Drinking Water, Carbonated Beverages, etc. ..................................................................................................................
  • 3. FRUIT & VEGETABLE PROCESSING & PACKAGING PLANTS International quality plants and machines from Bajaj Processpack can treat most fruits & vegetables, be it a tropical fruit, deciduous fruit, citrus fruit or tomato for the production of: Ÿ Single strength pulp/juices Ÿ Juice/pulp concentrates Ÿ Fruit juices Ÿ Jams Ÿ Canned fruit Ÿ Fruit salad Ÿ Tomato puree/paste Ÿ Tomato sauces and ketchup Ÿ Ginger, garlic & onion paste/powder Ÿ Condiments/salsa/mustard/mayonnaise Ÿ End packaging for above products in cans/bottles, pouches and aseptic packaging We offer medium to large scale plants ranging from 1 to 10 MT per hour capacity. These plants are custom built and setup on turnkey basis with complete installation and commissioning. Various end-packaging options are offered like PET bottles, cans and aseptic packaging.
  • 4. SORTING OF SOUND FRUIT PULP PREHEATING PASTEURIZATION FRUIT WASHING PULP REFINING FRUIT CUTTING CONVEYOR STANDARDISATION PULP / JUICE CONCENTRATIONDECANTER Raw material End product Production Solid content End-product capacity (deg. Brix) packing Mango Pulp/Juice 1 to 10 MT/hr 14-16/ 28-30 Tin Cans/Aseptic Bag/ Concentrate PET Bottle Guava Pulp/Juice 1 to 10 MT/hr 8-9/ 18-20 Tin Cans/Aseptic Bag Concentrate PET Bottle Papaya Pulp/Juice 1 to 10 MT/hr 10-11/ 20-22 Tin Cans/Aseptic Bag Concentrate PET Bottle PROCESS FLOW LINE FOR MANGO / GUAVA / PAPAYA
  • 5. ASEPTIC STERLIZATION ASEPTIC FILLING FRUIT CRUSHING This process line can handle all kinds fruits with similar characteristic. This processing line has high level of automation, low labour intensity, ease of operation, safe functioning and low operation cost. The line adopts hygenic processing, it can be cleaned thoroughly and has high level of sanitation. The king of the fruits, Mango is one of the most popular, nutritionally rich fruits with unique flavour, fragrance, taste, and health promoting qualities, making it numero-uno among new functional foods, often labelled as “super fruits.” Mango is one of the delicious seasonal fruit grown in the tropics. The tree is believed to have originated in the sub-Himalayan plains of Indian subcontinent. Guava is another tropical fruit rich in high-content nutrients. With its unique flavor, taste, and health- promoting qualities, the fruit easily fits in the new functional foods category, often called “super-fruits.” It is an evergreen, tropical shrub or low- growing small tree which originated in the central Americas. Adaptability makes it a favourite commercial crop in some tropical areas. Papaya: Deliciously sweet with musky undertones and a soft, butter-like consistency, it is no wonder the papaya was reputably called the “fruit of the angels” by Christopher Columbus. Once considered quite exotic, they can now be found in markets throughout the year. Although there is a slight seasonal peak in early summer and fall, papaya trees produce fruit year round. DESTONING / PULPING JUICE BOTTLING CANNING
  • 6. RIPE TOMATO/CARROT RECEIVING FRUIT WASHING JUICE EXTRACTION INSPECTION CONVEYOR JUICE CONCENTRATION ASEPTIC STERLIZATION Raw material End product Production Solid content End-product capacity (deg. Brix) packing Tomato Juice/Puree/ 1 to 10 MT/hr 4-5 / 12-16 / 28-30 Tin Cans/Glass/PET Bottles/ Paste/Ketchup Aseptic Bag/Pouch Carrot Single Strength 1 to 10 MT/hr 8-9 Tin Cans/ Glass/PET Bottles/ Juice/Pulp Aseptic Bag PROCESS FLOW LINE FOR TOMATO / CARROT
  • 7. Tomato is the edible, often red fruit/berry commonly known as a tomato plant. The species originated in the South American Andes and it is used as a food originated in Mexico, and spread throughout the world. Its many varieties are now widely grown, sometimes in greenhouses in cooler climates. Tomato is consumed in diverse ways, including raw, as an ingredient in many dishes, sauces, salads, and drinks. Botanically a fruit rich in lycopene, it is considered a vegetable for culinary purposes and has may have beneficial health effects. Tomato paste is a thick paste made by concentrating tomatoes to reduce moisture, straining them to remove the seeds and skin, and cooking them again to reduce them to a thick, rich concentrate. In contrast, tomato purée is a liquid with a consistency between crushed tomatoes and tomato paste, and consists of tomatoes that have been boiled briefly and strained. Carrot is a root vegetable, usually orange in colour, though purple, red, and yellowish varieties exist. It has a crisp texture when fresh. The most commonly eaten part of a carrot is a taproot, although the greens are sometimes eaten as well. The domestic carrot has been selectively bred for its greatly enlarged and more palatable, less woody-textured edible taproot. Carrots are widely used in many cuisines, especially in the preparation of salads, pulps and juices as a tradition in many regional foods. Carrots are available throughout the year, locally grown carrots are in season in the summer and fall when they are the freshest and most flavourful. Carrot roots have a crunchy texture and a sweet and minty aromatic taste, while the greens are fresh tasting and slightly bitter. HOT BREAK TREATMENT UP TO 95°c (ADJUSTABLE) TOMATO/CARROT CRUSHING ASEPTIC BULK CANNING
  • 8. FRUIT RECEIVING FRUIT WASHING JUICE EXTRACTION ASEPTIC FILLINGJUICE / CONCENTRATION ASEPTIC STERLIZATION CANNING Raw material End product Production Solid content End-product capacity (deg. Brix) packing Orange Single strength 1 to 10 MT/hr 9-11 / 55-65 Tin Cans/Aseptic Bag/ Juice/Concentrate PET Bottles PROCESS FLOW LINE FOR CITRUS FRUITS
  • 9. DECANTER PASTEURIZATION JUICE BOTTLING Oranges are classified into two general categories, sweet and bitter, with the former being the type most commonly consumed. Popular sweet- varieties include Valencia, Navel, Persian varieties, and blood orange. Available in the market all-round the year, oranges are the most common citrus fruits consumed world over. They are not only popular for their raw & pulpy slices, juicy nature, tangy and sweet flavour but also for their goodness of Vitamin C. Tangerines are related varieties of oranges distinguished by loose, easily peeled shin (pericarp) and sweet juicy flesh (arils). A wide range of citrus fruits of similar characteristic can be processed on this line. The end product is pure flavour, bright colour, and with a high material usage percentage. This processing line has high level of automation, low labour intensity, ease of operation, safe functioning and low operation cost. The line adopts hygenic processing, it can be cleaned thoroughly and has high level of sanitation.
  • 10. FRUIT RECEIVING FRUIT WASHING SEPARATOR/CENTRIFUGE CRUSHING BY HAMMER MILL JUICE/CONCENTRATION ASEPTIC STERLIZATION PASTEURIZATIONENZYMETIC TREATMENT Raw material End product Production Solid content End-product capacity (deg. Brix) packing Apple Single strength 1 to 10 MT/hr 10-12 / 70-72 Tin Cans/Aseptic Bag/ Juice/Concentrate Glass/ PET Bottles Pear Single strength 1 to 10 MT/hr 9-11 / 70-72 Tin Cans/ Juice/Concentrate Aseptic Bag/ Glass/ PET Bottles PROCESS FLOW LINE FOR APPLE / PEAR / PINEAPPLE
  • 11. This line is ideal for processing of clarified juice from a wide range of raw fruits like apple, pear and pineapple which have similar characteristic. The procedures is to crush the whole fruit in a Fruit/Hammer Mill. The crushed fruit is called mash which is then passed through a Belt Press to get the high yield of juice. The end-product thus received has pure flavour, bright colour, and high material usage percentage. This processing line has high level of automation, low labour intensity, ease of operation, safe functioning and low operation cost. The line adopts hygienic processing, can be cleaned thoroughly and has high level of sanitation. Apple: Delicious and crunchy, apple is one of the most popular and favourite fruits among the health conscious and fitness lovers who firmly believe in the concept of “health is wealth.” This wonderful fruit is packed with rich phyto-nutrients that, in the true sense is indispensable for optimal health. Certain antioxidants in apple have several health promoting and disease prevention properties, and thereby, truly justifying the adage, “an apple a day keeps the doctor away.” Apart from health care and nutrition, it is also known for medicinal values. Pear: Sweet, delicious and rich flavoured pears offer crunchiness of apples yet juicy as peach and nectarine. They are widely popular, particularly in the whole of the northern hemisphere, for their unique nutrient qualities. It is said that pear is related to the apple. Unlike apples though, most pear varieties have paper-thin skins which are not easy to peel. The skins vary in colour – yellow, green, brown, red, or a combination of any of these colours. The light colour flesh of pears is juicy, sweet and usually mild. Its texture is soft and buttery and some varieties have grainy flesh. Pineapple is one of the most prized and popular fruits. Also known as “ananas” has an interesting history to narrate. The fruit is actually indigenous to Paraguay, in South America from where it spread to the South and Central Americas and to the West Indies. The pineapple is a tropical plant with edible multiple fruit consisting of coalesced berries, and the most economically significant plant. JUICE EXTRACTION BY BELT PRESS ASEPTIC FILLING e JUICE BOTTLING CANNING
  • 12. INSPECTION/PREPARATION/CUTTING/SORTING In-feed Conveyor / Screw-type Conveyor .................................................................. Inspection–Preparation–Cutting Conveyor For feeding, inspection, preparation or cutting of fresh fruits and vegetables. Available from 1 to 10 MT/hr feed capacities. Sorting and Fruit Cutting Conveyor ................................................................................... For feeding, inspection, preparation and cutting of fresh fruits or vegetables. Available from 1 to 10 MT/hr feed capacities and in one to three tier models having 6 to 24 work stations. Two-Tier Inspection / Cutting Conveyor Bucket Elevator ............................................................. For moving or lifting the fruits or vegetables to the crusher or extraction machines. Available in various sizes as per capacity requirement.
  • 13. Roller Drum Washer ................................................................................. For washing various root vegetables and hard fruits which may require extensive cleaning. Fruits get tumbled, while conveyed, and get washed. The inside chamber may optionally be fitted with brushes . Available in 2 to 10 MT/hr capacities. Fruit & Vegetable Washer .............................................................................................................. Suitable for washing mangoes, litchi, tomato, carrot, apple or leafy/root vegetables. The fruits or vegetables are subjected to strong water agitation for removal of dirt. The washers can also be fitted with removable type roller brushes to enhance cleaning process. A PE/SS chain outfeed conveyor carries the product to the next stage. The machine can also be fitted with secondary fresh water spraying or surface moisture reducing air blowers. Available in following models: Model No. Capacity Power MFW 1000 750–1000 kg/hr 6 HP MFW 2000 1500–2000 kg/hr 9 HP MFW 3000 3000 kg/hr 12 HP MFW 5000 5000 kg/hr 15 HP MFW 10000 10000 kg/hr 25 HP PRE-PROCESSINGWASHING/PREPARATION
  • 14. Hot Break System .................................................................................................................. The Hot Break System generates a thermal treatment that completely inactivates the pectic enzymatic activity. Suitable for pre-heating of tomato and guavas before juice extraction. The raw washed tomatoes or guavas are crushed in the mill and gets collected in the bottom tank. The Hot Break System is then circulated through the heat exchanger for preheating up to required temperature. Steam is the heating media used in the heat exchanger to heat the crush. After achieving the required temperature the product is discharged to a pulper for pulp extraction. Advantages of Hot Break System: l Deactivating the enzymes, which are likely to be generated. l Getting good colour and maximum recovery. l Better quality of the product. Available in capacities from 1 to 10 MT/hr. Hammer Crusher ................................................................................................ Suitable to crush seedless fruits/vegetables before pulping/juice extraction. Fitted with swing type hammer which ensures even granulating of crushed material. Available in following models and capacities: Model No. Capacity Power C 120 3 MT/hr 7.5 HP C 123 5 MT/hr 10 HP C 126 10 MT/hr 20 HP FRUIT JUICE/PULP EXTRACTION
  • 15. Pulper ..................................................................................................... This machine is used for skin removal, pulping and finishing of pulps from produce like mangoes, litchi, pineapple, tomato, carrot etc. The equipment incorporate scraper rotors, spiral scraper and brushes rotating at high speed which separate the stone, skin and pulp. The secondary stage refines the pulp received from the primary stage. Model No. Capacity Type Motor P2-120 3 MT/hr Twin 12.5 HP P2-123 5 MT/hr Twin 22.5 HP P2-126 7.5-10 MT/hr Twin 35 HP Destoner .......................................................................................... The machine is suitable for removing the stone/seed from fruits like mango, peach, apricot, cherry etc. by changing different perforation screens. The fruits are opened up in the special crushing zone and the pulp is separated from the skin and stone. Destoner is available in capacities from 1 to 10 MT/hr. Turbo Extractor / Refiner ............................................................................................... l Suitable for cold break crushing/pulping of seedless fruit/vegetable like tomatoes to make concentrate juice and sauces. l Cold break extraction ensures lower temperature of enzyme passivation thus enhancing colour and quality of the pulp. l The first stage makes the first break then the refiner separates the skin and seeds from pulp. l The refiner is fitted with different perforation screens. l Production range: 1 to 10 MT/hr PRE-PROCESSINGFRUIT JUICE /PULP EXTRACTION
  • 16. Decanter .............................................................................. Suitable for continuous separation of suspended solids from liquids or clarification of liquids. Modular construction, optimal adaptation to raw fruit/vegetable. Available from 2 to 10 MT/hr. PRE-PROCESSINGFRUIT JUICE/PULP EXTRACTION Belt Press .................................................................................................................................................................... This is a continuous juice extractor especially for fruits like apple, grape, pear, pineapple and carrot etc. The speciality of this machine is its high yield percentage of extracted juice. The machine is robust, multi-purpose and easy to maintain. Available in following models: Model No. TBP-03 TBP-05 TBP-10 Capacity 3 MT/hr 5 MT/hr 10 MT/hr Belt Width in mm 1000 1200 1750 Power HP 18 22 22 Size in mm 4000x1500x1900 4500x1800x2200 4600x2300x2350 Weight in kg 3600 4200 5800
  • 17. Multi-tube Coaxial Heat Pasteurizer .................................................................................................................................. Multi-tube Coaxial Heat Pasteurizer are particularly suitable for pasteurizing and/or cooling of products having medium to high viscosity like pulp, puree etc. It can be designed in monotube/multitube/shell & tube/three-four concentric tube type models depending upon the requirements of the product/capacity. Clean in Place (CIP) cleaning system can also be incorporated. Available from 1 to 10 MT/hr capacities. Pasteurizer – Plate Type .................................................................................. This is a fully automatic system suitable to pasteurize juice and other beverages to ensure long period shelf-life of the product. The unit includes multi-stage heating and cooling system which are equipped with state-of-the-art controls like Temperature, Pressure, Flow Rate Data Logger, Product Pressure Sensors, Product Line Thermocouples with displays. The complete unit is equipped with automatic CIP cleaning system. The unit is available in various capacities varying from 1 to 10 MT/hr. PRE-PROCESSINGPASTEURIZATION/STERILIZATION & EVAPORATION
  • 18. Forced Circulation Evaporator ................................................................... This is ideal for concentration of high viscous material and products with higher solids or tomato paste using “Hot break” or “Cold break” process. Sometimes these are used in series with falling film evaporator as finishing effect for achieving higher concentration. In this type of evaporator, liquid is pumped through heat exchanger tubes at high velocity (1.5 to 4.0 m/s) avoiding precipitation and creating high turbulence; liquid is then passed through vapour separator for separation of vapour and finally condensing the vapour in the condenser. Available in capacities ranging from 1500 to 25000 LPH water evaporation. Falling Film Evaporator .................................................................. Suitable for concentration of all clear juices. Available in single/double for low to medium capacity plants and triple/quadruple effect with TVR (Thermal Vapour Re-compression) on first effect for large capacity plants. Consists of vertical “Falling Film” tubenest, cylindrical evaporator chamber, mixing condenser, vacuum system. Available from 2000 to 15000 LPH water evaporation capacities. PRE-PROCESSINGCONCENTRATION & EVAPORATION
  • 19. Sterilizer ........................................................... Suitable to sterilize juice/concentrate/ puree/paste by thermo physical treatment to reduce bacteria and ensure shelf-life. Can be designed in tube-in-tube, tube nest, scrape surface, plate type to suit different products. Available from 1 to 10 MT/hr capacities. Aseptic Filler ............................................................. Aseptic packaging has been defined as a procedure consisting of sterilization of the packaging material or container, filling with a sterile product in an aseptic environment. Moreover, containers must be hermetically sealed to prevent contamination. Fillers can fill bag in drum in range of 5 to 220 Ltrs. Available in single/double head models. PRE-PROCESSINGASEPTIC STERILIZATION / FILLING
  • 20. PRE-PROCESSINGUTILITIES AND ACCESSORIES Clean-in-Place (CIP) System ........................................................................................................................................................... CIP Systems are used for thorough cleaning of various equipment or pipelines installed in dairy, food or beverage industries. The system greatly reduces microbial growth in the processed product and enhances product quality. CIP system includes equipment, pipeline, flow sequence control. According to the hydrodynamic analysis, the machine is capable of cleaning equipments by controlled high pressure flow of cleaning liquids in flow-in-circle operation. CIP systems can be designed for manual, semi-automatic or fully automatic operations. It incorporates clean water tank, alkali liquid tank, calefaction equipment, pump, PHE etc. Automatic Canning Machine ......................................................................... Suitable for filling and seaming viscous products like tomato puree / paste or mango pulp in cans up to 5 kg capacity. The machine incorporates plunger type filler for filling round cans of sizes up to 700 mm dia (5 kg). The filler is synchronized with seaming machine to achieve filling / seaming speed. Available from 50 to 200 cans/min capacities.
  • 21. PRE-PROCESSINGUTILITIES AND ACCESSORIES Centrifugal Pumps ............................................................. Suitable to transfer easy free flowing liquids of low viscosity. Available in capacities from 1 to 10 MT/hr. Positive Displacement Screw Pumps ................................................................. These pumps are generally used for pumping low to medium viscous liquids. Available in capacities from 1 to 10 MT/hr. Rotary Lobe Pumps ................................................................ Suitable for pumping viscous liquids with suspended solids/powder or high viscosity product. Available in capacities from 1 to 10 MT/hr. Stainless Steel Tanks (For Storage / Blending / Dispensing) ................................................................................................................ Suitable to collect, store, dispense and blend products like pulp, juice, beverages, sugar syrup, dairy products and pharmaceutical liquids. These tanks can be fitted with stirrer or blending device, manhole, temperature indicator, liquid level indicator and CIP spraying head. These tanks can be fabricated in SS 304, SS 316 or SS 316 C in single, double or triple layer with or without steam jacket insulation. The tanks are welded with smooth inner walls and are finished up to 150 grit finish and hydraulic tested. Available in capacities from 100 litre to 30 KL. SS Sanitary Pipeline/fittings ........................................................................ Required for interconnecting various machines/ pumps/tanks for transfer of liquids like pulp/juices/concentrates. Available in sanitary design, easy to clean and options of SS 304/316L.
  • 22. Global environment is changing rapidly and the market competition is also getting increasingly keen. Globalization has brought in new challanges and opportunities in the 21st Century. Our company has adopted and integrated latest technologies available worldwide and collaborated with key international players.This has resulted in bringing together latest state-of-the-art technologies and equipment being offered on a complete turn-key basis to our clients at competitive prices. Full Spectrum Know-how Bajaj Processpack Ltd. has more than 25 years of experience in catering to the needs of the fruits & vegetable processing industry. Our know-how in this field extends over the full spectrum of processing juices, pulp extraction and concentration, dehydration up to final packaging in bottles, cans, aseptic drums and pouches. This provides our clients with the ideal pool of knowledge to optimize and develop particular processing units. Our team of professional food technologists and engineers provide our clients complete set of services including design, equipment capacity selection, supply & installation of the entire processing / packaging plant including pipelines, commissioning and training. We can also provide design guidance and implementation of utility facilities like steam boilers, compressed air systems, refrigeration systems and water treatment systems.
  • 23. Sales and Service Bajaj Processpack has an excellent sales and servicing team with specialised knowledge and dedication towards total customer satisfaction. Our operating concept is to work around our customer’s needs. We pay great attention and value to our clients’ after-sales-service needs at all times specially focusing on the peak season needs. Renowned Indian Private Sector Customers We are proud to have setup more than 500 food processing and packaging units worldwide. Our client base in India includes leading names in the industry like Hindustan Unilever Limited, ITC, ConAgra Foods, Del Monte, Jubiliant Foodworks, Mother Dairy, Dabur India Ltd., Haldiram Group, Bikanervala, Britannia Industries, DS Group, Bisleri, Reliance Fresh and Sahara Group and many more. We have worked with more than 50 state agricultural universities/ICAR units in setting up post-harvest technology-cum-training centers across India. Our company has had the privilege of working with international renowned organizations like the World Bank, United Nations, FAO and the Commonwealth Secretariat. Our Global Footprint Bajaj Processpack has exported to over 30 countries worldwide, spread over Africa, Middle- East and South America.
  • 24. Head office: B-136, Sector 63 Noida, Uttar Pradesh 201301, India Tel: +91 120 463 9950-99 Fax: +91 120 463 9951 Email: sales@bajajmachines.com www.bajajprocesspack.com +91 120 463 9950 Fruit and vegetable processing plants International quality plants and machines from Bajaj Processpack can process most fruits & vegetables, be it tropical fruit, deciduous fruit, citrus fruit or tomato for the production of: Ÿ Single strength pulp/juices Ÿ Juice/pulp concentrates Ÿ Fruit juices Ÿ Jams Ÿ Canned fruit Ÿ Fruit salad Ÿ Tomato puree/paste Ÿ Tomato sauces and ketchup Ÿ Ginger, garlic & onion paste/powder Ÿ Condiments/salsa/mustard/mayonnaise Ÿ End packaging for above products in cans/bottles, pouches and aseptic packaging Automatic plant for RTS juice processing and packaging We offer complete Plant and Machineries for: Ÿ Packaged Drinking Water: Consisting of RO Plant, PET bottle blowing/filling lines, BOPP, shrink labeling and cartoning/shrink collating. Ÿ RTS Juice Beverage: Consisting of beverage blending, homogenization, pasteurization, bottle blowing/filling lines, BOPP, shrink labeling and cartoning/shrink collating. Ÿ Carbonated Soft Drinks: Consisting of sugar syrup preparation, beverage blending, chilling, PET bottle blowing/filling lines, BOPP, shrink labeling and cartoning/shrink collating. Fresh fruit and vegetable Washing / Sorting / Grading and Packing lines We offer state-of–the-art technologies for washing, sorting, grading and packing all types of fresh Fruits and vegetables like orange, apple, pinapple, mango, passion, plum, pepper, cucumber, tomato, potato, onion etc. The process involves precise technologies for grading of various fruits and vegetable on colour, size and weight; thus providing excellent opportunity for value addition of horticulture produce and reduce wastage. We can complete the value addition chain of horticulture produce by setting up cold-room facilities for storage and preservation of fresh produce. This includes fruit ripening chambers, CA cold stores and blast chambers. Liquid milk processing We design, manufacture and commission milk processing plant on turn-key basis and specialize in capacities varying from 5,000 to 1,00,000 liters per day for the production of: Ÿ Soya milk/powder milk Ÿ Flavoured milk Ÿ End-products like butter, ghee, dairy whitener, yoghurt, cottage cheese, ice cream and cheese Ÿ End-packaging in glass/PP/PET/Aseptic packaging