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Peel off category: the coildwhose zincisgettingremoved.
For WIP,write WIPin subinventoryspace and03 and copyin excel. We’ve take WIPlocationwise andlocators
shouldbe displayed. Copypaste all datathensortthe columnsandcopytogetherall data.
HR data to be takenlotwise.Andcomparisontobe made withHR shipmentsheet. HRdataon 01 floor.
(HR 4.10 X 1219 SAE 1006-IF2) of 06 November tobe put in october02
For total WIP Steel,We ignore ARP,ZincPotandZinc Dross.
For dispatchupdate,oracle customize report.
For finishedgoodsscrapupdate,all endcutsandremetable scrap,GIsheet,FMcad endcuts,CR endcuts etc.
Learning:
WhenI usedfilterFORGC there wasa code inwhichonlySGC came not SGCC / SGCH. I foundthe difference using
vlookupandcomparedwithusmansheet.
WhenI usedfilterFORGSC there wasa code in whichonlySGC came not SGCC / SGCH. . I foundthe difference using
vlookupandcomparedwithusman sheet.
Iron Oxide
Askironoxide figure tomahfoozsabat the beginningof everymonthi.e.1.8.15. & produce balance qtyin backdate
i..e 31.7.15.
IIL Baby coils
Baby coilsreconciliationisdone everymonth.Rajeshsendsdatahistotal shouldmatchur total..take gate pass data
fromJamil and checkgate passeswithout status.Browse fromur username. the figure issentto kashanas well.
Secondthingwhichissentistoll manufacturingdatato kashan.
Findthe stand forSPCC/ SPCG etc.
Notedthings
Base steel:SAE1006 M
Management Reports
 Daily Stock Report
 WIP report
 Sorting Trend Summary reporttwice a week particularly when sorting is negative
 MD report
 Production plan
 Requirement, offer and complex report (Dates of this reportare 8, 16, 24, 1 of every
month)
 ISL Batch Wiseconsumption, Production Summary Report(Excel)
07 floor is where Raw Material i.e. Paint is available in factory whereas 09 floor means paint
in WIP CCL. That issued fromstore
Code for Miscellaneousissueof Bailinghoopsforinternal use. (1-101-70120-0000-0000-0000)
Packing Material
We don’t useinner sheets for galvanized for local orders. Itis used only for export orders.
We use CR coils for packing clips & bailing hoops.
http://www.excelforum.com/excel-formulas-and-functions/index3.html
Things discussed with Ibrahim sahib,
Dear sir, below are the things for which we require somesolution. I would like to discuss
problem areas with you time to time to bring as much improvement as possible in our ERP
system. For effective utilization of ERP
1) HR receiving: Presently we receive individual lots of HR consignmentin Oracle which
is very much time taking activity. Itrequires some good solution that can saveour
hours.
2) To display a list of all defined recipes routing wisewith ingredient, bi product &
productdetails.
3) HR material reportshipment date wise i.e. the date we received it in oracle.
4) Raw material analysis report
5) Accumulated sumof strips in slitting plan should not exceed fromingredient width.
Oracle should not allow it.
6) Facility of Duplication of FPO should be available as we receive repeat orders of
customers.
7) There should be both options in slitting plan that I directly put no.of strips and weight
should be calculated considering ingredient weight or I put weight and No.of strips
should be calculated. Differenceof input & output should be wastage. Can we design
slitting plan in such a way, it will saveour time. Presently we have to use excel sheet
for calculation.
8) Unbalance batches reportin PDF format should be available like we have PDF report
of WIP, complete, pending reports.
9) Is it possibleto change item code of scrap in recipe of specific routing in one go
instead of one by one.
10) Itemcode of Pickled coils should come in report
11) Sub-inventory transfer comments in current WIP. ( The report“Lot Transaction
Register – Excel contains those lots as well which have been consumed)
12) Itemcodes opening in shorttime
13) Design report for Raw Material consumption analysis which may be based on
pickling consumption. Should include graphical presentation like we have in dispatch
reportjust like Finished Good

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Notes

  • 1. Peel off category: the coildwhose zincisgettingremoved. For WIP,write WIPin subinventoryspace and03 and copyin excel. We’ve take WIPlocationwise andlocators shouldbe displayed. Copypaste all datathensortthe columnsandcopytogetherall data. HR data to be takenlotwise.Andcomparisontobe made withHR shipmentsheet. HRdataon 01 floor. (HR 4.10 X 1219 SAE 1006-IF2) of 06 November tobe put in october02 For total WIP Steel,We ignore ARP,ZincPotandZinc Dross. For dispatchupdate,oracle customize report. For finishedgoodsscrapupdate,all endcutsandremetable scrap,GIsheet,FMcad endcuts,CR endcuts etc. Learning: WhenI usedfilterFORGC there wasa code inwhichonlySGC came not SGCC / SGCH. I foundthe difference using vlookupandcomparedwithusmansheet. WhenI usedfilterFORGSC there wasa code in whichonlySGC came not SGCC / SGCH. . I foundthe difference using vlookupandcomparedwithusman sheet. Iron Oxide Askironoxide figure tomahfoozsabat the beginningof everymonthi.e.1.8.15. & produce balance qtyin backdate i..e 31.7.15. IIL Baby coils Baby coilsreconciliationisdone everymonth.Rajeshsendsdatahistotal shouldmatchur total..take gate pass data fromJamil and checkgate passeswithout status.Browse fromur username. the figure issentto kashanas well. Secondthingwhichissentistoll manufacturingdatato kashan. Findthe stand forSPCC/ SPCG etc.
  • 2. Notedthings Base steel:SAE1006 M Management Reports  Daily Stock Report  WIP report  Sorting Trend Summary reporttwice a week particularly when sorting is negative  MD report  Production plan  Requirement, offer and complex report (Dates of this reportare 8, 16, 24, 1 of every month)  ISL Batch Wiseconsumption, Production Summary Report(Excel) 07 floor is where Raw Material i.e. Paint is available in factory whereas 09 floor means paint in WIP CCL. That issued fromstore Code for Miscellaneousissueof Bailinghoopsforinternal use. (1-101-70120-0000-0000-0000)
  • 3. Packing Material We don’t useinner sheets for galvanized for local orders. Itis used only for export orders. We use CR coils for packing clips & bailing hoops. http://www.excelforum.com/excel-formulas-and-functions/index3.html Things discussed with Ibrahim sahib,
  • 4. Dear sir, below are the things for which we require somesolution. I would like to discuss problem areas with you time to time to bring as much improvement as possible in our ERP system. For effective utilization of ERP 1) HR receiving: Presently we receive individual lots of HR consignmentin Oracle which is very much time taking activity. Itrequires some good solution that can saveour hours. 2) To display a list of all defined recipes routing wisewith ingredient, bi product & productdetails. 3) HR material reportshipment date wise i.e. the date we received it in oracle. 4) Raw material analysis report 5) Accumulated sumof strips in slitting plan should not exceed fromingredient width. Oracle should not allow it. 6) Facility of Duplication of FPO should be available as we receive repeat orders of customers. 7) There should be both options in slitting plan that I directly put no.of strips and weight should be calculated considering ingredient weight or I put weight and No.of strips should be calculated. Differenceof input & output should be wastage. Can we design slitting plan in such a way, it will saveour time. Presently we have to use excel sheet for calculation. 8) Unbalance batches reportin PDF format should be available like we have PDF report of WIP, complete, pending reports. 9) Is it possibleto change item code of scrap in recipe of specific routing in one go instead of one by one. 10) Itemcode of Pickled coils should come in report 11) Sub-inventory transfer comments in current WIP. ( The report“Lot Transaction Register – Excel contains those lots as well which have been consumed) 12) Itemcodes opening in shorttime 13) Design report for Raw Material consumption analysis which may be based on pickling consumption. Should include graphical presentation like we have in dispatch reportjust like Finished Good