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J-2X Development Program
Overview
Walt Janowski
Deputy Program Manager
                         October 21, 2008
J-2X: Apollo-era Derivative Engine
                    CEV Upper Stage and CaLV EDS Engine
                                                                                             Crew

                                                                                             Lander
                                                         Earth Departure
                                                          Stage (1 J-2X)
                                                          450 klb LOx/LH2
                                                                                              S-IVB (1 J-2)
                      Upper Stage                                                             240 klb LOx/LH2
                        (1 J-2X)
                      280 klb LOx/LH2
                                                                                              S-II (5 J-2)
                                                                                              1 Mlb LOx/LH2

                                                          Core Stage
                                  5                       (5 RS-68)
                               Segment                    2.6 Mlb LOx/LH2                     S-IC (5 F-1)
                                RSRM                                                          3.9 Mlb LOx/RP




    Height: 309 ft                       Height: 358 ft                     Height: 364 ft
    Gross Liftoff Mass: 2.0Mlb           Gross Liftoff Mass: 6.4Mlb         Gross Liftoff Mass: 6.5Mlb
    Crew Launch Vehicle                  Cargo Launch Vehicle                     Saturn V
                                                                                                               1
Pratt & Whitney Rocketdyne
NASA’s Exploration Roadmap
      05     06    07        08    09   10   11   12     13   14    15   16   17   18   19   20   21   22   23   24   25

                                  1st Human CEV Flight                                            Lunar Outpost Buildup
                                                                               7th Human
                                   Robotic Precursors
                                   Robotic Precursors                          Lunar Landing




                      Commercial Crew/Cargo for ISS
                      Commercial Crew/Cargo for ISS
                                                                                                                   Mars
                                                                                                            Development

             Space Shuttle
             Space Shuttle
                                                                   J-2X supports two missions
                                                                   • CLV (underway now)
                  CEV Development
                  CEV Development                                  • CaLV (starting in 2011)
               Crew Launch Development
               Crew Launch Development



                                                  Lunar Lander Development
                                                  Lunar Lander Development
                                  Lunar Heavy Launch Development
                                  Lunar Heavy Launch Development
                                             Earth Departure Stage Development
                                             Earth Departure Stage Development
                                                              Surface Systems Development
                                                              Surface Systems Development

                                                                                                                           2
Pratt & Whitney Rocketdyne
J-2 Engine Lineage
                    J-2X: Adding a new member to the family




                             1960-1970    1965-1971   1996-2001       2006-

     Configuration             J-2         J-2S        X-33            J-2X
     Thrust                    230 klb     265 klb     261 klb         294 klb
     Isp                       425 sec     436 sec     419 sec         448 sec
     Mass                      3,492 lb    3,800 lb    7,500 lb        5,450 lb
     Length                    116 in      116 in      79 in           185 in
                                                                  Requirements


                                                                                  3
Pratt & Whitney Rocketdyne
J-2 vs J-2x Size Comparison




                                                            200”



                                                116” dia.



                             80” dia.



                                                                   4
Pratt & Whitney Rocketdyne
J-2X & RS-68 Size Comparison




         J-2X


                                                      RS-68




                                                              5
Pratt & Whitney Rocketdyne
J-2X System Development Plan

 CY 2006             2007             2008      2009                   2010             2011          2012            2013             2014
                                                                                                        Ares 1-Y   Orion 1          Orion 2, 3, 4…
                                   J-2X Engine DDT&E            Projected Launch Milestones
                                                                                                      Mass Sim     E10006 (NE005)
                                                       Engine Need Dates Engine for MPTA Engine for Orion 1
ATP   PRR SRR/SDR         PDR              CDR
                                                                                                                   DCR Level 4 Milestones
           CoDR          PDR              CDR                              Engine Build Completions

                                                                                                                        Level 5 Milestones
 Design
                         Fabrication & Assembly

                             PPA #1A
            Stand Prep                                                                                                                 SSC A-1


                                                  Stand Prep                                                                           SSC A-2


                                                                           Fac C/O
                                                         Stand Build                                                                    SSC A-3

                                                                        Integration

                                                                  Stand Prep                                                          SL MPTA
                                                                         Prep, Integration, & Test
                                                                                                      Shaker Facility (boost phase sim)




                                                                                                                                                     6
Pratt & Whitney Rocketdyne
Powerpack I Testing Completed




                                                    7
Pratt & Whitney Rocketdyne
Component Testing
                             Supporting Design




             Testing of 58 element injector




       Workhorse GG at MSFC                   Subscale Main Injector Test

                                                                            8
Pratt & Whitney Rocketdyne
Procurement Activity Supports
                    Engine Fabrication Schedule




                                                    MCC Manifold
                                                      Casting




                             Turbopump Hardware      MCC Liner
                                 Development         Spinning

                                                                   9
Pratt & Whitney Rocketdyne
Program Summary


       • Program team is fully enabled and engaged
             • PWR on contract for $1.2B DDT&E effort
             • Rely on heritage & flight proven technology
             • Experienced design, fabrication, test team

       • Program progress is on plan
             • Design matured through Critical Design Review
             • Significant risk mitigation testing contributing to design
             • Early hardware fabrication initiated


                 J-2X :: Low Risk Propulsion for Exploration
                 J-2X Low Risk Propulsion for Exploration

                                                                            10
Pratt & Whitney Rocketdyne
11
Pratt & Whitney Rocketdyne

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J-2X Status and Progress

  • 1. J-2X Development Program Overview Walt Janowski Deputy Program Manager October 21, 2008
  • 2. J-2X: Apollo-era Derivative Engine CEV Upper Stage and CaLV EDS Engine Crew Lander Earth Departure Stage (1 J-2X) 450 klb LOx/LH2 S-IVB (1 J-2) Upper Stage 240 klb LOx/LH2 (1 J-2X) 280 klb LOx/LH2 S-II (5 J-2) 1 Mlb LOx/LH2 Core Stage 5 (5 RS-68) Segment 2.6 Mlb LOx/LH2 S-IC (5 F-1) RSRM 3.9 Mlb LOx/RP Height: 309 ft Height: 358 ft Height: 364 ft Gross Liftoff Mass: 2.0Mlb Gross Liftoff Mass: 6.4Mlb Gross Liftoff Mass: 6.5Mlb Crew Launch Vehicle Cargo Launch Vehicle Saturn V 1 Pratt & Whitney Rocketdyne
  • 3. NASA’s Exploration Roadmap 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1st Human CEV Flight Lunar Outpost Buildup 7th Human Robotic Precursors Robotic Precursors Lunar Landing Commercial Crew/Cargo for ISS Commercial Crew/Cargo for ISS Mars Development Space Shuttle Space Shuttle J-2X supports two missions • CLV (underway now) CEV Development CEV Development • CaLV (starting in 2011) Crew Launch Development Crew Launch Development Lunar Lander Development Lunar Lander Development Lunar Heavy Launch Development Lunar Heavy Launch Development Earth Departure Stage Development Earth Departure Stage Development Surface Systems Development Surface Systems Development 2 Pratt & Whitney Rocketdyne
  • 4. J-2 Engine Lineage J-2X: Adding a new member to the family 1960-1970 1965-1971 1996-2001 2006- Configuration J-2 J-2S X-33 J-2X Thrust 230 klb 265 klb 261 klb 294 klb Isp 425 sec 436 sec 419 sec 448 sec Mass 3,492 lb 3,800 lb 7,500 lb 5,450 lb Length 116 in 116 in 79 in 185 in Requirements 3 Pratt & Whitney Rocketdyne
  • 5. J-2 vs J-2x Size Comparison 200” 116” dia. 80” dia. 4 Pratt & Whitney Rocketdyne
  • 6. J-2X & RS-68 Size Comparison J-2X RS-68 5 Pratt & Whitney Rocketdyne
  • 7. J-2X System Development Plan CY 2006 2007 2008 2009 2010 2011 2012 2013 2014 Ares 1-Y Orion 1 Orion 2, 3, 4… J-2X Engine DDT&E Projected Launch Milestones Mass Sim E10006 (NE005) Engine Need Dates Engine for MPTA Engine for Orion 1 ATP PRR SRR/SDR PDR CDR DCR Level 4 Milestones CoDR PDR CDR Engine Build Completions Level 5 Milestones Design Fabrication & Assembly PPA #1A Stand Prep SSC A-1 Stand Prep SSC A-2 Fac C/O Stand Build SSC A-3 Integration Stand Prep SL MPTA Prep, Integration, & Test Shaker Facility (boost phase sim) 6 Pratt & Whitney Rocketdyne
  • 8. Powerpack I Testing Completed 7 Pratt & Whitney Rocketdyne
  • 9. Component Testing Supporting Design Testing of 58 element injector Workhorse GG at MSFC Subscale Main Injector Test 8 Pratt & Whitney Rocketdyne
  • 10. Procurement Activity Supports Engine Fabrication Schedule MCC Manifold Casting Turbopump Hardware MCC Liner Development Spinning 9 Pratt & Whitney Rocketdyne
  • 11. Program Summary • Program team is fully enabled and engaged • PWR on contract for $1.2B DDT&E effort • Rely on heritage & flight proven technology • Experienced design, fabrication, test team • Program progress is on plan • Design matured through Critical Design Review • Significant risk mitigation testing contributing to design • Early hardware fabrication initiated J-2X :: Low Risk Propulsion for Exploration J-2X Low Risk Propulsion for Exploration 10 Pratt & Whitney Rocketdyne
  • 12. 11 Pratt & Whitney Rocketdyne