Ceradyna is the ceramic bearing that makes our fan have such a long life. Look at our products and offering and understand better the products and service we offer.
2. ARX Group Outline
HQ:
Employees:
R&D
Factories:
Taipei, TW,
65 in Taiwan
900 in China
25
Taiwan
China
Su Zhou
Dong Guan
3. ARX GROUP
ARX HQ Factory 1 Factory 2 ARX GROUP
Anor ARCera EUAdmin. Manufacture Manufacture
R & DLogistics R & D
Arxtech
canadaCooling FanR & D
Cooler
module
Cooling Fan
Sales &
Marketing
Customized
Cooling
Device
Cooler
module
Customized
Cooling
Device
Ceramic
Components
Import
Export
Trading
ARX
Technology
ARX
Dong Guan
ARX
Su Zhou
ARX
Overseas
4. Milestone
1990: Company ARX GROUP founded
1998: Research on Ceramic Components started
2001: Unveiled the patented Ceramic Bearing fan – CeraDyna A Series
China Factory 1 - Dong Guan factory production start
2003: China Factory 2 - Su Zhou production launch
Unveiled the patented Ceramic Bearing fan – CeraDyna C Series
2006: China Factory 1 – Moved to new location in Chang-Ping Dong Guan
with doubled capacity.
2007: ARX became TS 16949 QMI Certified manufacturer and TIPS Certified
company ARX won “ National Invention and Creation Award ” won
“ Taiwan Excellence Award ” for Ceramic Bearing Cooling Fan.
2008: ARX spin off precision ceramic technology to new CIM company-AnOR.
2009: ARX became an ISO 9001: 2008 TÜV certified manufacturer in Taiwan.
ARX won “National Industrial Innovation Achievement Award” and
“National Small and Medium Business Innovation Research Industry
Upgrade Award”.
2011: ARX won golden medals for both of the Lépine Invention Awards
2011 in Paris and ANDI Invention Awards 2011 in Italy with its
thermal solutions for LED lightings.
9. National Industrial
Innovation
Achievement Award
in Taiwan
ARX Awards
National Small and
Medium Business
Innovation Research
Industry Upgrade
Award in Taiwan
National Invention
and Creation
Award
In Taiwan
the Lépine
Invention
Awards 2011
in Paris
ANDI Invention
Awards 2011 in Italy
10. ARX Global Presence
Connected
G l o b a l l y
ARX GROUP
Taiwan
ARCera EU
ARX China Site 1
Dong Guan, China
ARX China Site 2
Su Zhou, China
Arxtech Canada
Singapore
11. Production Capacity
Dong Guan Factory
Space 22,000 sqm2
Employee 600
Fan/Cooler 2.0 KK/month
Module 1.5 KK/month
Tooling
Injection molding
Fan, Cooler, Module Assembly
Heat Sink
Taiwan HQ
Space 1,700 sqm2
Employee 65
Ceramic Parts 3 KK/month
Ceramic Material
Near-Net Shape Forming of
Complex Shape
Injection molding
Grinding
Lapping
Honing
Other machining processes
Su Zhou Factory
Space 10,000 sqm2
Employee 300
Fan/Cooler 1.0 KK/month
Module 600 K/month
Tooling
Injection molding
Fan, Cooler, Module Assembly
Heat Sink
12. Aerodynamics
Electronics
Mechanics
Material & Process Material & Process
TOTAL SOLUTION
Design
Simulation
Ceramic Bearings
Mechanical Components
Fan
Development
Ceramic
Components
Thermal
Management
Technical Integration
15. Design and ManufactureProduct Lines
Brushless
DC Fan
Brushless
DC Blower
VGA
Cooler
Thermal
Module
Heat
Sink
Ceramic
Screw
LED
Parts
Ceramic
Bearing
17. CeraDyna Fan: A & C Type
Type CeraDyna A Series CeraDyna® C Series
Released 2001 Q4 2004 Q1
Bearing Ceramic Shaft
+ Alloy Sleeve
Ceramic Shaft
+ Ceramic Sleeve
Size Range 25x10 ~ 127x38 mm 25x10 ~ 90x25 mm
Operating
Temperature
-40 ~ +80 Celsius -40 ~ +90 Celsius
(Extreme application up to + 150C)
Service Life L10 at +60C: 40,000+ Hours L10 at +60C: 60,000+ Hours
18. LED parts -
substrate and layout
Circular shape for solving heat and screw hole to connecting heat sink
High fracture strength under thermal cycle stress
Corrosion resistant and low Coefficient of Thermal Expansion
High dielectric constant for High Power design
Proper thermal conductive constant [Al2O3(27)]>[metal(200)+polymer(4)]
Safety regulation[>5KV for UL approval]
20. Fan Development Process
Blade Design
Impeller, Housing
Design
Rapid Prototyping Aerodynamics AcousticsCFD analysis
Fan Design
Prototyping
Design & test 5~10 days
Testing
Molding
Verify
Thermal Shock
Production
For all process 4~ 8 weeks
21. Fan Production Line
Stator line
Fan assemble line Cooler assemble line
Coiling line
First article inspection
Burning Room
22. Processes and Tests
Balance Test ICT Test Pin-inserting
Coil WindingVertical Injection Burning Rack Burning Room
Function Test
23. Fan Auto Production Process
Auto-magnetization Blade balance Test
Auto soldering Auto inset pin processAuto Vertical Injection Auto add oil
Multi electric function testAuto wiring
24. 24
QUALITY STRATEGY
Design QA
Customer Service
Measuring / Calibrating
Instrument Center
Manufacturing QC
Document Control
Center
• JQE: NPRR, QMP, AQP, PPAP,
SL, Ramp, MP, Continual
Improvement by DMAICR
• SQE: Supplier Auditing, and CI
Tracking
• RoHS
• Real Time Information
Exchange
• Rapidly Response
Mechanism
• In Time Customer Support
• Worldwide Service
• Management of Measuring &
Testing Instrument
• Calibrating of Measuring &
Testing Instrument
• MSA: Measurement System
Analysis by GRR
• Documents Release Control
• Notice of Documents
Change
• Filing and Assortment
• Documents Version Control
• IQC, PQC, IPQC, FQC, OQC
• FAI & LAI
• SPC on Line
• S-VLRR
• Weekly report
• OBA
27. Reliability Test
Lock Test
Drop Test (IEC-68-2-31 )
Vibration Test (IEC-68-2-6 )
Shock Test (IEC-68-2-29 )
On/Off Test (CNS-C6249 )
The low temperature Test (IEC-68-2-1 )
The high temperature Test (IEC-68-2-2 )
The high temperature and high humidity Test (IEC-68-2-3 )
The high and low temperature circulate Test (IEC-68-2-38)
Dust Test (IEC 60529 )
31. Old structure
Label not able to
seal the oil spilling
Sleeve bearing not able to
seal by old structure to
prevent the evaporation of
lubricating oil effectively
32. New design
Advantage: dust proof and anti-lubrication spilled
reduce the gap between
the blade and stator
stand for preventing
the dust entering and
lubricant leaking
effectively.
Uses the entire sealed bearings
structure to prevent the
evaporation of lubricating oil
effectively
33. 33
Dust Proof
Ceramic Bearing
system
1. Lubricant & Buffer Ditch: Recycle of oil route for bearing and shaft by oil ditch
Prevention of shocking structure
2. Ceramic Shaft & Bearing: Long operating life and stability
3. New Lubricant : work temp -40c ~150c
4. Dust Proof Design – ANSI/IEC IP5X Verified
Design Guide of CeraDyna Fan
34. 2005 L10 life span test under 70 ℃ 50pcs 2000hrs
75°C
L10 3,432
35. 2011 L10 test upgrade to 75 ℃ 200pcs 2,000 hrs.
life span upgrade around 5.3 times than 2005, (18,303/3,432)
75°C
L10 18,303