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Characterization of Thermoelectric Properties and
 Power Generation Efficiency of Thermoelectric Materials


                          Andy Muto, D. Kraemer, Q. Hao
                                Gang Chen’s Group
                          Dept. of Mechanical Engineering
                        Massachusetts Institute of Technology




NanoEngineering Group                 WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Where are Thermoelectrics Today

          Portable refrigerators            Personal temperature control in vehicles




 Its hard to justify all the research in thermoelectrics by these niche markets alone


NanoEngineering Group                  WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Industrial Waste Heat                                     Solar Thermo


                            THINK BIG




   Vehicle Waste Heat                                         HVAC in Buildings

NanoEngineering Group          WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Introduction to Thermoelectrics

                   Hot Side


                 electron       holes


Current by    N type          P type          -Individual property measurements can
diffusion
                                              accumulate large uncertainties

                   Cold Side



             Power Generation




NanoEngineering Group                   WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Introduction to Thermoelectrics

                   Hot Side


                 electron       holes
                                                           -High resolution efficiency measurement

Current by    N type          P type
                                                                    0.048



                                            Conversion Efficiency
diffusion
                                                                    0.047
                   Cold Side                                        0.046
                                                                    0.045
             Power Generation                                       0.044
                                                                    0.043
                                                                         0.25   0.35   0.45   0.55
                                                                                Current [A]
NanoEngineering Group                   WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Thermocouple Energy Balance

                                          QHOT=IVHEATER


   IVTE     IVTE
      
   QH     QC  IVTE
                              P-type                  N-type



                             I              VTE               I



                                           QCOLD
NanoEngineering Group   WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Actual Measurement and Thermal Losses

QLOSS
                        QHOT=IVHEATER




              P-type            N-type


                         VTE
               I                    I
 QLOSS                                     QLOSS


                        QCOLD



NanoEngineering Group                    WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Actual Measurement and Thermal Losses
                         Darken color



QLOSS
                        QHOT=IVHEATER




              P-type            N-type


                         VTE
               I                    I
 QLOSS                                     QLOSS


                        QCOLD



NanoEngineering Group                    WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Actual Measurement
                 Heater calibrated for heat loss, measuring QHOT

            THOT



                                          VTE


                                                                              Cryostat cold finger
                                                                              maintained at ambient
                                                                              under vacuum
                                                TCOLD
Current wires
calibrated for
heat loss




     Heat flux sensor measuring QCOLD            TE cooler maintaining TCOLD at ambient
NanoEngineering Group                     WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Calibration of losses
    Suspended Heater Calibration
     QLOSS              IVHEATER




NanoEngineering Group              WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Calibration of losses
        Current Leads Calibration



    QLEADS                             QLEADS

                         QCOLD TCOLD
                  Cooler Module
                              TAMBIENT



    C LEADS               QLEADS
             14%                 2%
    CTOTAL                QTOTAL



NanoEngineering Group                    WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Load Matching with Current Source
      Variable Load Resistance




          IV-              IV+




                   RLOAD

   Typical ZT derivation uses a
   variable load resistance to reach
   optimal current



NanoEngineering Group                  WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Load Matching with Current Source
      Variable Load Resistance          Equivalent to using a CURRENT SOURCE




          IV-              IV+                            IV-                        IV+




                   RLOAD
                                             Advantages:
   Typical ZT derivation uses a              -control and stability
   variable load resistance to reach         -in situ AC electrical resistance
   optimal current                           measurements
                                             -can even test in refrigeration or heat
                                             pump regime!

NanoEngineering Group                  WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Effective ZT Modeling
                          0.048                                                  Qcold Efficiency
                                                                                 Qhot Efficiency
                                                                                 ZT=0.76
  Conversion Efficiency



                          0.047


                          0.046
                                                         IVTE
                                              ƞQH =
                                                          QH
                          0.045
                                                          IVTE
                                               ƞQC =
                                                        QC+IVTE
                          0.044


                          0.043
                               0.25         0.35                       0.45                         0.55

                                                    Current [A]
                                           THOT= 150 [C] , TCOLD=23 [C]
NanoEngineering Group                              WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Effective ZT
                               0.06
                                                                              0.68
                                                        0.76
       Conversion Efficiency
                               0.05

                               0.04                                           0.66
                                                        0.74

                               0.03        0.89


                               0.02
                                           0.80
                                                         After High Temp Exposure
                               0.01
                                                         Before High Temp Exposure

                                 0
                                      75   100    125      150         175         200          225

NanoEngineering Group
                                                     THOT [C]
                                                    WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
Summary
 Measured the power conversion efficiency of a unicouple

 Both QHOT and QCOLD are measured directly, and calibrated for thermal losses

 Load matching controlled by current source

 Total energy balance       QHOT  QCOLD  IVTE       within 1%

 Effective ZT model works



                          Acknowledgements:
                               D. Kraemer, Q. Hao
                               Advisor: Gang Chen

                          Support from: Masdar, NSF

 NanoEngineering Group                WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT

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Characterization of Thermoelectric Properties and Power Generation Efficiency of Thermoelectric Materials

  • 1. Characterization of Thermoelectric Properties and Power Generation Efficiency of Thermoelectric Materials Andy Muto, D. Kraemer, Q. Hao Gang Chen’s Group Dept. of Mechanical Engineering Massachusetts Institute of Technology NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 2. Where are Thermoelectrics Today Portable refrigerators Personal temperature control in vehicles Its hard to justify all the research in thermoelectrics by these niche markets alone NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 3. Industrial Waste Heat Solar Thermo THINK BIG Vehicle Waste Heat HVAC in Buildings NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 4. Introduction to Thermoelectrics Hot Side electron holes Current by N type P type -Individual property measurements can diffusion accumulate large uncertainties Cold Side Power Generation NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 5. Introduction to Thermoelectrics Hot Side electron holes -High resolution efficiency measurement Current by N type P type 0.048 Conversion Efficiency diffusion 0.047 Cold Side 0.046 0.045 Power Generation 0.044 0.043 0.25 0.35 0.45 0.55 Current [A] NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 6. Thermocouple Energy Balance QHOT=IVHEATER IVTE IVTE   QH QC  IVTE P-type N-type I VTE I QCOLD NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 7. Actual Measurement and Thermal Losses QLOSS QHOT=IVHEATER P-type N-type VTE I I QLOSS QLOSS QCOLD NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 8. Actual Measurement and Thermal Losses Darken color QLOSS QHOT=IVHEATER P-type N-type VTE I I QLOSS QLOSS QCOLD NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 9. Actual Measurement Heater calibrated for heat loss, measuring QHOT THOT VTE Cryostat cold finger maintained at ambient under vacuum TCOLD Current wires calibrated for heat loss Heat flux sensor measuring QCOLD TE cooler maintaining TCOLD at ambient NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 10. Calibration of losses Suspended Heater Calibration QLOSS IVHEATER NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 11. Calibration of losses Current Leads Calibration QLEADS QLEADS QCOLD TCOLD Cooler Module TAMBIENT C LEADS QLEADS  14%  2% CTOTAL QTOTAL NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 12. Load Matching with Current Source Variable Load Resistance IV- IV+ RLOAD Typical ZT derivation uses a variable load resistance to reach optimal current NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 13. Load Matching with Current Source Variable Load Resistance Equivalent to using a CURRENT SOURCE IV- IV+ IV- IV+ RLOAD Advantages: Typical ZT derivation uses a -control and stability variable load resistance to reach -in situ AC electrical resistance optimal current measurements -can even test in refrigeration or heat pump regime! NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 14. Effective ZT Modeling 0.048 Qcold Efficiency Qhot Efficiency ZT=0.76 Conversion Efficiency 0.047 0.046 IVTE ƞQH = QH 0.045 IVTE ƞQC = QC+IVTE 0.044 0.043 0.25 0.35 0.45 0.55 Current [A] THOT= 150 [C] , TCOLD=23 [C] NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 15. Effective ZT 0.06 0.68 0.76 Conversion Efficiency 0.05 0.04 0.66 0.74 0.03 0.89 0.02 0.80 After High Temp Exposure 0.01 Before High Temp Exposure 0 75 100 125 150 175 200 225 NanoEngineering Group THOT [C] WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT
  • 16. Summary  Measured the power conversion efficiency of a unicouple  Both QHOT and QCOLD are measured directly, and calibrated for thermal losses  Load matching controlled by current source  Total energy balance QHOT  QCOLD  IVTE within 1%  Effective ZT model works Acknowledgements: D. Kraemer, Q. Hao Advisor: Gang Chen Support from: Masdar, NSF NanoEngineering Group WARREN M. ROHSENOW HEAT AND MASS TRANSFER LABORATORY @ MIT