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INTERNATIONAL                                                    OIML D 4
                            DOCUMENT                                                        Edition 1981 (E)




                            Installation and storage conditions
                            for cold water meters




                            Conditions d’installation et de stockage des compteurs d’eau froide
OIML D 4 Edition 1981 (E)




                                                                          ORGANISATION INTERNATIONALE
                                                                                DE MÉTROLOGIE LÉGALE



                                                                           INTERNATIONAL ORGANIZATION
                                                                                  OF LEGAL METROLOGY
Foreword



The International Organization of Legal Metrology               Cooperative agreements are established between OIML
(OIML)      is   a     worldwide,      intergovernmental        and certain institutions, such as ISO and IEC, with the
organization whose primary aim is to harmonize the              objective of avoiding contradictory requirements;
regulations and metrological controls applied by the            consequently, manufacturers and users of measuring
national metrological services, or related organizations,       instruments, test laboratories, etc. may apply
of its Member States.                                           simultaneously OIML publications and those of other
                                                                institutions.
The two main categories of OIML publications are:
                                                                International Recommendations and International
•   International Recommendations (OIML R),                     Documents are published in French (F) and English (E)
    which are model regulations that establish the              and are subject to periodic revision.
    metrological characteristics required of certain
    measuring instruments and which specify methods             This publication – reference OIML D 4, edition 1981
    and equipment for checking their conformity; the            (E) – which is under the responsibility of TC 8/SC 5
    OIML Member States shall implement these                    Water meters, was approved by the International
    Recommendations to the greatest possible extent;            Committee of Legal Metrology in 1980.

•   International Documents (OIML D), which are                 OIML publications may be          obtained   from the
    informative in nature and intended to improve the           Organization’s headquarters:
    work of the metrological services.
                                                                Bureau International de Métrologie Légale
OIML Draft Recommendations and Documents are                    11, rue Turgot - 75009 Paris - France
developed by technical committees or subcommittees              Telephone: 33 (0)1 48 78 12 82 and 42 85 27 11
which are formed by the Member States. Certain                  Fax:          33 (0)1 42 82 17 27
international and regional institutions also participate        E-mail:       biml@oiml.org
on a consultation basis.                                        Internet:     www.oiml.org




                                                            2
INSTALLATION and STORAGE CONDITIONS
                                for COLD WATER METERS


1. Scope.

         This Document applies to water meters which are the subject of OIML Recommendation N° 49. It
     gives guidelines only for factors which might affect the error curve or might damage the water meter.
     It is suggested that the ISO Standard N° 4064, Part 2, on this subject be consulted on other aspects of
     water meter installation.


2. Criteria for the selection of water meters.

         The type, flowrate range, maximum permissible error and size of a water meter are determined
     according to the operating conditions of the installation taking into account, particularly, the
     following:
     a) the available supply pressure,
     b) physical and chemical characteristics of the water,
     c) acceptable pressure loss across the water meter,
     d) the expected flowrates: the flowrates Qmin, Qn , Qmax of the water meter (so defined in OIML
          Recommendation n° 49) must be compatible with the expected flowrate conditions of the
          installation, and
     e) the suitability of the water meter type for the installation conditions outlined below.


3. Water temperature.

       The water meter shall be protected from the risk of damage by extreme temperatures of water and
     ambient air when installed.


4. Pressure fluctuations.

         Means shall be incorporated into an installa tion to prevent pressure fluctuations which may damage
     the water meter or adversely affect its error curve.


5. Water quality.

     5.1. Suspended particles
           If the accuracy of the measurement of volume flow by the water meter is likely to be affected by
       the presence of suspended particles in the water (e.g. turbine and displacement water meters) then it
       shall be provided with a strainer or filter installed at the inlet or in the pipe upstream to remove the
       suspended particles.
           The free area of the strainer or filter when it is an integral part of the water meter shall not cause
       the pressure loss of the combined strainer and water meter to exceed by 50 % the head loss of the
       meter without the strainer at the maximum flowrate of the water meter.




                                                       3
As the purpose of the strainer or filter is to remove suspended particles which might otherwise
      cause damage to the water meter or adversely affect the error curve of the water meter the size and
      pattern of holes is dependent on the condition of the water and the type of water meter.

     5.2. Aeration of water
          Aeration of water shall be prevented if this can damage the water meter or alter its accuracy but
      if unacceptable aeration does occur a means of eliminating air shall be incorporated at a suitable
      distance upstream of the water meter.

     5.3. Substances in solution
          Deposition of substances from solution within the water meter shall be prevented or deposits
       shall be removed if the accuracy of the measurement of volume flow by the water meter is likely to
       be affected.



6. Straight lengths of pipe and/or flow straighteners.

         In points 6.1. and 6.2. diameter D is the nominal bore of the pipe connected to the water meter.

     6.1. The need for straight lengths of pipe and/or flow straighteners

           The accuracy of the water meter can be affected by upstream disturbances caused by the presence
       of bends, taper pieces, valves or pumps for instance. The water meter shall be installed in a straight
       length of pipe (as recommended in point 6.2.) to correct any such effect. This pipe shall have the
       same nominal bore as the meter connection. Additionally a flow straightener situated upstream of
       the straight length of pipe may also be necessary.

     6.2. Recommended straight lengths of pipe

           Displacement meters (e.g. rotary piston type) are accepted as being i sensitive to upstream
                                                                                  n
       installation conditions and hence no special recommendations are required.
           Velocity meters (single and multi-jet types) require in general a straight length of 3D upstream
       of the meter and 1D downstream unless it is shown that there is no need for this provision.
          However, special requirements are required for the installation of helix type or Woltman meters.
       This type of meter is sensitive to flow disturbances which cause important errors.
          A flow can be subject to two types of disturbances: velocity profile distortion and swirl, both of
       which affect the accuracy of the water meter. Velocity profile distortion is typically caused by an
       obstruction partially blocking the pipe, for instance the presence of a partly closed valve or a
       misaligned flanged joint. This effect can easily be minimised.
           Swirl is caused mainly by two or more bends in different planes. This effect can be controlled
       either by ensuring an adequate length of straight pipe upstream of the water meter, or if this is not
       possible by installing a straightening device.

           The following recommendations are therefore given for Woltman meters. Woltman meters shall be
       installed with a straight length of at least 5D upstream of the meter for vertical type meters and 3D
       for horizontal.




                                                      4
If a centrifugal pump or two or more bends in different planes is/are situated upstream of a
       Woltman meter the meter shall be installed with a suitable flow straightener upstream of 5D of
       straight pipe length.
          Abrupt variations of the pipe cross section within ID of the outlet of Woltman meters shall be
       avoided.

     6.3. Errors due to installation effects
           International Recommendation N° 49, point 4.3. stipulates that when installed, the indications of
       the water meter shall satisfy the requirements of point 10.2. of that Recommendation, in relation to
       the maximum permissible errors.
          The effect of installation conditions on the accuracy of a water meter has not been
       comprehensively investigated.
          It is recommended meanwhile that bends, pumps and variations in pipe diameter upstream of the
       meter should be avoided so far as possible and the meter should be positioned to afford the
       maximum possible straight length of pipe upstream and downstream. Manufacturers installation
       recommendations, and those of the legal metrological services of the Member States for particular
       meter types should be taken into account.
          When the recommendations of point 6.2. are observed the installation errors will not take more
       than 25 % of the maximum permissible errors.


7. Isolating, air bleed and drain valves.

        Isolating valves, if used, shall be of the full bore type, e.g. gate, ball valves and be installed
     upstream of the recommended inlet straight length of pipe (and flow straightener if fitted), and
     downstream of the recommended outlet straight length of pipe.
        Provided other types of isolating valves are known to have no effect on the accuracy of the water
     meter, for certain meter types, e.g. multi-jet, the use of diaphragm and butterfly valves for instance is
     acceptable.
         All isolating valves shall be fully opened during operation.
         The provision of air bleed and drain valves situated between the upstream and downstream
     isolating valves is recommended (see point 9) particularly for larger meters. Their presence must not
     affect the accuracy of the water meter and they must be fully closed during the operation of the water
     meter.


8. Installation.

     8.1. Positioning
          The water meter shall be easily accessible for reading, for maintenance and removal, and also for
       dismantling of mechanism if required.

     8.2. Sealing
           Where it is thought necessary to prevent fraud the water meter shall be provided with a sealing
       device on the water inlet pipe so that unauthorised removal and replacement of the water meter shall
       be obvious on inspection.

     8.3. Orientation
           The orientation of the water meter shall be appropriate to its type.




                                                        5
9. Preparation for installation and running of water meters.
        Before installation the water main shall be flushed to remove debris.
        After installation water shall be let into the main slowly and with any air bleeds opened so that
     entrained air does not cause the water meter to race thereby causing damage.
        The water meter shall be installed so that it is completely filled with water under normal
     conditions.


10. Storage conditions.

       During handling and storing the water meter shall be stored in a sanitary environment with
    protective end caps in place and shall not be subjected to ambient conditions which may damage the
    meter either physically or metrologically.




                                                     6
Contents



Foreword ..........................................................................................................................................2

1.     Scope .........................................................................................................................................3

2.     Criteria for the selection of water meters.......................................................................................3

3.     Water temperature.......................................................................................................................3

4.     Pressure fluctuations ....................................................................................................................3

5.     Water quality ..............................................................................................................................3
5.1.   Suspended particules ...................................................................................................................3
5.2.   Aeration of water ........................................................................................................................4
5.3.   Substances in solution .................................................................................................................4

6.     Straight lengths of pipe and/or flow straighteners ..........................................................................4
6.1.   The need for straight lengths of pipe and/or flow straigtheners .......................................................4
6.2.   Recommended straight lengths of pipe ..........................................................................................4
6.3.   Errors due to installation effects...................................................................................................5

7.     Isolating, air bleed and drain valves..............................................................................................5

8.     Installation .................................................................................................................................5
8.1.   Positioning..................................................................................................................................5
8.2.   Sealing .......................................................................................................................................5
8.3.   Orientation..................................................................................................................................5

9.     Preparation for installation and running of water meters.................................................................6

10. Storage conditions .......................................................................................................................6




                                                                            7

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D004 e81

  • 1. INTERNATIONAL OIML D 4 DOCUMENT Edition 1981 (E) Installation and storage conditions for cold water meters Conditions d’installation et de stockage des compteurs d’eau froide OIML D 4 Edition 1981 (E) ORGANISATION INTERNATIONALE DE MÉTROLOGIE LÉGALE INTERNATIONAL ORGANIZATION OF LEGAL METROLOGY
  • 2. Foreword The International Organization of Legal Metrology Cooperative agreements are established between OIML (OIML) is a worldwide, intergovernmental and certain institutions, such as ISO and IEC, with the organization whose primary aim is to harmonize the objective of avoiding contradictory requirements; regulations and metrological controls applied by the consequently, manufacturers and users of measuring national metrological services, or related organizations, instruments, test laboratories, etc. may apply of its Member States. simultaneously OIML publications and those of other institutions. The two main categories of OIML publications are: International Recommendations and International • International Recommendations (OIML R), Documents are published in French (F) and English (E) which are model regulations that establish the and are subject to periodic revision. metrological characteristics required of certain measuring instruments and which specify methods This publication – reference OIML D 4, edition 1981 and equipment for checking their conformity; the (E) – which is under the responsibility of TC 8/SC 5 OIML Member States shall implement these Water meters, was approved by the International Recommendations to the greatest possible extent; Committee of Legal Metrology in 1980. • International Documents (OIML D), which are OIML publications may be obtained from the informative in nature and intended to improve the Organization’s headquarters: work of the metrological services. Bureau International de Métrologie Légale OIML Draft Recommendations and Documents are 11, rue Turgot - 75009 Paris - France developed by technical committees or subcommittees Telephone: 33 (0)1 48 78 12 82 and 42 85 27 11 which are formed by the Member States. Certain Fax: 33 (0)1 42 82 17 27 international and regional institutions also participate E-mail: biml@oiml.org on a consultation basis. Internet: www.oiml.org 2
  • 3. INSTALLATION and STORAGE CONDITIONS for COLD WATER METERS 1. Scope. This Document applies to water meters which are the subject of OIML Recommendation N° 49. It gives guidelines only for factors which might affect the error curve or might damage the water meter. It is suggested that the ISO Standard N° 4064, Part 2, on this subject be consulted on other aspects of water meter installation. 2. Criteria for the selection of water meters. The type, flowrate range, maximum permissible error and size of a water meter are determined according to the operating conditions of the installation taking into account, particularly, the following: a) the available supply pressure, b) physical and chemical characteristics of the water, c) acceptable pressure loss across the water meter, d) the expected flowrates: the flowrates Qmin, Qn , Qmax of the water meter (so defined in OIML Recommendation n° 49) must be compatible with the expected flowrate conditions of the installation, and e) the suitability of the water meter type for the installation conditions outlined below. 3. Water temperature. The water meter shall be protected from the risk of damage by extreme temperatures of water and ambient air when installed. 4. Pressure fluctuations. Means shall be incorporated into an installa tion to prevent pressure fluctuations which may damage the water meter or adversely affect its error curve. 5. Water quality. 5.1. Suspended particles If the accuracy of the measurement of volume flow by the water meter is likely to be affected by the presence of suspended particles in the water (e.g. turbine and displacement water meters) then it shall be provided with a strainer or filter installed at the inlet or in the pipe upstream to remove the suspended particles. The free area of the strainer or filter when it is an integral part of the water meter shall not cause the pressure loss of the combined strainer and water meter to exceed by 50 % the head loss of the meter without the strainer at the maximum flowrate of the water meter. 3
  • 4. As the purpose of the strainer or filter is to remove suspended particles which might otherwise cause damage to the water meter or adversely affect the error curve of the water meter the size and pattern of holes is dependent on the condition of the water and the type of water meter. 5.2. Aeration of water Aeration of water shall be prevented if this can damage the water meter or alter its accuracy but if unacceptable aeration does occur a means of eliminating air shall be incorporated at a suitable distance upstream of the water meter. 5.3. Substances in solution Deposition of substances from solution within the water meter shall be prevented or deposits shall be removed if the accuracy of the measurement of volume flow by the water meter is likely to be affected. 6. Straight lengths of pipe and/or flow straighteners. In points 6.1. and 6.2. diameter D is the nominal bore of the pipe connected to the water meter. 6.1. The need for straight lengths of pipe and/or flow straighteners The accuracy of the water meter can be affected by upstream disturbances caused by the presence of bends, taper pieces, valves or pumps for instance. The water meter shall be installed in a straight length of pipe (as recommended in point 6.2.) to correct any such effect. This pipe shall have the same nominal bore as the meter connection. Additionally a flow straightener situated upstream of the straight length of pipe may also be necessary. 6.2. Recommended straight lengths of pipe Displacement meters (e.g. rotary piston type) are accepted as being i sensitive to upstream n installation conditions and hence no special recommendations are required. Velocity meters (single and multi-jet types) require in general a straight length of 3D upstream of the meter and 1D downstream unless it is shown that there is no need for this provision. However, special requirements are required for the installation of helix type or Woltman meters. This type of meter is sensitive to flow disturbances which cause important errors. A flow can be subject to two types of disturbances: velocity profile distortion and swirl, both of which affect the accuracy of the water meter. Velocity profile distortion is typically caused by an obstruction partially blocking the pipe, for instance the presence of a partly closed valve or a misaligned flanged joint. This effect can easily be minimised. Swirl is caused mainly by two or more bends in different planes. This effect can be controlled either by ensuring an adequate length of straight pipe upstream of the water meter, or if this is not possible by installing a straightening device. The following recommendations are therefore given for Woltman meters. Woltman meters shall be installed with a straight length of at least 5D upstream of the meter for vertical type meters and 3D for horizontal. 4
  • 5. If a centrifugal pump or two or more bends in different planes is/are situated upstream of a Woltman meter the meter shall be installed with a suitable flow straightener upstream of 5D of straight pipe length. Abrupt variations of the pipe cross section within ID of the outlet of Woltman meters shall be avoided. 6.3. Errors due to installation effects International Recommendation N° 49, point 4.3. stipulates that when installed, the indications of the water meter shall satisfy the requirements of point 10.2. of that Recommendation, in relation to the maximum permissible errors. The effect of installation conditions on the accuracy of a water meter has not been comprehensively investigated. It is recommended meanwhile that bends, pumps and variations in pipe diameter upstream of the meter should be avoided so far as possible and the meter should be positioned to afford the maximum possible straight length of pipe upstream and downstream. Manufacturers installation recommendations, and those of the legal metrological services of the Member States for particular meter types should be taken into account. When the recommendations of point 6.2. are observed the installation errors will not take more than 25 % of the maximum permissible errors. 7. Isolating, air bleed and drain valves. Isolating valves, if used, shall be of the full bore type, e.g. gate, ball valves and be installed upstream of the recommended inlet straight length of pipe (and flow straightener if fitted), and downstream of the recommended outlet straight length of pipe. Provided other types of isolating valves are known to have no effect on the accuracy of the water meter, for certain meter types, e.g. multi-jet, the use of diaphragm and butterfly valves for instance is acceptable. All isolating valves shall be fully opened during operation. The provision of air bleed and drain valves situated between the upstream and downstream isolating valves is recommended (see point 9) particularly for larger meters. Their presence must not affect the accuracy of the water meter and they must be fully closed during the operation of the water meter. 8. Installation. 8.1. Positioning The water meter shall be easily accessible for reading, for maintenance and removal, and also for dismantling of mechanism if required. 8.2. Sealing Where it is thought necessary to prevent fraud the water meter shall be provided with a sealing device on the water inlet pipe so that unauthorised removal and replacement of the water meter shall be obvious on inspection. 8.3. Orientation The orientation of the water meter shall be appropriate to its type. 5
  • 6. 9. Preparation for installation and running of water meters. Before installation the water main shall be flushed to remove debris. After installation water shall be let into the main slowly and with any air bleeds opened so that entrained air does not cause the water meter to race thereby causing damage. The water meter shall be installed so that it is completely filled with water under normal conditions. 10. Storage conditions. During handling and storing the water meter shall be stored in a sanitary environment with protective end caps in place and shall not be subjected to ambient conditions which may damage the meter either physically or metrologically. 6
  • 7. Contents Foreword ..........................................................................................................................................2 1. Scope .........................................................................................................................................3 2. Criteria for the selection of water meters.......................................................................................3 3. Water temperature.......................................................................................................................3 4. Pressure fluctuations ....................................................................................................................3 5. Water quality ..............................................................................................................................3 5.1. Suspended particules ...................................................................................................................3 5.2. Aeration of water ........................................................................................................................4 5.3. Substances in solution .................................................................................................................4 6. Straight lengths of pipe and/or flow straighteners ..........................................................................4 6.1. The need for straight lengths of pipe and/or flow straigtheners .......................................................4 6.2. Recommended straight lengths of pipe ..........................................................................................4 6.3. Errors due to installation effects...................................................................................................5 7. Isolating, air bleed and drain valves..............................................................................................5 8. Installation .................................................................................................................................5 8.1. Positioning..................................................................................................................................5 8.2. Sealing .......................................................................................................................................5 8.3. Orientation..................................................................................................................................5 9. Preparation for installation and running of water meters.................................................................6 10. Storage conditions .......................................................................................................................6 7