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Design for Durability
Learn more about wood at UTAS Centre for Sustainable Architecture with Wood Graduate Certificate in Timber (Processing & Building) 4 units, part time, online Areas covered include: Wood science Design for durability and service for life Timber as a renewable resource Sustainable design and construction Engineered wood products International technologies and developments Plus, selected topics of individual interest More information: Associate Professor Greg Nolan  (03) 6324 4478 or enquiries@arch.utas.edu.auwww.csaw.utas.edu.au
Learning Objectives After this presentation you should be able to: Understand the key timber hazards Understand the fundamentals of timber durability Understand the design factors that need to be considered to achieve satisfactory timber durability performance. For architects - AACA Competency: Design Documentation Elliot River Fire Tower, QLD
Presentation Contents Design process Main timber hazards: Decay, insects, corrosion of fasteners & weathering Natural durability & treatment Design detailing Other hazards: Marine borer, chemicals, fire
Design Process: 1
Design Process: 2
Design Process: Discussion To determine performance requirements you may need to consider: Target life expectancy (minimum regulatory, standards or contractual requirements) Level of reliability (life safety, cost or consequence of failure) Costs (initial vs ongoing maintenance, repair or replacement) In the context of building regulations, the Building Code of Australia (BCA) has implicit durability performance expectations: see Durability in Buildings – Guideline Document at www.abcb.gov.au
Design Process: BCA Design Life Guideline For normal buildings, the design life for most structural timber members is 50 years and for moderately accessible members 15 years.
Timber Hazards
From a durability perspective, the main hazards that need to be considered are:- ,[object Object]
Insects (inc. termites)
Corrosion (of fasteners)
Weathering
Marine borers
Chemical degradation (not usually an issue), and
Fire (subject of other resources) Hazard Classes (‘H’) apply to these 3 agents  Above ground durability trials, Beerburrum QLD Timber Hazards
Decay   The performance of timber with respect to decay is: ,[object Object]
Different with respect to decay when in-ground vs above ground (different timber durability ratings apply in each case)Macro climatic decay hazard maps have been developed to address these fundamental differences In-ground durability trials ‘Wedding Bells’, Nth NSW
Decay: In-Ground Decay Hazard Zones In-ground decay hazard zones for Australia (Zone D has the greatest in-ground decay potential)
Decay: Above Ground Decay Hazard Zones Above ground decay hazard zones for Australia  (Zone D has the greatest decay hazard potential)
Decay: Causes To thrive fungi need: ,[object Object]
Oxygen
Temperature  >25o to <40o (ideal)
FoodRemove any of these four key elements and fungal growth is either stopped or retarded e.g. preservative treatment renders the ‘food’ (wood) immune
Decay: Absence of Causes Example Wood in an anaerobic condition (i.e. without access to oxygen) lasts indefinitely e. g. Kauri dug out from the ground after 10,000 to 50,000 years 45,000 year old surf board
Decay: Hazard Classes A decay Hazard Class system has been developed for Australia that: ,[object Object]
Increases in severity from H1 to H6 Class
Does not, at this stage, account for macro-climatic variations, but these can be addressed in the durability design process,[object Object]
Decay: Hazard Classes Hazard Classes as per AS 1604 for specifying preservative treatment
Decay: Resistance to Decay Bark Sapwood can be treated to appropriate ‘H’ level Heartwood cannot be  treated therefore dictated by  natural durability  class Sapwood Sawn Section Heartwood Log Natural Durability Ratings apply to heartwood (or true wood) only – not sapwood Only sapwood can be effectively treated Limit non-durable timber to 20% cross-section (max)
Examples of In-ground Durability  Class 1 (highly durable)  ironbark, tallowwood Class 2 (durable) spotted gum, blackbutt Class 3 (moderately durable) brush box, rose gum Class 4 (non durable) all sapwood for all species, Victorian ash, Tasmania oak, Oregon, radiata pine, slash pine, hoop pine
Examples of Above Ground, Exposed Durability  Class 1 (highly durable)  ,[object Object],Class 2 (durable) ,[object Object],Class 3 (moderately durable) ,[object Object],Class 4 (non durable) ,[object Object],For an extensive list of natural durability ratings check AS 5604 Timber – Natural durability ratings, or download the Timber Service Life Design Guide, at www.woodsolutions.com.au
Service Life of Heartwood Based on in-ground graveyard stake trials and above ground ‘L’ joint trials Greater service life can be achieved with larger sections, relevant maintenance and/or preservative treatment
When to Treat Timber? No Treatment required Immunise Lyctus Susceptible Sapwood Preservative Treat in accordance with AS1604 or Timber Marketing Act (NSW) (1) Incising the timber may assist to obtain an envelope treatment
Suitable Preservatives (1)  Southern waters only
Insects The main insects of commercial significance to the durability performance of timber are: ,[object Object]
TermitesLyctus beetles only attack the sapwood of some susceptible hardwood species. Termites can attack any cellulose based material and are more active and prevalent in northern Australia.  Furniture beetles are also present in Australia, but are    low risk. Termite damage to a non-termite resistant post in ground contact
Insects: Termites There are two types of termites that can cause commercial damage to timber  Drywood termites Do not require contact with the ground. They are present in and north of Cooktown (QLD). Naturally termite resistant or preservative treated timber should be used where drywood termites are prevalent. Subterranean termites  Are by far the most significant insect pest for timber. They require contact with the ground (for moisture), therefore a range of termite management options are available including isolation from the ground.
Insects: Termite Hazard Zones Termite hazard zones for Australia  (Zone D has the greatest termite hazard)
Insects: Resistance Timber structures are best protected from insect damage through: ,[object Object]
 accurate specification and supply
 appropriate species selection
 preservative treatment (where necessary)Timbers natural resistance to different insects varies widely from species to species AS 5604  Timber – Natural Durability Ratingsprovides lyctus and termite resistance ratings for a wide range of species, as well as other natural durability ratings
Examples from AS 5604
Insects: Lyctus Beetle Protection Australian Standard grading rules, for decorative and structural timber, limit the amount of lyctus susceptible sapwood that can occur in different products. In addition, susceptible sapwood can be preservative treated to make it ‘immune’ In NSW, consumer protection legislation prohibits the sale of lyctus susceptible timber, which if present, should be treated
Insects: Termite Protection The Building Code (BCA) requires termite protection for buildings in designated termite prone areas Effectively all States/Territories except Tasmania and some Victorian local authorities, are designated termite prone areas In termite prone designated areas, the BCA provides two options: Either all ‘primary structural elements’ (definition varies from State to State) are to be termite resistant (for timber refer to AS 3660.1), OR Termite protection shall be provided in accordance with AS 3660.1 which provides options and combinations including isolation, termite shields, physical and chemical soil barriers, termite resistant materials etc.
Corrosion: Fasteners There are two types of corrosion: Embedded Typical installation of fasteners embedded in wood subjected to corrosion Note: red marks denote where corrosion is possible Atmospheric Typical fastener installation subjected to atmospheric corrosion
Most metal fasteners for timber have a part that is in the timber and a part exposed to the atmosphere  Embedded portion Corrosion of the embedded part will be dictated by:  ,[object Object]
the natural pH of the timber
electrolytic action that may occur due to the presence of preservatives such as copper in CCA or ACQ treated timberThe sapwood in this pole has been treated with CCA and is causing accelerated corrosion of the galvanized plate Corrosion: Fasteners
Exposed portion Corrosion of the exposed portion of the fasteners will be influenced by: ,[object Object]
 air-borne contaminants such as salt or other chemicalsMacro climatic hazard influences on corrosion need to differentiate between embedded and atmospheric corrosion, and apply separate hazard maps The sapwood in this pole has been treated with CCA and is causing accelerated corrosion of the galvanized plate Corrosion: Fasteners
Corrosion: Fasteners Corrosion of fasteners needs to be considered for the following reasons: Breakdown of wood Integrity of fasteners and connections Aesthetics (rusting, stains etc.) 40 year old hot dipped galv. bolts in cross-arms
Corrosion: Hazard Zones – Embedded Corrosion Hazard zones for embedded corrosion  (Zone C is the most hazardous)
Corrosion: Hazard Zones – Atmospheric Corrosion Coastal Zones Related to corrosion due to airborne salt (Zone E has the greatest hazard)
Corrosion: Resistance Resistance to corrosion is best provided by selecting and using material with the required resistance to corrosion, appropriate to the intended life of the structure – refer to the following table. Cross-arm King bolt  (hot dipped galvanized) after 35 years exposure in power pole.
Corrosion: Resistance (cont.)
To help reduce deterioration of timber around metal fasteners where moisture is present, consider: Avoiding joint details that trap moisture Using non-corrosive or protected metals (galvanized, coated, stainless steel or monel metals)  Avoiding placing dissimilar metals in contact with each other (e.g. copper, as in CCA or ACQ treatments, with zinc, as in galvanized coatings) Greasing, coating or sheathing fasteners in contact with CCA or ACQ treated timber with shrink wrap plastic or bituminous or epoxy paints Countersink and plug or ‘stop’ fasteners Polymer coated screws. Corrosion: Resistance (cont.)
Weathering Unprotected timber exposed to moisture and sunlight will undergo physical and chemical changes known as weathering Weathering is the result of: ,[object Object]
 wetting/drying (causing swellingand shrinking)

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Design for Durability - Lunch & Learn

  • 2. Learn more about wood at UTAS Centre for Sustainable Architecture with Wood Graduate Certificate in Timber (Processing & Building) 4 units, part time, online Areas covered include: Wood science Design for durability and service for life Timber as a renewable resource Sustainable design and construction Engineered wood products International technologies and developments Plus, selected topics of individual interest More information: Associate Professor Greg Nolan (03) 6324 4478 or enquiries@arch.utas.edu.auwww.csaw.utas.edu.au
  • 3. Learning Objectives After this presentation you should be able to: Understand the key timber hazards Understand the fundamentals of timber durability Understand the design factors that need to be considered to achieve satisfactory timber durability performance. For architects - AACA Competency: Design Documentation Elliot River Fire Tower, QLD
  • 4. Presentation Contents Design process Main timber hazards: Decay, insects, corrosion of fasteners & weathering Natural durability & treatment Design detailing Other hazards: Marine borer, chemicals, fire
  • 7. Design Process: Discussion To determine performance requirements you may need to consider: Target life expectancy (minimum regulatory, standards or contractual requirements) Level of reliability (life safety, cost or consequence of failure) Costs (initial vs ongoing maintenance, repair or replacement) In the context of building regulations, the Building Code of Australia (BCA) has implicit durability performance expectations: see Durability in Buildings – Guideline Document at www.abcb.gov.au
  • 8. Design Process: BCA Design Life Guideline For normal buildings, the design life for most structural timber members is 50 years and for moderately accessible members 15 years.
  • 10.
  • 15. Chemical degradation (not usually an issue), and
  • 16. Fire (subject of other resources) Hazard Classes (‘H’) apply to these 3 agents Above ground durability trials, Beerburrum QLD Timber Hazards
  • 17.
  • 18. Different with respect to decay when in-ground vs above ground (different timber durability ratings apply in each case)Macro climatic decay hazard maps have been developed to address these fundamental differences In-ground durability trials ‘Wedding Bells’, Nth NSW
  • 19. Decay: In-Ground Decay Hazard Zones In-ground decay hazard zones for Australia (Zone D has the greatest in-ground decay potential)
  • 20. Decay: Above Ground Decay Hazard Zones Above ground decay hazard zones for Australia (Zone D has the greatest decay hazard potential)
  • 21.
  • 23. Temperature >25o to <40o (ideal)
  • 24. FoodRemove any of these four key elements and fungal growth is either stopped or retarded e.g. preservative treatment renders the ‘food’ (wood) immune
  • 25. Decay: Absence of Causes Example Wood in an anaerobic condition (i.e. without access to oxygen) lasts indefinitely e. g. Kauri dug out from the ground after 10,000 to 50,000 years 45,000 year old surf board
  • 26.
  • 27. Increases in severity from H1 to H6 Class
  • 28.
  • 29. Decay: Hazard Classes Hazard Classes as per AS 1604 for specifying preservative treatment
  • 30. Decay: Resistance to Decay Bark Sapwood can be treated to appropriate ‘H’ level Heartwood cannot be treated therefore dictated by natural durability class Sapwood Sawn Section Heartwood Log Natural Durability Ratings apply to heartwood (or true wood) only – not sapwood Only sapwood can be effectively treated Limit non-durable timber to 20% cross-section (max)
  • 31. Examples of In-ground Durability Class 1 (highly durable) ironbark, tallowwood Class 2 (durable) spotted gum, blackbutt Class 3 (moderately durable) brush box, rose gum Class 4 (non durable) all sapwood for all species, Victorian ash, Tasmania oak, Oregon, radiata pine, slash pine, hoop pine
  • 32.
  • 33. Service Life of Heartwood Based on in-ground graveyard stake trials and above ground ‘L’ joint trials Greater service life can be achieved with larger sections, relevant maintenance and/or preservative treatment
  • 34. When to Treat Timber? No Treatment required Immunise Lyctus Susceptible Sapwood Preservative Treat in accordance with AS1604 or Timber Marketing Act (NSW) (1) Incising the timber may assist to obtain an envelope treatment
  • 35. Suitable Preservatives (1) Southern waters only
  • 36.
  • 37. TermitesLyctus beetles only attack the sapwood of some susceptible hardwood species. Termites can attack any cellulose based material and are more active and prevalent in northern Australia. Furniture beetles are also present in Australia, but are low risk. Termite damage to a non-termite resistant post in ground contact
  • 38. Insects: Termites There are two types of termites that can cause commercial damage to timber Drywood termites Do not require contact with the ground. They are present in and north of Cooktown (QLD). Naturally termite resistant or preservative treated timber should be used where drywood termites are prevalent. Subterranean termites Are by far the most significant insect pest for timber. They require contact with the ground (for moisture), therefore a range of termite management options are available including isolation from the ground.
  • 39. Insects: Termite Hazard Zones Termite hazard zones for Australia (Zone D has the greatest termite hazard)
  • 40.
  • 43. preservative treatment (where necessary)Timbers natural resistance to different insects varies widely from species to species AS 5604 Timber – Natural Durability Ratingsprovides lyctus and termite resistance ratings for a wide range of species, as well as other natural durability ratings
  • 45. Insects: Lyctus Beetle Protection Australian Standard grading rules, for decorative and structural timber, limit the amount of lyctus susceptible sapwood that can occur in different products. In addition, susceptible sapwood can be preservative treated to make it ‘immune’ In NSW, consumer protection legislation prohibits the sale of lyctus susceptible timber, which if present, should be treated
  • 46. Insects: Termite Protection The Building Code (BCA) requires termite protection for buildings in designated termite prone areas Effectively all States/Territories except Tasmania and some Victorian local authorities, are designated termite prone areas In termite prone designated areas, the BCA provides two options: Either all ‘primary structural elements’ (definition varies from State to State) are to be termite resistant (for timber refer to AS 3660.1), OR Termite protection shall be provided in accordance with AS 3660.1 which provides options and combinations including isolation, termite shields, physical and chemical soil barriers, termite resistant materials etc.
  • 47. Corrosion: Fasteners There are two types of corrosion: Embedded Typical installation of fasteners embedded in wood subjected to corrosion Note: red marks denote where corrosion is possible Atmospheric Typical fastener installation subjected to atmospheric corrosion
  • 48.
  • 49. the natural pH of the timber
  • 50. electrolytic action that may occur due to the presence of preservatives such as copper in CCA or ACQ treated timberThe sapwood in this pole has been treated with CCA and is causing accelerated corrosion of the galvanized plate Corrosion: Fasteners
  • 51.
  • 52. air-borne contaminants such as salt or other chemicalsMacro climatic hazard influences on corrosion need to differentiate between embedded and atmospheric corrosion, and apply separate hazard maps The sapwood in this pole has been treated with CCA and is causing accelerated corrosion of the galvanized plate Corrosion: Fasteners
  • 53. Corrosion: Fasteners Corrosion of fasteners needs to be considered for the following reasons: Breakdown of wood Integrity of fasteners and connections Aesthetics (rusting, stains etc.) 40 year old hot dipped galv. bolts in cross-arms
  • 54. Corrosion: Hazard Zones – Embedded Corrosion Hazard zones for embedded corrosion (Zone C is the most hazardous)
  • 55. Corrosion: Hazard Zones – Atmospheric Corrosion Coastal Zones Related to corrosion due to airborne salt (Zone E has the greatest hazard)
  • 56. Corrosion: Resistance Resistance to corrosion is best provided by selecting and using material with the required resistance to corrosion, appropriate to the intended life of the structure – refer to the following table. Cross-arm King bolt (hot dipped galvanized) after 35 years exposure in power pole.
  • 58. To help reduce deterioration of timber around metal fasteners where moisture is present, consider: Avoiding joint details that trap moisture Using non-corrosive or protected metals (galvanized, coated, stainless steel or monel metals) Avoiding placing dissimilar metals in contact with each other (e.g. copper, as in CCA or ACQ treatments, with zinc, as in galvanized coatings) Greasing, coating or sheathing fasteners in contact with CCA or ACQ treated timber with shrink wrap plastic or bituminous or epoxy paints Countersink and plug or ‘stop’ fasteners Polymer coated screws. Corrosion: Resistance (cont.)
  • 59.
  • 60. wetting/drying (causing swellingand shrinking)
  • 61. chemical change (caused by sunlight and oxygen)
  • 62. freezing and thawing in alpine areas20 year old deck and retaining wall
  • 63.
  • 64. check, crack and splinter
  • 65. become rough on the surfaceWeathering may cause cupping and warping and colours to bleach to a silvery grey or show surface stains or mouldgrowth Horizontal surfaces are more prone to weathering than vertical surfaces Weathering
  • 66. Weathering (cont.) Although hazard maps for weathering have not yet been developed, it is generally accepted that the effects of weathering are more severe and accelerated in harsher climates with greater extremes in temperature and rainfall Note the delineation in degree of weathering owing to shelter provided provided by the roof.
  • 67. Weathering: Resistance Protection from weathering can be maximised by: Applying appropriate finishes, including paints, stains and water repellants Regular maintenance with appropriate finishes Architectural and design detailing that specifies overhangs, capping, verandahs and shading Considering ventilation, water shedding and drainage during design and construction
  • 68.
  • 69. Oil based paints are better ‘vapour’ barriers than acrylics
  • 70. Paint systems should include quality primers and undercoats – they are designed to seal the timber and provide a key for top-coats
  • 71. Stains and water repellants require more frequent application to maintain their effectiveness
  • 72. Sawn surfaces provide a better ‘key’ for stains and water repellants than dressed surfaces – particularly denser speciesThe following table provides a summary of different finishes and maintenance.
  • 73. NOTES: Table is compilation of data from many researchers Using top quality acrylic latex paints With or without added preservatives for mildew/mould Common water repellant preservatives including copper naphthenate Weathering: Paints, Stains and Water Repellents
  • 74. Weathering: Design Detailing Appropriate design detailing can help reduce the impact of weathering and improve durability performance by: Shielding timber with overhangs, pergolas, capping, flashing, fascias and barges Isolating timber using sarking, cladding and DPC’s Avoiding moisture traps by using adequate ventilation, free draining joints and water shedding surfaces, particularly when end grain is involved Ensuring ventilation and insulation addresses condensation potential in warm and cold climates by using vapour permeable sarking or foil
  • 77. Weathering: Other Detailing Make allowance for shrinkage and minimise shrinkage restraint to avoid splitting For weather exposed horizontal members (decking, handrails etc.) limit open defects on the top surface and keep members ‘stocky’ – preferred breadth to depth ratio approximately 3:1 to 4:1 Limit the use of wide boards – narrow boards expand and shrink less in response to moisture changes
  • 78. Maintenance The satisfactory performance of timber structures will often depend on adequate maintenance programs. Maintenance regimes for finishes have already been covered. Other maintenance issues to consider are: Termite barriers, inspection and replenishment of treatments Maintaining sub-floor ventilation Tightening bolts and fasteners Re-applying supplementary preservatives and sealants Cleaning - sweep or blow, don’t hose away (moisture issues)
  • 79.
  • 82. Construction detailsAquaculture is a valuable wood use.
  • 83. Marine Borers: Hazard Zones Marine borer hazard zones (Zone G is the most hazardous)
  • 84. Marine Borers: Resistance Marine piles and timber in marine contact are best protected by: Using species with high natural resistance such as turpentine or in cooler southern waters, swamp box, river red gum or white mahogany Using preservative treated timbers (‘H6’) with wide sapwood bands such as spotted gum and plantation softwoods Using mechanical barriers and floating collars Piles encased in sand filled concrete pipe
  • 85. Marine Borers: Resistance AS 5604 provides an extensive list of species with their marine borer resistances where known – as seen in the extract below.
  • 86. Chemicals Timber is resistant to mild acids but strong acids (pH<2) and alkalis (pH>10) can cause degradation. Timber is ideally suited to special applications such as: swimming pool buildings chemical storage reservoir roofs etc.
  • 87. Fire Fire is covered by two separate presentations: Using Wood in Bushfire-prone Areas Fire Safety and Performance of Wood in Multi-Residential and Commercial Buildings
  • 88. Conclusion Timber has the ability to deliver design service life in a wide range of applications There are significant issues that need to be considered to appropriately design, specify and detail timber structures to ensure satisfactory durability These issues are well known and understood
  • 89. More Information Technical Design GuideTimber Service Life Design
  • 90. Learn more about wood at UTAS Centre for Sustainable Architecture with Wood Graduate Certificate in Timber (Processing & Building) 4 units, part time, online Areas covered include: Wood science Design for durability and service for life Timber as a renewable resource Sustainable design and construction Engineered wood products International technologies and developments Plus, selected topics of individual interest More information: Associate Professor Greg Nolan (03) 6324 4478 or enquiries@arch.utas.edu.auwww.csaw.utas.edu.au