SlideShare ist ein Scribd-Unternehmen logo
1 von 32
Advanced Process Control Training Presentation Lee Smith March 29, 2006
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Contents
[object Object],[object Object],[object Object],Advanced Process Control
[object Object],[object Object],[object Object],[object Object],Advanced Process Control Key process variables Management  Objectives
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],How Can APC Be Used?
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Advantages and Benefits
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Limitations
 
What is Basic Process Control? ,[object Object],[object Object],House is too cold Furnace Thermostat Controller recognized the house is too cold sends signal to the furnace to turn on and heat the house furnace turns on heats the house Is the house too cold? yes
Basic Control  House is too cold Furnace Thermostat Controller recognized the house is too cold sends signal to the furnace to turn on  and heat the house furnace turns on heats the house natural  gas house temperature measured is temperature  below setpoint? setpoint = 72°F Controlled variable:  temperature (desired output) Input variable:   temperature (measured by thermometer in theromostat) Setpoint:   user-defined desired setting   (temperature) Manipulated variable:   natural gas valve to furnace (subject to control)
[object Object],[object Object],[object Object],Feedback Control Theory
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],PID Control
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Goals of PID Control
PI Control Example I = 1.4 gives the best response: quickly brings controller to setpoint without oscillation
PI Control Example I = 0.6 gives the best response I = 1.1 borders on instability
PID Control Example I = 0.6 gives the best response I = 1.2 & 1.4 unstable
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Limitations of Feedback Control
Feedforward Control Window is open Furnace Feedforward Recognize window is open and  house will get cold in the future: Someone reacts and changes controller setpoint to turn on the furnace preemptively. furnace turns on heats the house natural  gas house temperature is currently OK turn on furnace Decrease setpoint to turn furnace on Pre-emptive move to prevent house from  getting cold
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Feedforward Control
[object Object],[object Object],[object Object],Combined Feedforward/Feedback
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Multivariable Control
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Internal Model-Based Control
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Important Data Issues
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Distillation Tower Example
Distillation Tower APC Results
APC Application in Wafer Fab Source:  Carl Fiorletta, “Capabilities and Lessons from 10 Years of APC Success,”  Solid State Technology , February 2004, pg 67-70.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Exercise in PID Control
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Exercise in PID Control
 
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Summary
Recommended References ,[object Object],[object Object],[object Object],[object Object]
Useful Websites ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Weitere ähnliche Inhalte

Was ist angesagt?

Types of Controllers PID PD I PD
Types of Controllers PID PD I PDTypes of Controllers PID PD I PD
Types of Controllers PID PD I PD
Anaseem Hanini
 
Advanced Process Control for ARC
Advanced Process Control for ARCAdvanced Process Control for ARC
Advanced Process Control for ARC
anilkc12
 
Delta v advanced control overview_en
Delta v advanced control overview_enDelta v advanced control overview_en
Delta v advanced control overview_en
Luis Atencio
 
Isa-sachin-upstream-onshore.ppt
Isa-sachin-upstream-onshore.pptIsa-sachin-upstream-onshore.ppt
Isa-sachin-upstream-onshore.ppt
Sachin Rasane
 

Was ist angesagt? (20)

Cascade control presentation
Cascade control presentationCascade control presentation
Cascade control presentation
 
PID Control of Valve Sticktion and Backlash - Greg McMillan Deminar Series
PID Control of Valve Sticktion and Backlash - Greg McMillan Deminar SeriesPID Control of Valve Sticktion and Backlash - Greg McMillan Deminar Series
PID Control of Valve Sticktion and Backlash - Greg McMillan Deminar Series
 
Process Control Fundamentals and How to read P&IDs
Process Control Fundamentals and How to read P&IDsProcess Control Fundamentals and How to read P&IDs
Process Control Fundamentals and How to read P&IDs
 
Introduction of process control
Introduction of process controlIntroduction of process control
Introduction of process control
 
Types of Controllers PID PD I PD
Types of Controllers PID PD I PDTypes of Controllers PID PD I PD
Types of Controllers PID PD I PD
 
Advanced Process Control for ARC
Advanced Process Control for ARCAdvanced Process Control for ARC
Advanced Process Control for ARC
 
Dcs operator training
Dcs operator trainingDcs operator training
Dcs operator training
 
Pid controllers
Pid controllersPid controllers
Pid controllers
 
Pid controller
Pid controllerPid controller
Pid controller
 
Basics instrumentation and control
Basics instrumentation and control Basics instrumentation and control
Basics instrumentation and control
 
Process control presentation on concepts, feedback loop, sensors, transmetter...
Process control presentation on concepts, feedback loop, sensors, transmetter...Process control presentation on concepts, feedback loop, sensors, transmetter...
Process control presentation on concepts, feedback loop, sensors, transmetter...
 
Pid controller
Pid controllerPid controller
Pid controller
 
Process control 2 chapter
Process control 2 chapterProcess control 2 chapter
Process control 2 chapter
 
Process Control Presentation on Sensing devices as temperature Sensors, press...
Process Control Presentation on Sensing devices as temperature Sensors, press...Process Control Presentation on Sensing devices as temperature Sensors, press...
Process Control Presentation on Sensing devices as temperature Sensors, press...
 
DCS PRESENTATION
DCS PRESENTATIONDCS PRESENTATION
DCS PRESENTATION
 
Industrial process control
Industrial process controlIndustrial process control
Industrial process control
 
Distributed Control System
Distributed Control SystemDistributed Control System
Distributed Control System
 
process control system
process control systemprocess control system
process control system
 
Delta v advanced control overview_en
Delta v advanced control overview_enDelta v advanced control overview_en
Delta v advanced control overview_en
 
Isa-sachin-upstream-onshore.ppt
Isa-sachin-upstream-onshore.pptIsa-sachin-upstream-onshore.ppt
Isa-sachin-upstream-onshore.ppt
 

Ähnlich wie In Apc Training Presentation

Maximizing the return on your control investment meet the experts sessions part2
Maximizing the return on your control investment meet the experts sessions part2Maximizing the return on your control investment meet the experts sessions part2
Maximizing the return on your control investment meet the experts sessions part2
Emerson Exchange
 
ON-OFF CONTROL (2).ppt
ON-OFF CONTROL (2).pptON-OFF CONTROL (2).ppt
ON-OFF CONTROL (2).ppt
MUST
 
INSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROL
INSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROLINSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROL
INSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROL
no suhaila
 
Paper id 21201482
Paper id 21201482Paper id 21201482
Paper id 21201482
IJRAT
 

Ähnlich wie In Apc Training Presentation (20)

Maximizing the return on your control investment meet the experts sessions part2
Maximizing the return on your control investment meet the experts sessions part2Maximizing the return on your control investment meet the experts sessions part2
Maximizing the return on your control investment meet the experts sessions part2
 
PID controller
PID controllerPID controller
PID controller
 
ON-OFF CONTROL (2).ppt
ON-OFF CONTROL (2).pptON-OFF CONTROL (2).ppt
ON-OFF CONTROL (2).ppt
 
Process control handout new1
Process control handout new1Process control handout new1
Process control handout new1
 
Ep 5512 lecture-03
Ep 5512 lecture-03Ep 5512 lecture-03
Ep 5512 lecture-03
 
4470838.ppt
4470838.ppt4470838.ppt
4470838.ppt
 
control technology of bachlor of engineering technology
control technology of bachlor of engineering technologycontrol technology of bachlor of engineering technology
control technology of bachlor of engineering technology
 
Process Control in Chemical Engineering by MATLAB
Process Control in Chemical Engineering by MATLABProcess Control in Chemical Engineering by MATLAB
Process Control in Chemical Engineering by MATLAB
 
Mechatroincs universitty for students .ppt
Mechatroincs universitty for students .pptMechatroincs universitty for students .ppt
Mechatroincs universitty for students .ppt
 
Mechatroincs universitty for students .ppt
Mechatroincs universitty for students .pptMechatroincs universitty for students .ppt
Mechatroincs universitty for students .ppt
 
PID CONTROL EMERSON EDUARDO RODRIGUES
PID CONTROL EMERSON EDUARDO RODRIGUESPID CONTROL EMERSON EDUARDO RODRIGUES
PID CONTROL EMERSON EDUARDO RODRIGUES
 
Smart Process Distillation Application Improves Recovery And Saves Energy
Smart Process Distillation Application Improves Recovery And Saves EnergySmart Process Distillation Application Improves Recovery And Saves Energy
Smart Process Distillation Application Improves Recovery And Saves Energy
 
Utilizing DeltaV Advanced Control Innovations to Improve Control Performance
Utilizing DeltaV Advanced Control Innovations to Improve Control PerformanceUtilizing DeltaV Advanced Control Innovations to Improve Control Performance
Utilizing DeltaV Advanced Control Innovations to Improve Control Performance
 
Microprocessor controlled injection molding machine
Microprocessor controlled injection molding machineMicroprocessor controlled injection molding machine
Microprocessor controlled injection molding machine
 
INSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROL
INSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROLINSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROL
INSTRUMENTATION AND PROCESS CONTROL - BOILER CONTROL
 
PID Tuning Rules
PID Tuning RulesPID Tuning Rules
PID Tuning Rules
 
Process control
Process control Process control
Process control
 
Screenshot 2021-02-23 at 2.46.02 PM.pdf
Screenshot 2021-02-23 at 2.46.02 PM.pdfScreenshot 2021-02-23 at 2.46.02 PM.pdf
Screenshot 2021-02-23 at 2.46.02 PM.pdf
 
Paper id 21201482
Paper id 21201482Paper id 21201482
Paper id 21201482
 
PID Tuning for Near Integrating Processes - Greg McMillan Deminar
PID Tuning for Near Integrating Processes - Greg McMillan DeminarPID Tuning for Near Integrating Processes - Greg McMillan Deminar
PID Tuning for Near Integrating Processes - Greg McMillan Deminar
 

Mehr von ahmad bassiouny (20)

Work Study & Productivity
Work Study & ProductivityWork Study & Productivity
Work Study & Productivity
 
Work Study
Work StudyWork Study
Work Study
 
Motion And Time Study
Motion And Time StudyMotion And Time Study
Motion And Time Study
 
Motion Study
Motion StudyMotion Study
Motion Study
 
The Christmas Story
The Christmas StoryThe Christmas Story
The Christmas Story
 
Turkey Photos
Turkey PhotosTurkey Photos
Turkey Photos
 
Mission Bo Kv3
Mission Bo Kv3Mission Bo Kv3
Mission Bo Kv3
 
Miramar
MiramarMiramar
Miramar
 
Mom
MomMom
Mom
 
Linearization
LinearizationLinearization
Linearization
 
Kblmt B000 Intro Kaizen Based Lean Manufacturing
Kblmt B000 Intro Kaizen Based Lean ManufacturingKblmt B000 Intro Kaizen Based Lean Manufacturing
Kblmt B000 Intro Kaizen Based Lean Manufacturing
 
How To Survive
How To SurviveHow To Survive
How To Survive
 
Dad
DadDad
Dad
 
Ancient Hieroglyphics
Ancient HieroglyphicsAncient Hieroglyphics
Ancient Hieroglyphics
 
Dubai In 2009
Dubai In 2009Dubai In 2009
Dubai In 2009
 
DesignPeopleSystem
DesignPeopleSystemDesignPeopleSystem
DesignPeopleSystem
 
Organizational Behavior
Organizational BehaviorOrganizational Behavior
Organizational Behavior
 
Work Study Workshop
Work Study WorkshopWork Study Workshop
Work Study Workshop
 
Workstudy
WorkstudyWorkstudy
Workstudy
 
Time And Motion Study
Time And  Motion  StudyTime And  Motion  Study
Time And Motion Study
 

Kürzlich hochgeladen

1029 - Danh muc Sach Giao Khoa 10 . pdf
1029 -  Danh muc Sach Giao Khoa 10 . pdf1029 -  Danh muc Sach Giao Khoa 10 . pdf
1029 - Danh muc Sach Giao Khoa 10 . pdf
QucHHunhnh
 
The basics of sentences session 2pptx copy.pptx
The basics of sentences session 2pptx copy.pptxThe basics of sentences session 2pptx copy.pptx
The basics of sentences session 2pptx copy.pptx
heathfieldcps1
 
Making and Justifying Mathematical Decisions.pdf
Making and Justifying Mathematical Decisions.pdfMaking and Justifying Mathematical Decisions.pdf
Making and Justifying Mathematical Decisions.pdf
Chris Hunter
 

Kürzlich hochgeladen (20)

psychiatric nursing HISTORY COLLECTION .docx
psychiatric  nursing HISTORY  COLLECTION  .docxpsychiatric  nursing HISTORY  COLLECTION  .docx
psychiatric nursing HISTORY COLLECTION .docx
 
Measures of Central Tendency: Mean, Median and Mode
Measures of Central Tendency: Mean, Median and ModeMeasures of Central Tendency: Mean, Median and Mode
Measures of Central Tendency: Mean, Median and Mode
 
Grant Readiness 101 TechSoup and Remy Consulting
Grant Readiness 101 TechSoup and Remy ConsultingGrant Readiness 101 TechSoup and Remy Consulting
Grant Readiness 101 TechSoup and Remy Consulting
 
General Principles of Intellectual Property: Concepts of Intellectual Proper...
General Principles of Intellectual Property: Concepts of Intellectual  Proper...General Principles of Intellectual Property: Concepts of Intellectual  Proper...
General Principles of Intellectual Property: Concepts of Intellectual Proper...
 
Energy Resources. ( B. Pharmacy, 1st Year, Sem-II) Natural Resources
Energy Resources. ( B. Pharmacy, 1st Year, Sem-II) Natural ResourcesEnergy Resources. ( B. Pharmacy, 1st Year, Sem-II) Natural Resources
Energy Resources. ( B. Pharmacy, 1st Year, Sem-II) Natural Resources
 
Advanced Views - Calendar View in Odoo 17
Advanced Views - Calendar View in Odoo 17Advanced Views - Calendar View in Odoo 17
Advanced Views - Calendar View in Odoo 17
 
Z Score,T Score, Percential Rank and Box Plot Graph
Z Score,T Score, Percential Rank and Box Plot GraphZ Score,T Score, Percential Rank and Box Plot Graph
Z Score,T Score, Percential Rank and Box Plot Graph
 
Holdier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfHoldier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdf
 
How to Give a Domain for a Field in Odoo 17
How to Give a Domain for a Field in Odoo 17How to Give a Domain for a Field in Odoo 17
How to Give a Domain for a Field in Odoo 17
 
On National Teacher Day, meet the 2024-25 Kenan Fellows
On National Teacher Day, meet the 2024-25 Kenan FellowsOn National Teacher Day, meet the 2024-25 Kenan Fellows
On National Teacher Day, meet the 2024-25 Kenan Fellows
 
Web & Social Media Analytics Previous Year Question Paper.pdf
Web & Social Media Analytics Previous Year Question Paper.pdfWeb & Social Media Analytics Previous Year Question Paper.pdf
Web & Social Media Analytics Previous Year Question Paper.pdf
 
Nutritional Needs Presentation - HLTH 104
Nutritional Needs Presentation - HLTH 104Nutritional Needs Presentation - HLTH 104
Nutritional Needs Presentation - HLTH 104
 
1029 - Danh muc Sach Giao Khoa 10 . pdf
1029 -  Danh muc Sach Giao Khoa 10 . pdf1029 -  Danh muc Sach Giao Khoa 10 . pdf
1029 - Danh muc Sach Giao Khoa 10 . pdf
 
Application orientated numerical on hev.ppt
Application orientated numerical on hev.pptApplication orientated numerical on hev.ppt
Application orientated numerical on hev.ppt
 
Sociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning ExhibitSociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning Exhibit
 
Mehran University Newsletter Vol-X, Issue-I, 2024
Mehran University Newsletter Vol-X, Issue-I, 2024Mehran University Newsletter Vol-X, Issue-I, 2024
Mehran University Newsletter Vol-X, Issue-I, 2024
 
microwave assisted reaction. General introduction
microwave assisted reaction. General introductionmicrowave assisted reaction. General introduction
microwave assisted reaction. General introduction
 
The basics of sentences session 2pptx copy.pptx
The basics of sentences session 2pptx copy.pptxThe basics of sentences session 2pptx copy.pptx
The basics of sentences session 2pptx copy.pptx
 
Making and Justifying Mathematical Decisions.pdf
Making and Justifying Mathematical Decisions.pdfMaking and Justifying Mathematical Decisions.pdf
Making and Justifying Mathematical Decisions.pdf
 
Unit-V; Pricing (Pharma Marketing Management).pptx
Unit-V; Pricing (Pharma Marketing Management).pptxUnit-V; Pricing (Pharma Marketing Management).pptx
Unit-V; Pricing (Pharma Marketing Management).pptx
 

In Apc Training Presentation

  • 1. Advanced Process Control Training Presentation Lee Smith March 29, 2006
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.  
  • 9.
  • 10. Basic Control House is too cold Furnace Thermostat Controller recognized the house is too cold sends signal to the furnace to turn on and heat the house furnace turns on heats the house natural gas house temperature measured is temperature below setpoint? setpoint = 72°F Controlled variable: temperature (desired output) Input variable: temperature (measured by thermometer in theromostat) Setpoint: user-defined desired setting (temperature) Manipulated variable: natural gas valve to furnace (subject to control)
  • 11.
  • 12.
  • 13.
  • 14. PI Control Example I = 1.4 gives the best response: quickly brings controller to setpoint without oscillation
  • 15. PI Control Example I = 0.6 gives the best response I = 1.1 borders on instability
  • 16. PID Control Example I = 0.6 gives the best response I = 1.2 & 1.4 unstable
  • 17.
  • 18. Feedforward Control Window is open Furnace Feedforward Recognize window is open and house will get cold in the future: Someone reacts and changes controller setpoint to turn on the furnace preemptively. furnace turns on heats the house natural gas house temperature is currently OK turn on furnace Decrease setpoint to turn furnace on Pre-emptive move to prevent house from getting cold
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 26. APC Application in Wafer Fab Source: Carl Fiorletta, “Capabilities and Lessons from 10 Years of APC Success,” Solid State Technology , February 2004, pg 67-70.
  • 27.
  • 28.
  • 29.  
  • 30.
  • 31.
  • 32.

Hinweis der Redaktion

  1. Advanced Process Control or Advanced Quality Control: reducing process variability, producing more consistent products, increasing process capacity, potential to significantly increase profitability