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HAZOP 
by 
www.abhisam.com
What is HAZOP? 
HAZOP is an acronym that stands for 
HAZARD and OPERABILITY Study 
It was pioneered at ICI (Imperial Chemical 
Industries, UK) during the late 1960s
What is HAZOP? 
ICI no longer exists today in its original form 
today (it was taken over by AkzoNobel) 
but the HAZOP technique that it pioneered 
survives, thrives and grows in importance 
every day. 
HAZOP is mainly a Risk Assessment Technique 
HAZOP is a Qualitative technique
Where is HAZOP used? 
HAZOP is used in a wide variety of industries 
and sectors including but not limited to 
•Chemicals & Petrochemicals 
•Oil & Gas including refining 
•Power Generation 
•Mining & Metals 
•Pharmaceutical manufacturing
How is HAZOP Structured? 
HAZOP is structured in such a way as to 
evaluate the design intent of a particular part 
of a plant, called as a node and then use Guide 
Words to evaluate deviations from the intent
HAZOP Example 
For example a HAZOP node may be a day tank 
that pumps a reactant to the plant every day. 
The design intent is “transfer liquid from tank 
to plant” 
Possible Deviations from intent are evaluated 
using Guide Words such as Less Than, More 
Than, Reverse, No and others.
HAZOP Example 
Thus possible deviations from the design intent 
would be 
Liquid Quantity transferred is Less than 
intented 
Liquid flows in Reverse direction (from plant to 
tank) 
and so on until all possible devaitions are 
analyzed
HAZOP Example 
Now every deviation is analysed and 
Mitigated via adequate measures 
Mitigations may be multiple for each deviation 
All nodes need to be analysed in this manner
HAZOP Types 
There are different kinds of HAZOPs 
•Conceptual 
•Greenfield 
•Brownfield 
•Decommissioning 
•CHAZOP (Computer HAZOP)
HAZOP Team 
HAZOP is a team effort with a HAZOP Leader, a 
HAZOP Scribe who documents the analysis 
either manually (with an Excel sheet) or using 
a documentation software and Team members 
who contribute to the analysis
HAZOP Training 
It is essential that all team members including 
the leader are adequately trained in the 
HAZOP technique. 
Remember: Garbage In= Garbage Out 
If the team is not trained then the HAZOP may 
have no value, in fact negative value!
HAZOP Training 
It is essential that all team members including 
the leader are adequately trained in the 
HAZOP technique. 
Remember: Garbage In= Garbage Out 
If the team is not trained then the HAZOP may 
have no value, in fact negative value! (because 
the plant owner is lulled into a false sense of 
security)
HAZOP Training Questions 
•What is the cost of the HAZOP training? 
•Can I spare my employees or colleagues for 
classroom training? 
•Can I avoid the classroom training altogether? 
•How do I know they learned something? 
•Can they prove that they know about HAZOP?
HAZOP Training Answers 
One course, the Abhisam HAZOP e-learning 
course provides a good 
answer to all your questions 
• Saves Time (Can be taken 
anywhere & anytime) 
•Easy to understand (full of 
animations & simulations, videos, 
formats, solved examples, case 
study)
HAZOP Training Answers 
Download and Online options 
available 
Can be in the “Cloud” 
Integrates with your SCORM 
Learning Management System 
Can support 100s of learners 
simultaneously if needed
HAZOP Training Answers 
Self Assessment tests learner 
knowledge 
Online Exam after course 
Certificate on passing (should score 
> 70%) 
Excellent way to train people 
Contact sales@abhisam.com to get 
started today! 
www.abhisam.com

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Hazop ppt

  • 2. What is HAZOP? HAZOP is an acronym that stands for HAZARD and OPERABILITY Study It was pioneered at ICI (Imperial Chemical Industries, UK) during the late 1960s
  • 3. What is HAZOP? ICI no longer exists today in its original form today (it was taken over by AkzoNobel) but the HAZOP technique that it pioneered survives, thrives and grows in importance every day. HAZOP is mainly a Risk Assessment Technique HAZOP is a Qualitative technique
  • 4. Where is HAZOP used? HAZOP is used in a wide variety of industries and sectors including but not limited to •Chemicals & Petrochemicals •Oil & Gas including refining •Power Generation •Mining & Metals •Pharmaceutical manufacturing
  • 5. How is HAZOP Structured? HAZOP is structured in such a way as to evaluate the design intent of a particular part of a plant, called as a node and then use Guide Words to evaluate deviations from the intent
  • 6. HAZOP Example For example a HAZOP node may be a day tank that pumps a reactant to the plant every day. The design intent is “transfer liquid from tank to plant” Possible Deviations from intent are evaluated using Guide Words such as Less Than, More Than, Reverse, No and others.
  • 7. HAZOP Example Thus possible deviations from the design intent would be Liquid Quantity transferred is Less than intented Liquid flows in Reverse direction (from plant to tank) and so on until all possible devaitions are analyzed
  • 8. HAZOP Example Now every deviation is analysed and Mitigated via adequate measures Mitigations may be multiple for each deviation All nodes need to be analysed in this manner
  • 9. HAZOP Types There are different kinds of HAZOPs •Conceptual •Greenfield •Brownfield •Decommissioning •CHAZOP (Computer HAZOP)
  • 10. HAZOP Team HAZOP is a team effort with a HAZOP Leader, a HAZOP Scribe who documents the analysis either manually (with an Excel sheet) or using a documentation software and Team members who contribute to the analysis
  • 11. HAZOP Training It is essential that all team members including the leader are adequately trained in the HAZOP technique. Remember: Garbage In= Garbage Out If the team is not trained then the HAZOP may have no value, in fact negative value!
  • 12. HAZOP Training It is essential that all team members including the leader are adequately trained in the HAZOP technique. Remember: Garbage In= Garbage Out If the team is not trained then the HAZOP may have no value, in fact negative value! (because the plant owner is lulled into a false sense of security)
  • 13. HAZOP Training Questions •What is the cost of the HAZOP training? •Can I spare my employees or colleagues for classroom training? •Can I avoid the classroom training altogether? •How do I know they learned something? •Can they prove that they know about HAZOP?
  • 14. HAZOP Training Answers One course, the Abhisam HAZOP e-learning course provides a good answer to all your questions • Saves Time (Can be taken anywhere & anytime) •Easy to understand (full of animations & simulations, videos, formats, solved examples, case study)
  • 15. HAZOP Training Answers Download and Online options available Can be in the “Cloud” Integrates with your SCORM Learning Management System Can support 100s of learners simultaneously if needed
  • 16. HAZOP Training Answers Self Assessment tests learner knowledge Online Exam after course Certificate on passing (should score > 70%) Excellent way to train people Contact sales@abhisam.com to get started today! www.abhisam.com