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QUALITY
ASSURANCE
BY
KANAVAJE A.M
“Quality is the responsibility ”
QUALITY ASSURANCE ???
• WHAT IS Q.A ???
• WHAT DO YOU MEAN BY QUALITY PRODUCT IS??
• NEED OF QUALITY ASSURANCE??
• WHAT ARE THE KEY INGREDIENTS TO ACHIVE THE
QUALITY ASSURANCE???
Drug
Product
Quality
Self
R&D
Raw
Material
Manufactu
ring
process
Working
area
Legislative
framework
Packaging
&labelling
Storage
Evaluation
Distribution
Customer
satisfaction
4
Major Risks in Pharmaceutical
Production
• Contamination of products (microbial, particulate
or other)
• Insufficient active ingredient
• Excess active ingredient
• Poor quality raw materials
• Poor formulation practices
• Incorrect labels on containers
5
Main objectives of QA :
 To achieve product realization
 Establish and maintain a state of control, and
 Facilitate continual improvement
Pharmaceutical quality system should include the
following elements -
 Process performance and product quality monitoring
 Corrective and preventive actions
 Change management and management review
 Key performance indicators should be identified and used to monitor
effectiveness of processes.
OBJECTIVES OF Q.A
QUALITY MANAGEMENT
QUALITY
MANEGEMENT
Q.A Q.C GMP
QC
GMP
QA
7
Is that part of Quality
Assurance aimed at
ensuring that products are
consistently manufactured
and examine within
constant quality system
GMP
Is that part of GMP concerned
with sampling, specification &
testing, documentation &
release procedures which
ensure that the necessary &
relevant tests are performed &
the product is released for use
only after ascertaining it’s
quality
QC
QUALITY MANGEMENT
KEY FACYORS TO ACHIVE QM:
1. CUSTOMER FOCOUS
2. LEADERSHIP
3. INVOLMENT OF PEOPLE
4. PROCESS APPROCHE
5. SYSTEM APPROCH TO MANGEMENT
6. CONTINEOUS IMPROVEMENT.
7. EFFECTIVE DECISION MAKING
8. RELATIONSHIP MAINTAINANCE
PEOPLE
CULTUREPROCESS
COMPONENT OF QUALITY
SYSTEM
QUALITY APPROCHES
CUSTOM
TQM
• WORLDWIDE APPLICATION
• BASED ON CUSTOMIZED STANDARD
I S O
• WORLDWIDE APPLICATION
• BASED ON INTERNATIONAL STANDARD WITH
ACCREDITED NATIONAL AND INTERNATIONAL
CERTIFICATION
MBNQA
•NATIONAL APPLICATION
•BASED ON NATIONAL STANDARD
ALL THREE ARE DESIGEND TO ENCOMPASS ALL OF THE
ORGANIZATION’S CORE COMPETENCIES
ISO QUALITY STANDARD
• The purpose of these standards is to simplify the
things for organisation and to assist the organization
to implement and operate effective quality
management system.
REQUIRMEN
TS
That help to
achieve customer
satisfaction
That assure that
the quality system
are constantly
implemented and
verify
For practice that
measure the
effectiveness
That support the
continuous
improvement to
meet customer
needs.
ISO FAMILY
-
Appreciation
of
fundamental
concept of
QMS
-Guidelines
for selection
and use
ISO
9000 - Used for
external quality
assurance
-Companies that
design & develop
their own
products
-Provide the
requirments
ISO
9001
QA in
production
,installation
and servicing.
For
subcontractor
ISO
9002
It is
applicable
for the
testing of
laboratorie
s &
equipment
distributio
n
ISO
9003
Guideline for
quality
management
planning ,
implementation
and
performance
improvement
ISO
9004
ISO 9000
REQUIRME
NTS
Manageme
nt
responsibil
ity Quality
system
Document
and data
control
Design
control
Process
control
Final
inspection
& testing
Internal
quality
audits
Corrective
and
preventive
action
Training
Control
of quality
records
Elements of the Quality
Management Cycle
14
RESOURCE
MANAGEMENT
MEASUREMENT
ANALYSIS &
IMPROVEMENT
MANGEMENT
RESPONSIBILITY
PRODUCT
REALIZATION
Thanks
Questions??
15

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Quality assurance

  • 2. QUALITY ASSURANCE ??? • WHAT IS Q.A ??? • WHAT DO YOU MEAN BY QUALITY PRODUCT IS?? • NEED OF QUALITY ASSURANCE?? • WHAT ARE THE KEY INGREDIENTS TO ACHIVE THE QUALITY ASSURANCE???
  • 4. 4 Major Risks in Pharmaceutical Production • Contamination of products (microbial, particulate or other) • Insufficient active ingredient • Excess active ingredient • Poor quality raw materials • Poor formulation practices • Incorrect labels on containers
  • 5. 5 Main objectives of QA :  To achieve product realization  Establish and maintain a state of control, and  Facilitate continual improvement Pharmaceutical quality system should include the following elements -  Process performance and product quality monitoring  Corrective and preventive actions  Change management and management review  Key performance indicators should be identified and used to monitor effectiveness of processes. OBJECTIVES OF Q.A
  • 7. QC GMP QA 7 Is that part of Quality Assurance aimed at ensuring that products are consistently manufactured and examine within constant quality system GMP Is that part of GMP concerned with sampling, specification & testing, documentation & release procedures which ensure that the necessary & relevant tests are performed & the product is released for use only after ascertaining it’s quality QC QUALITY MANGEMENT
  • 8. KEY FACYORS TO ACHIVE QM: 1. CUSTOMER FOCOUS 2. LEADERSHIP 3. INVOLMENT OF PEOPLE 4. PROCESS APPROCHE 5. SYSTEM APPROCH TO MANGEMENT 6. CONTINEOUS IMPROVEMENT. 7. EFFECTIVE DECISION MAKING 8. RELATIONSHIP MAINTAINANCE
  • 10. QUALITY APPROCHES CUSTOM TQM • WORLDWIDE APPLICATION • BASED ON CUSTOMIZED STANDARD I S O • WORLDWIDE APPLICATION • BASED ON INTERNATIONAL STANDARD WITH ACCREDITED NATIONAL AND INTERNATIONAL CERTIFICATION MBNQA •NATIONAL APPLICATION •BASED ON NATIONAL STANDARD ALL THREE ARE DESIGEND TO ENCOMPASS ALL OF THE ORGANIZATION’S CORE COMPETENCIES
  • 11. ISO QUALITY STANDARD • The purpose of these standards is to simplify the things for organisation and to assist the organization to implement and operate effective quality management system. REQUIRMEN TS That help to achieve customer satisfaction That assure that the quality system are constantly implemented and verify For practice that measure the effectiveness That support the continuous improvement to meet customer needs.
  • 12. ISO FAMILY - Appreciation of fundamental concept of QMS -Guidelines for selection and use ISO 9000 - Used for external quality assurance -Companies that design & develop their own products -Provide the requirments ISO 9001 QA in production ,installation and servicing. For subcontractor ISO 9002 It is applicable for the testing of laboratorie s & equipment distributio n ISO 9003 Guideline for quality management planning , implementation and performance improvement ISO 9004
  • 13. ISO 9000 REQUIRME NTS Manageme nt responsibil ity Quality system Document and data control Design control Process control Final inspection & testing Internal quality audits Corrective and preventive action Training Control of quality records
  • 14. Elements of the Quality Management Cycle 14 RESOURCE MANAGEMENT MEASUREMENT ANALYSIS & IMPROVEMENT MANGEMENT RESPONSIBILITY PRODUCT REALIZATION