Slideshow based on a presentation we did on a national NVDO training session in the Netherlands, December 2011. It includes an overview of a couple of practical issues which are regularly solved by using the time and movement measures as captured with a real time cyclical high speed camera. Near slide 19-20, it includes a real life business case by a customer who realized a 15% gain in throughput or 50 000 000 extra tablets on his line!

1. Maintenance 2012:
Combine the right training and tools!
www.cyclocam.be

2. Nestlé recalled 7 million jars of
baby-food to win back the
consumers´ trust due to a
production error discovered in
one single production lot

3. 86% of manufacturing companies
could double their throughput
without adding additional
production lines…
…but they don’t know it

4. Quick Reminder on decreasing maintenance cost:
Economic optimum theory … since 1983!
€
Total maintenance cost
Breakdown
Predictive & fixing costs
Preventive costs
Balance predictive, preventive and corrective tasks
trough root cause fixing & analysis

5. Usual strategy to solve manufacturing
line issues:
Trial & Error

6. Trial & Error is not efficient
nor effective!
•After resolving the symptoms, the line
still runs sub-optimal
•Root cause remains unknown
•Hence it will happen again!
(often on Friday-evening!)

7. Best in class Strategy:
Increase capability of your operators and
maintenance technicians:
Right training Right tools
-Root Cause Analysis -Measurement & Analysis
-Risk Based Inspection -Inspection
-Lifetime Management -Monitoring
A microscope for small things,
a telescope for the stars,
a Cyclocam for manufacturing lines!

8. Overview of tools for professional maintenance:
High speed video

9. 5 critical tools for professional maintenance:
1. Temperature and Voltage meter
2. IR Thermography
3. UltraSound Analysis
4. Vibration Analysis
5. Cyclical camera
6. (Oil Analysis)
• mainly for gearboxes and heavy duty
equipment, not further discussed here

10. Critical tool for professional maintenance:
Examples of using a real time high speed camera

11. Let’s discuss typical maintenance issues
• Filling lines
• Labeling devices
• Dosing machine
• Robot tuning
11

12. Filling lines
12

13. Filling lines
Movie
-1 Fast running line
(NOT cyclocam)
http://youtu.be/_uLjIDWTN48
-2 Same line … in slow motion
on Cyclocam
http://youtu.be/hwJgU3tEers
Customer needs easy handling, as the “issue”
could be anywhere on the line

14. Labeling devices

15. Labeling devices
Movie
-Label with
« ripping » issues:
damaged labels
http://youtu.be/5feCe9LL_G8
Customer wants real-time view, as the “issue” is
solved by tweaking the equipment … on-the-spot!

16. Dosing
16

17. Dosing
Movie
-1 Marshmallow line
http://youtu.be/BPgtsy-zUDM
-2 Bearing press
http://youtu.be/F3utDmdwols
Customer wants easy handling & real-time view to
fix issues on-the-spot!

18. Robots
18

19. Real Life Business Case:
50 000 000 extra tablets per year at no extra cost
Movie
http://www.youtube.com/watch?v
=GNtuzg31oYY&yt:cc=on
On the YouTube interface next slide:
USE THE « CC » BUTTON FOR SUBTITLES

20. Use the right tool for the right
equipment!
• Temperature and Voltage meter
• IR Thermography
• UltraSound Analysis
• Vibration Analysis
• Cyclical camera
• Oil Analysis
• mainly for gearboxes and heavy duty
equipment, not further discussed here

21. … and reduce your breakdown costs
• Increase the capability of the operators to restore
and keep the machine in basic conditions
• Increase the capability of the technicians to really
repair, maintain and fundamentally improve the
machines
• Support the right tools for the right people to
facilitate real breakdown analyses and reductions
• Foster a culture of effective maintenance, where
preventive maintenance is developed on all
equipment

22. Important considerations when buying Tools
• Get a device designed for your application
•Be sure that it is real-time, easy and fast to use
•Include the full impact in the ROI calculations

23. Eliminate the root cause of your failures…

24. From Equipment Maintenance
To Equipment Management:
Combine the right training and tools!
www.cyclocam.be

25. Designed
with the experience of
being a maintenance technician:
• Easy & portable
• Robust
• Real time

26. CON F
IDENT
Strong recent brand references... IAL

27. ... mainly FMCG and machine builders
70% of our customers use the
Cyclocam on their own
equipment (mainly FMCG)
20% of our customers use the
Cyclocam on their customers’
equipment (mainly technicians
and machine builders)
10% of our customers use the
Cyclocam for « other »

28. Thanks for your attention
Additional questions?
Call us on +32 479 90 10 92
www.Cyclocam.be