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An Analysis of Scale and Technology in Rope Pump Piston Manufacture and Supply  in Sub-Saharan Africa Donald J. MacAllister, Cranfield University, UK Dr. Brian S. McIntosh, International WaterCentre, Australia Erik Harvey, WaterAid UK
Rope pump technology Scale and Technology in Rope Pump Piston Supply
Sustainable supply chains ,[object Object]
Density of demand (scale)
Private sector parts and services (skill)
Greater centralisation(support)
More use of locally available materials
Spare part supply chains the weak link
VLOM can be a barrier to sustainability
Low density areas may require subsidyHarvey, P.A., & Reed, R. 2006 Sustainable supply chains for rural water supplies in Africa. Proceedings of the Institute of Civil Engineers, Eng. Sus.159(ES1), pg.3139 Scale and Technology in Rope Pump Piston Supply
Study objectives Quantify the number of rope-pumps installed, and characterise rope-pump and piston failure Assess manufacturing quantity (volume) required for, and costs incurred at break-even Assess the minimum pump densities required to achieve break-even  To make recommendations regarding the creation of sustainable supply chains with existing pump densities Scale and Technology in Rope Pump Piston Supply

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An Analysis of Scale and Technology in Rope Pump Piston Manufacture and Supply in Sub Saharan Africa

  • 1. An Analysis of Scale and Technology in Rope Pump Piston Manufacture and Supply in Sub-Saharan Africa Donald J. MacAllister, Cranfield University, UK Dr. Brian S. McIntosh, International WaterCentre, Australia Erik Harvey, WaterAid UK
  • 2. Rope pump technology Scale and Technology in Rope Pump Piston Supply
  • 3.
  • 5. Private sector parts and services (skill)
  • 7. More use of locally available materials
  • 8. Spare part supply chains the weak link
  • 9. VLOM can be a barrier to sustainability
  • 10. Low density areas may require subsidyHarvey, P.A., & Reed, R. 2006 Sustainable supply chains for rural water supplies in Africa. Proceedings of the Institute of Civil Engineers, Eng. Sus.159(ES1), pg.3139 Scale and Technology in Rope Pump Piston Supply
  • 11. Study objectives Quantify the number of rope-pumps installed, and characterise rope-pump and piston failure Assess manufacturing quantity (volume) required for, and costs incurred at break-even Assess the minimum pump densities required to achieve break-even To make recommendations regarding the creation of sustainable supply chains with existing pump densities Scale and Technology in Rope Pump Piston Supply
  • 12.
  • 13. the output level where total cost = total revenue
  • 14. but … cost per unit output varies with the volume of output
  • 15. Requires knowledge of production function:
  • 16. Maximum level of output achievable across a given range of labour and capital inputs
  • 17. Estimated for different piston manufacture technologies from interview dataScale and Technology in Rope Pump Piston Supply
  • 18. Break-even analysis method Scale and Technology in Rope Pump Piston Supply
  • 19.
  • 20. If not, what is the Optimum Price per Spare Part? Scale and Technology in Rope Pump Piston Supply
  • 21. Results Scale and Technology in Rope Pump Piston Supply
  • 22. Supply implications 1 – pistons or pumps? b) 15 pumps within 40km a) 682 pumps within 40km Illustration of the SDB in rope-pump supply for Ghana. For sale of single pistons, For sale of multiple pistons with rope. Note pump locations do not indicate actual pump locations Scale and Technology in Rope Pump Piston Supply
  • 23.
  • 24. Spare parts not viable to retailers
  • 25. In most cases existing pump density will < SDB. Ways to overcome this include:
  • 26. Increasing unit price e.g. expanding into self-supply and irrigation markets
  • 27. Promoting support mechanisms such as after sales service
  • 28. This can increase functional sustainability and diversify manufacturer / retailer business making it more viable
  • 29. Manufacture at a level where these criteria are possible, e.g. DistrictScale and Technology in Rope Pump Piston Supply
  • 30. Questions, thoughts? Dr. Brian S. McIntosh b.mcintosh@watercentre.org Scale and Technology in Rope Pump Piston Supply