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The Bloodhound Supersonic Car: 
Innovation at 1,000 mph 
01/11/14
Introducing the Presenters 
Tim Edwards 
Head of Engineering 
Atkins Aerospace 
Bristol Office 
Brent Crabtree 
Aerospace Engineer 
Atkins Aerospace 
Seattle Office
Setting a Land Speed Record 
• Certified by Fédération Internationale 
de l'Automobile (FiA) 
• Multiple LSR Categories 
• i.e. Wheel Driven, Electric, Motorcycle 
• Outright World Land Speed Record 
• No engine or drivetrain restrictions 
• Speed recorded over 1 mile with flying 
start 
• Average of 2 attempts within 1 hour 
• Current Record: 
• Thrust SSC – 1997 – 763.035 mph 
Thrust SSC lays shock waves across the Black Rock Desert, Oct 15th 1997
Key Milestones in History of LSR 
• 1898 – Jeantaud Duc – 57.7 mph 
• Earliest recorded land speed attempt 
• Electric coach piloted by Gaston de Chasseloup-Laubat 
• 1906 – Stanley Rocket – 127.7 mph 
• First record over 200 km/h 
• Steam powered car piloted by Fred Marriott 
• 1927 – Sunbeam 1000 hp – 203.8 mph 
• First record over 200 mph 
• Internal combustion car piloted by Henry Segrave 
• 1935 – Blue Bird – 301.1 mph 
• First record over 300 mph 
• Internal combustion car piloted by Malcolm Campbell 
• 1947 – Railton Mobil Special – 394.19 mph 
• Last record without jet/rocket propulsion 
• Internal combustion car piloted by John Cobb
Key Milestones in History of LSR 
• 1963 – Spirit of America – 407.4 mph 
• Marks shift to jet powered propulsion 
• Turbojet powered car piloted by Craig Breedlove 
• 1965 – Spirit of America Sonic 1 – 600.6 mph 
• First record above 600 mph 
• Turbojet powered car piloted by Craig Breedlove 
• 1970 – Blue Flame – 630.5 mph 
• First record above 1000 km/h 
• Rocket powered car piloted by Gary Gabelich 
• 1997 – Thrust SSC – 763.5 mph 
• Standing record to this day 
• First supersonic car 
• Turbofan powered car piloted by Andy Green 
• 2015 – Bloodhound SSC – 1050 mph target 
• Spiritual successor to Thrust SSC 
• If successful, first record above 1000 mph
Bloodhound mission 
Vehicle Weight 
(kg) 
Max Power 
(hp) 
Average Fuel 
Consumption 
(mpg) 
Turning 
Circle 
(ft) 
Max 
Speed 
(mph) 
Toyota Camry 1470 178 35.0 37 131 
Ferrari 458 1400 605 20.0 40 205 
Bloodhound ~7800 135,000 0.04 788 1050
Bloodhound mission 
• To extend the world land speed record 
set by Thrust SSC in 1997 (763.035 mph) 
• Raise the record to 1000mph. 
Afterburning 
Turbofan 
Hybrid HTP 
Rocket Engine 
Solid Aluminum 
Wheels 
Carbon Fiber and 
Titanium Bodywork 
Winglets Provide 
Active Stability 
Control 
V8 Racing Engine 
Pumps Oxidizer to 
Rocket
Bloodhound mission 
• Attempt at Hakskeen Pan, Northern Cape, South Africa 
13.0 miles
Bloodhound mission profile 
• Cover measured mile at 1000mph 
• Constrained by 12 mile course length 
• Complete reciprocal run within one hour. 
Vehicle Velocity 
3.6s
Engines – jet 
1x Eurojet, EJ200 
Tdry = 60kN (13,500lb) 
Treheat = 90kN (20,000lb) 
Type: 2 power Eurofighter 
Fuel: 1040lb (900lb useable)
Engines – jet 
Recently installed on the chassis at the workshop 
in Avonmouth, England.
Engines – rocket 
Mounted below the EJ200 engine 
Tmax = 122kN (27,500lb) 
Tav = 111kN (25,000lb) 
Type – Hybrid 
Oxidiser - H2O2 HTP 
Solid fuel - Hydroxyl Terminated 
Polybutadiene (HTPB (C4H6)nOH) 
Target specific impulse – 200 lb.s/lb
Engines – auxiliary power unit 
APU supplies power to accessory drive gearbox to: 
• Start the EJ200 engine; 
• Power electrical equipment; 
• Power hydraulic wheel brakes; 
• Pump HTP fuel to the rocket. 
The APU delivers 800hp - 
200hp more than that Ferrari!
Engines – mission sequence 
EJ200 Reheat 
Rocket 
Burn 
EJ200 
85% 
EJ200 
100% dry 
38 33 15 s 340 440 100 mph +0.5’1.5’+g’ 0.6’to g’ 
+1.6’2.0’g’ 
0 0 mph 0.2’throttled up to around 85% 
Rocket engine engaged 
EJ200 reheat engine engaged 
opened up to 100% dry thrust
Systems - fuel 
The jet fuel (Jet A1) system has a capacity of: 
• Main tank, 730lb 
Accessory 
drive gearbox 
Auxiliary 
power unit
Systems - fuel 
…and further capacity of 
• Auxiliary tanks, 170lb and 140lb
Systems - fuel 
The rocket fuel tank has a capacity of 2900lb HTP 
Pumped by APU at 110lb/s for 20s burn. 
Construction – 
stainless steel
Systems - braking 
Having reached 1050mph, the car has 660MJ of energy, 
to be dissipated in 60s: an average of 15,000 bhp. 
The braking system comprises three components: 
• Airbrakes 
• Parachutes (if needed) 
• Wheel brakes 
In addition, the drag of the car is effective in decelerating 
from the highest speeds – 15 tons at M=1.4 (96,000 bhp).
Systems - airbrakes 
Airbrakes applied at 800mph, but designed for 1000mph: 
Time (s) Speed (mph) Brake Angle (o) Brake Force (lbf) 
59 60 62 57 63.5 1000 1050 940 873 777 30 15 45 60 0 13050 
21100 
23600 
6560 
0
Systems – braking safety 
Braking options: 
•Airbrakes, one parachute and wheel brakes stop car in 
<4.5 miles; 
•Second parachute available if necessary; 
•If the airbrakes fail, both parachutes and wheel brakes 
can stop the car in 4.5 miles; 
•If both parachutes fail, airbrakes and wheel brakes will 
stop the car, but using the overrun distance.
Braking – mission sequence 
Parachute 
57 68 s 1050 600 mph mph -3.0’1.3’g’ 
96 200 -0.5’g’ 
Engines cut; car drag (15t) decelerates the car 
Wheel 
Brakes 
Car 
Drag 
Air 
Brakes 
62 800 -2.5’g’ 
Parachute deployed 
Wheel brakes applied 
Air brakes start to deploy at an increasing angle
Systems – cockpit 
Brake Pedal Jet Pedal 
Parachute (3) 
and airbrake (4) 
Pressure & 
temperature gauges 
Fuel quantity & battery 
voltage indicators 
Trigger fires 
rocket
Aerodynamics – car evolution 
Configuration 0, August 
2007 
Twin intakes, large delta fin, rocket 
above jet, no rear wheel fairings 
Configuration 9, Sept 2009 
Configuration 12, Aug 2010 
Configuration 1, Spring 2008 
Configuration 2, August 2008 
Curved intake, swept horizontal 
surfaces, contoNuroewd jaeftt obvoedry rocket. Fin/T-tail 
T-tail replaced by mid-height tail 
with dorsal strake. On-going 
refinement of body contours. 
reinstated. Delta strut and 
ventral strakes. Contoured 
body.
Aerodynamics – intake compression 
Shock wave angles at M=1.4 (1050mph). 
Much CFD on intake design to avoid surge issues (surge 
margin of EJ200 eroded for increased performance).
Aerodynamics – whole body 
Making the car lift-neutral over the speed range has 
been a primary goal. 
Shock waves at M=1.3 from the nose, cockpit surround 
and wheel fairings.
Aerodynamics – aft body 
Reducing the lift of the aft body at M > 1.0 has been a 
major challenge – achieved using ventral aerofoils. 
Current design – Cp = 0 
over much of underside. 
Previous design – Cp > 0 
over much of underside.
Structures - materials 
Air Brakes: Carbon 
Composite Face 
Sheets, Aluminum 
Carbon Core 
Composite 
Forward Bodyshell 
and nose fairing 
Aft Upper Bodyshell: Ti Skins 
and Longerons and Al Frames 
Mid-length Joint 
Carbon Composite Jet 
Fuel Tank containing 
Forged 7037 
Aluminum Wheels Aft Lower Bodyshell: Steel 
Skins and Al Frames 
Flexible Bladder 
HTP Tank: 
Stainless Steel
Structures - manufacture 
Follows experience in aerospace and motorsport: 
•Hand lay-up – labour intensive, but it’s a one-off 
•Autoclave cure – expensive plant, but not dedicated to 
Bloodhound manufacture. 
Completion of the cockpit/intake 
monocoque at URT Group.
Structures - manufacture 
Lower chassis in steel sheet with aluminum frames: 
•Rivets provide sufficient strength 
•Redux bonding adds stiffness. 
The complete lower 
chassis following riveting 
and bonding.
Structures - manufacture 
Upper chassis in titanium sheet with aluminum frames and 
titanium stringers: 
•Frames support the EJ200 engine 
•Aft, heavy frames support fin. 
Aluminum frames for the 
upper chassis, Feb 2014. 
Engine 
support frame
Structures - analysis 
• Static analysis - ultimate factor of 2.4 for composites 
• Fatigue – not considered: short vehicle life; part replacement 
as required 
• Damage tolerance - not considered: 
• Large ultimate factor on plain strength 
• Low number of cycles, limiting damage growth 
• Inspection after test runs, giving opportunity for repair/replace. 
• Natural frequencies – must exceed frequency of principal 
structural elements. 
Load distribution from finite 
element analysis (FEA, Nastran).
Structures – analysis, airbrake 
Airbrake analysis examines static and dynamic response: 
• Static calculation of: 
• Hinge and actuator bolted attachment forces 
• Face sheet running loads/stresses 
• Core transverse shear force. 
• Dynamic assessment of natural frequency (>45Hz of fin). 
7 
36 
7 
dimensions in mm 
50 max
Structures – analysis, wheel 
The car must have four wheels. 
The wheels: 
•are 36” diameter 
•rotate at 9800rpm at 1050mph 
•experience 50000’g’ at the rim 
…hence are of solid Aluminum alloy. 
Equivalent hoop stress 86ksi 
(600MPa). 
Spin test at Rolls-Royce, 
Derby, Aug 26th 2014
Bloodhound in education 
Key feature of the Bloodhound program: 
• The education program, supplying ideas and resources 
across a range of school curricula 
• Visiting STEM ambassadors explain the technology in 
schools 
• Careers advice 
• and... 
website provides a wealth of 
resources for the teacher 
(and the engineer!) 
http://www.bloodhoundssc.com/
Competition for the Record 
Bloodhound 
SSC 
North American 
Eagle 
Aussie Invader 
5R 
Jetblack 
Origin UK North America Australia New Zealand 
Engine Turbofan, 
Hybrid Rocket 
Turbojet, 
Afterburner 
Bi-propellant 
Liquid Rocket 
Turbojet, 
Hybrid Rocket 
Power 135,000 HP 52,000 HP 200,000 HP 81,000 HP 
Length 44 ft 56 ft 52 ft 43 ft 
Weight 14,000 lb 13,000 lb 14,000 lb 16,000 lb 
Speed 1000+ mph 800+ mph 1000+ mph 1000+ mph
Bloodhound SSC’s attempt 
Bloodhound performance curve video to be added

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The Bloodhound Supersonic Car: Innovation at 1,000 mph

  • 1. The Bloodhound Supersonic Car: Innovation at 1,000 mph 01/11/14
  • 2. Introducing the Presenters Tim Edwards Head of Engineering Atkins Aerospace Bristol Office Brent Crabtree Aerospace Engineer Atkins Aerospace Seattle Office
  • 3. Setting a Land Speed Record • Certified by Fédération Internationale de l'Automobile (FiA) • Multiple LSR Categories • i.e. Wheel Driven, Electric, Motorcycle • Outright World Land Speed Record • No engine or drivetrain restrictions • Speed recorded over 1 mile with flying start • Average of 2 attempts within 1 hour • Current Record: • Thrust SSC – 1997 – 763.035 mph Thrust SSC lays shock waves across the Black Rock Desert, Oct 15th 1997
  • 4. Key Milestones in History of LSR • 1898 – Jeantaud Duc – 57.7 mph • Earliest recorded land speed attempt • Electric coach piloted by Gaston de Chasseloup-Laubat • 1906 – Stanley Rocket – 127.7 mph • First record over 200 km/h • Steam powered car piloted by Fred Marriott • 1927 – Sunbeam 1000 hp – 203.8 mph • First record over 200 mph • Internal combustion car piloted by Henry Segrave • 1935 – Blue Bird – 301.1 mph • First record over 300 mph • Internal combustion car piloted by Malcolm Campbell • 1947 – Railton Mobil Special – 394.19 mph • Last record without jet/rocket propulsion • Internal combustion car piloted by John Cobb
  • 5. Key Milestones in History of LSR • 1963 – Spirit of America – 407.4 mph • Marks shift to jet powered propulsion • Turbojet powered car piloted by Craig Breedlove • 1965 – Spirit of America Sonic 1 – 600.6 mph • First record above 600 mph • Turbojet powered car piloted by Craig Breedlove • 1970 – Blue Flame – 630.5 mph • First record above 1000 km/h • Rocket powered car piloted by Gary Gabelich • 1997 – Thrust SSC – 763.5 mph • Standing record to this day • First supersonic car • Turbofan powered car piloted by Andy Green • 2015 – Bloodhound SSC – 1050 mph target • Spiritual successor to Thrust SSC • If successful, first record above 1000 mph
  • 6. Bloodhound mission Vehicle Weight (kg) Max Power (hp) Average Fuel Consumption (mpg) Turning Circle (ft) Max Speed (mph) Toyota Camry 1470 178 35.0 37 131 Ferrari 458 1400 605 20.0 40 205 Bloodhound ~7800 135,000 0.04 788 1050
  • 7. Bloodhound mission • To extend the world land speed record set by Thrust SSC in 1997 (763.035 mph) • Raise the record to 1000mph. Afterburning Turbofan Hybrid HTP Rocket Engine Solid Aluminum Wheels Carbon Fiber and Titanium Bodywork Winglets Provide Active Stability Control V8 Racing Engine Pumps Oxidizer to Rocket
  • 8. Bloodhound mission • Attempt at Hakskeen Pan, Northern Cape, South Africa 13.0 miles
  • 9. Bloodhound mission profile • Cover measured mile at 1000mph • Constrained by 12 mile course length • Complete reciprocal run within one hour. Vehicle Velocity 3.6s
  • 10. Engines – jet 1x Eurojet, EJ200 Tdry = 60kN (13,500lb) Treheat = 90kN (20,000lb) Type: 2 power Eurofighter Fuel: 1040lb (900lb useable)
  • 11. Engines – jet Recently installed on the chassis at the workshop in Avonmouth, England.
  • 12. Engines – rocket Mounted below the EJ200 engine Tmax = 122kN (27,500lb) Tav = 111kN (25,000lb) Type – Hybrid Oxidiser - H2O2 HTP Solid fuel - Hydroxyl Terminated Polybutadiene (HTPB (C4H6)nOH) Target specific impulse – 200 lb.s/lb
  • 13. Engines – auxiliary power unit APU supplies power to accessory drive gearbox to: • Start the EJ200 engine; • Power electrical equipment; • Power hydraulic wheel brakes; • Pump HTP fuel to the rocket. The APU delivers 800hp - 200hp more than that Ferrari!
  • 14. Engines – mission sequence EJ200 Reheat Rocket Burn EJ200 85% EJ200 100% dry 38 33 15 s 340 440 100 mph +0.5’1.5’+g’ 0.6’to g’ +1.6’2.0’g’ 0 0 mph 0.2’throttled up to around 85% Rocket engine engaged EJ200 reheat engine engaged opened up to 100% dry thrust
  • 15. Systems - fuel The jet fuel (Jet A1) system has a capacity of: • Main tank, 730lb Accessory drive gearbox Auxiliary power unit
  • 16. Systems - fuel …and further capacity of • Auxiliary tanks, 170lb and 140lb
  • 17. Systems - fuel The rocket fuel tank has a capacity of 2900lb HTP Pumped by APU at 110lb/s for 20s burn. Construction – stainless steel
  • 18. Systems - braking Having reached 1050mph, the car has 660MJ of energy, to be dissipated in 60s: an average of 15,000 bhp. The braking system comprises three components: • Airbrakes • Parachutes (if needed) • Wheel brakes In addition, the drag of the car is effective in decelerating from the highest speeds – 15 tons at M=1.4 (96,000 bhp).
  • 19. Systems - airbrakes Airbrakes applied at 800mph, but designed for 1000mph: Time (s) Speed (mph) Brake Angle (o) Brake Force (lbf) 59 60 62 57 63.5 1000 1050 940 873 777 30 15 45 60 0 13050 21100 23600 6560 0
  • 20. Systems – braking safety Braking options: •Airbrakes, one parachute and wheel brakes stop car in <4.5 miles; •Second parachute available if necessary; •If the airbrakes fail, both parachutes and wheel brakes can stop the car in 4.5 miles; •If both parachutes fail, airbrakes and wheel brakes will stop the car, but using the overrun distance.
  • 21. Braking – mission sequence Parachute 57 68 s 1050 600 mph mph -3.0’1.3’g’ 96 200 -0.5’g’ Engines cut; car drag (15t) decelerates the car Wheel Brakes Car Drag Air Brakes 62 800 -2.5’g’ Parachute deployed Wheel brakes applied Air brakes start to deploy at an increasing angle
  • 22. Systems – cockpit Brake Pedal Jet Pedal Parachute (3) and airbrake (4) Pressure & temperature gauges Fuel quantity & battery voltage indicators Trigger fires rocket
  • 23. Aerodynamics – car evolution Configuration 0, August 2007 Twin intakes, large delta fin, rocket above jet, no rear wheel fairings Configuration 9, Sept 2009 Configuration 12, Aug 2010 Configuration 1, Spring 2008 Configuration 2, August 2008 Curved intake, swept horizontal surfaces, contoNuroewd jaeftt obvoedry rocket. Fin/T-tail T-tail replaced by mid-height tail with dorsal strake. On-going refinement of body contours. reinstated. Delta strut and ventral strakes. Contoured body.
  • 24. Aerodynamics – intake compression Shock wave angles at M=1.4 (1050mph). Much CFD on intake design to avoid surge issues (surge margin of EJ200 eroded for increased performance).
  • 25. Aerodynamics – whole body Making the car lift-neutral over the speed range has been a primary goal. Shock waves at M=1.3 from the nose, cockpit surround and wheel fairings.
  • 26. Aerodynamics – aft body Reducing the lift of the aft body at M > 1.0 has been a major challenge – achieved using ventral aerofoils. Current design – Cp = 0 over much of underside. Previous design – Cp > 0 over much of underside.
  • 27. Structures - materials Air Brakes: Carbon Composite Face Sheets, Aluminum Carbon Core Composite Forward Bodyshell and nose fairing Aft Upper Bodyshell: Ti Skins and Longerons and Al Frames Mid-length Joint Carbon Composite Jet Fuel Tank containing Forged 7037 Aluminum Wheels Aft Lower Bodyshell: Steel Skins and Al Frames Flexible Bladder HTP Tank: Stainless Steel
  • 28. Structures - manufacture Follows experience in aerospace and motorsport: •Hand lay-up – labour intensive, but it’s a one-off •Autoclave cure – expensive plant, but not dedicated to Bloodhound manufacture. Completion of the cockpit/intake monocoque at URT Group.
  • 29. Structures - manufacture Lower chassis in steel sheet with aluminum frames: •Rivets provide sufficient strength •Redux bonding adds stiffness. The complete lower chassis following riveting and bonding.
  • 30. Structures - manufacture Upper chassis in titanium sheet with aluminum frames and titanium stringers: •Frames support the EJ200 engine •Aft, heavy frames support fin. Aluminum frames for the upper chassis, Feb 2014. Engine support frame
  • 31. Structures - analysis • Static analysis - ultimate factor of 2.4 for composites • Fatigue – not considered: short vehicle life; part replacement as required • Damage tolerance - not considered: • Large ultimate factor on plain strength • Low number of cycles, limiting damage growth • Inspection after test runs, giving opportunity for repair/replace. • Natural frequencies – must exceed frequency of principal structural elements. Load distribution from finite element analysis (FEA, Nastran).
  • 32. Structures – analysis, airbrake Airbrake analysis examines static and dynamic response: • Static calculation of: • Hinge and actuator bolted attachment forces • Face sheet running loads/stresses • Core transverse shear force. • Dynamic assessment of natural frequency (>45Hz of fin). 7 36 7 dimensions in mm 50 max
  • 33. Structures – analysis, wheel The car must have four wheels. The wheels: •are 36” diameter •rotate at 9800rpm at 1050mph •experience 50000’g’ at the rim …hence are of solid Aluminum alloy. Equivalent hoop stress 86ksi (600MPa). Spin test at Rolls-Royce, Derby, Aug 26th 2014
  • 34. Bloodhound in education Key feature of the Bloodhound program: • The education program, supplying ideas and resources across a range of school curricula • Visiting STEM ambassadors explain the technology in schools • Careers advice • and... website provides a wealth of resources for the teacher (and the engineer!) http://www.bloodhoundssc.com/
  • 35. Competition for the Record Bloodhound SSC North American Eagle Aussie Invader 5R Jetblack Origin UK North America Australia New Zealand Engine Turbofan, Hybrid Rocket Turbojet, Afterburner Bi-propellant Liquid Rocket Turbojet, Hybrid Rocket Power 135,000 HP 52,000 HP 200,000 HP 81,000 HP Length 44 ft 56 ft 52 ft 43 ft Weight 14,000 lb 13,000 lb 14,000 lb 16,000 lb Speed 1000+ mph 800+ mph 1000+ mph 1000+ mph
  • 36. Bloodhound SSC’s attempt Bloodhound performance curve video to be added

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