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Ph.No:906-370-5160 Venkata Krishna Teja, Nagupalli vnagupal@mtu.edu
3044, Signature Blvd. AnnArbor, MI-48105.
OBJECTIVE
To obtaina Full Time position Powertrain ControlsandCalibration.
INTERESTS & EXPERTISE:
Powertrain Calibration, IC engines, After Treatment and Emissions, Turbochargers, Model Based Design and
Control Environment development for IC engines and Hybrids, Powertrain Systems, Vehicle Diagnostics, Calibration and
Testing.
SOFTWARE SKILLS:
MDA, INCA,DC Plot,MDA, Powercal-2,AVL-Drive, MATLAB,Simulink,GT-Power,LabView,EES,MotoTron,Moto
Hawk, AVL Cruise, ChryslerDiagnosticTools(CDA), Stateflow, SolidWorks,Pro-Engineer,AutoCAD,CATIA,COSMOS
Solver,ANSYS,Hypermesh,ComputerAidedManufacturing(CAM),ComputerAidedDesign(CAD).
EDUCATION
Michigan Technological University
GPA:3.95/4.0 Houghton,MI
Master of Science inMechanical Engineering May 2014
RelevantCourses:IC engines, HybridElectricVehicles,PowerTrainSystems, DynamicSystemsandControls,Control
DesignforIC engines,FuelCells, AdvancedHeatTransfer.
Bachelor of Engineeringin Mechanical Engineering Osmania University, India
GPA: 3.85/4.0 June,2012
WORK EXPERIENCE:
Currentlyworking as a TransmissionControl CalibrationEngineer At FCA ChelseaProvingGrounds.
As 9 SpeedAutomatic TransmissionShift Control CalibrationEngineer(Since June 2015)
 Current Lead ATSYS Release Engineerfor2.4L UF 9 Speed.
 SuccessfullyReleased2017 UF V1 ATSYS Cal,thiswas justa monthof takingthe program.
 SuccessfullyReleased15MY2.4L UF Service releaseCals.
 CalibratedMajorTorque managementand Engine relatedissueswithin3weeksbeforeproduction.Ourteam
was responsible forsavingthe companyabout500Mi$(Detailscan’tbe disclosed).
 Completedmyentire DesignValidationandPerformance Report,Altitude testingandHotClimate testingwithin
time before production,thiswasactuallyahuge successfor me. Had to redoall the previouscalibration that
was done before mytime,validate andreleasewithinamonth.
 Workingas shiftqualityandESS validationandtestengineerfor 2.4L, 3.2L JeepCherokeeand3.6L Chrysler200.
 Workingas the transmissionpowertraincertification engineerforreleasingvehiclestothe press.
 Successfullytestedand validated16MY and 17MY 3.2L JeepCherokee TransmissionCalibrationreleasesin
extreme coldconditions.
 Successfullytestedthe performance of 16MY 1.4L, 2.4L, 2.0L JeepRenegadeinHighandLow Altitude,Desert,
Off Road and otherconditions.
 Was a part of the team to testabout100 vehiclestovalidatedifferentadaptationstrategies usingAVLDrive to
improve customerexperience andreduce production cost.
 Workingwiththe teamto deal any emergencycrossplatformissueshelpedme toworkonall the NAFTA 9
SpeedapplicationsincludingBUXand LATM.
As a Vehicle EngineerAtFCAChelseaProvingGrounds (May 2014 to May 2015)
 Workedas the leadengineerinestablishingbarcode instrumentationtrackingsystemwithinthe 9Speed
department.
 Was in charge of trackingequipmentworthmillions.
 Workedas transmissiondiagnosticsengineerforthe 9 Speeddepartmentfor7 months. Supportedthe team
withthe transmissionadaptation,Datalogging, dataanalysisandreportgeneration wheneverrequired.
 ScanningvehiclesusingCDA (ChryslerDiagnosticTool) andINCA forvehicle errorsandwritingthe appropriate
workordersin the garage forfixingvehicle.
 Updatingall the fleetvehiclesforwithnew releasedsoftware/Calandreportanybugs foundusingCDA and
INCA.
 Workingwithdifferentgarage servicesandcoordinatingthe workordersappropriatelyall timesandevenmore
duringCalibrationreleasesandvehicletrips.
 SetupandInstallationof independentbarcode systemonthe entire fleetinstrumentationandvehicles.
 Instrumentingthe vehiclespriortotesting,the level andtype of instrumentationdependsonthe type of test
beingperformed andde-instrumentationof the vehicleafterthe testingthe vehicle.
 The hardestpart of thisassignment waskeepingtrackof the instrumentation inthe vehicles andefficient
managementof the instrumentation available inthe department.
ENGINEERING PROJECTS
Project: Developmentofcontrolledarea network using NICompactRIO and Lab View.
Objective: To build a control strategy development environment using National Instruments CompactRIO, Analog/Digital
Input/output Modules and NI CompactRIO Engine Control Bundle. The task is to build this development environment
includingsoftwareinstallation,hardware setup,real-time calibrationtest,andbuildingmodules engine OBDcontrol.
 Builtan Analoginputandoutputmodel usingNI9263 module oncRIO microcontroller,anddevelopedauser
interface forreal time outputdisplay.
 Builta CAN read model usingNI9853 on cRIO alongwitha RT user interface.
 Buildingalogical CAN environmentusing cRIOforOBD & data loggingof ChevyVoltengine.
Project: Hybrid electricvehicle calibrationusingModel based EmbeddedControl System.
 Designanddevelopmentof control systemforthe hybridvehicle usingMotoHawkwhichcanbe calibratedusing
MotoTune.
 Developedseveral control logicsubsystemslike enginestartandstop,torque and throttle control,e-motorstart
and stop,drivingmode model,torqueblendfactorstrategy,steppermotorlogicandengine state.
 All the subsystemsare validatedusing state flow andthenafinal control systemisdevelopedbasedonthe signal
flowbetweenvarioussubsystems.
Project: Exhaust Gas EnergyRecovery from a V16 locomotive Diesel Engine.
Objective:To determinethe energyextractedfromthe exhaustgasesof aV16 turbochargedlocomotive Dieselengine,
withthe testdata providedbyFederal RailroadAdministration(FRA),usingbottomingRankineCycle.
 Builta model of the locomotive engine inGT-Powersoftware andanalyzedthe performance parametersby
introducingtwoheatexchangersinthe exhaustmanifold.
 Collectedthe testdataandanalyzedthe performance characteristicsof asimilarlocomotiveengine tostudythe
energyavailableinthe exhaustatdifferentnotches.
 Currentlyinthe processof estimatingthe energyrecoveredbythe heatexchangers,andtheirinfluence onthe
turbochargerperformance.
Project: NOx Reductionin Diesel Enginesby EGR (Exhaust GasRecirculation).
 Testedforthe effectsof exhaustgasrecirculationonNOx emissions ona2.0L single cylinderdual valve diesel
engine.
 DevelopedaGT-Powermodel forthe same engine testconditionstosimulate EGReffectsonotherengine
parameterslike fuelefficiency,brake powerandNOx production.
 The optimumEGR levelsthatthe engine canbe operatedare determined.
Project: Model baseddesigncontrol for Hybrid Electric PowerTrain System.
 Control strategieswere developedusingSimulinksoftware.
 The modelswere made tooperate indifferentselective HEV modesincluding regeneration,torque blending
strategy,batterychargingstrategy, motorstart-stop,andgear shiftlogic.
 E-motorefficiencycurves,fuelefficiencymaps,velocityprofileswere givenasinputs.
Project: Thermal Analysis of OculusASR Satellite
Objective:To doa thermal analysisforall the componentsof the OculusASRNano-satellite andensure thatitsurvives
the in-space thermal environment.
 Simulatedthe in-space environmentusingthe “Thermal Desktop”tool inAutoCADsoftware.
 Analyzed andprovidedsolutionsforthe possible thermalbreakdownthe satellite undergoesunderthe thermal
stresses.
Project: Portable AssistedMobilityDevice (PAMD)
Objective:To designDrive Train,Steering,Braking& Suspensionsystemsforthe Portable AssistedMobilityDevice
(PAMD) aboutto be manufacturedbythe PACEorganization.
• Designedthe steeringandsuspensionsystemsin SolidWorks softwareandproposedthree plausible
mechanismsforsteeringand Brakingsystem.
• Designed the Drive Trainandthe wheel hubmotor.
Project: DevelopmentandAerodynamic FlowAnalysisof a Rear wing-Drag ReductionSystem inFormula-1 Racing
Cars.
Objective: Findsuitable operatingconditionsforachosenprofile of aDrag ReductionSystemwingforadesiredspeed
inan F-1 racing car.
• Was the ProjectTeam Leader.
• Developedasuitable wingProfileforDRSrear wingusingNACA AirfoilJavaApplet
• ModeledaDRS rear wingwithaluminumonCNCMill & testingitina WindTunnel.
• Developeda3D model inSolidWorksandFlow Simulationof itinCOSMOS.
• Flowanalysisof the model andcalculate the result.
Output: The suitable operatingconditionsof aDRS rear wing, withminimal Drag,andefficientLiftare found.
INTERNSHIP EXPERIENCE June 2012- Aug 2012
Madhavi Engineering’sPrivate Limited Hyderabad,A.P,India
CNCMachinery Division - Shift In charge.
• I was a memberof the Teamthat handledprojectsrelatedtomachiningpartsof defense Equipmentand
Aerospace machine parts.
• Work distributionlogisticsandcodingforCNCmachines,usingMasterCamv9.
SUMMARY:
 ExperiencedinTransmissionShiftQualityCalibration,Torque Management,Torque ConverterSlipControl
Calibration, andTransmission LeverAnalogy.
 StronglyexperiencedinVehicleTesting,DataLogging,DataAnalysis,CalibrationDesignVerificationand
Validation.CreatingCalibrationComparisons,PresentationsandDetailedReportsexplainingproblem,Rootcause
and the changesmade to Fix.
 StronglyExperiencedwithINCA,AVLDrive,ETAS,MDA.
 ProvidedTechnical Supportforother9 speedapplications,in improvingTorque Control,ClutchPressure Controls,
Fast Fill,GLSadaptations, ElectronicStopStart, improvingthe validationprocesses,trainingnew hiresonvehicle
instrumentationandtransmissioncontrols.
 Lead onthe 3.2L Cold Testing,creatednew standardizedtestingmaneuversnow beingusedacrossall the 9
speedapplications.
 ProvidedSupportfortesting&validationfor2.4Land 3.2L applications,findingissues,escalatingif neededand
providedtechnical assistance inresolvingthem.There werecaseswhere Ididthe entire DVPnRformyadjacent
applicationsontopmyown 2.4L application.
 Lead of the Media VehiclePreparation,came upwitha standardizedtestingmethodforevaluatingdrivabilityand
alsoadaptingthe transmissioninpriorsendingittoa mediaevent.Trainednew hiresinvehicle evaluationand
transmissionadaptation.
 ExperiencedinOrganizing acomplete Vehicle fleettesting(>100), CreatingtestproceduresandAssigning
individualassignments andCreate ProjectFill Sheetsto make sure all the testingiscompletedcorrectlyintime.
 Lead inorganizingthe testtrips,schedule shipments,vehicle tripchecks,writingworkorders,Vehicle Diagnosis,
InstrumentationTracking,andWorkOrderScheduling.
 StrongEngineeringAnalytical SkillsinPowertrainControls,Engine CombustionandEmissionsControls.
 Masters in Mechanical Engineering

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Venkata Nagupalli _Resume

  • 1. Ph.No:906-370-5160 Venkata Krishna Teja, Nagupalli vnagupal@mtu.edu 3044, Signature Blvd. AnnArbor, MI-48105. OBJECTIVE To obtaina Full Time position Powertrain ControlsandCalibration. INTERESTS & EXPERTISE: Powertrain Calibration, IC engines, After Treatment and Emissions, Turbochargers, Model Based Design and Control Environment development for IC engines and Hybrids, Powertrain Systems, Vehicle Diagnostics, Calibration and Testing. SOFTWARE SKILLS: MDA, INCA,DC Plot,MDA, Powercal-2,AVL-Drive, MATLAB,Simulink,GT-Power,LabView,EES,MotoTron,Moto Hawk, AVL Cruise, ChryslerDiagnosticTools(CDA), Stateflow, SolidWorks,Pro-Engineer,AutoCAD,CATIA,COSMOS Solver,ANSYS,Hypermesh,ComputerAidedManufacturing(CAM),ComputerAidedDesign(CAD). EDUCATION Michigan Technological University GPA:3.95/4.0 Houghton,MI Master of Science inMechanical Engineering May 2014 RelevantCourses:IC engines, HybridElectricVehicles,PowerTrainSystems, DynamicSystemsandControls,Control DesignforIC engines,FuelCells, AdvancedHeatTransfer. Bachelor of Engineeringin Mechanical Engineering Osmania University, India GPA: 3.85/4.0 June,2012 WORK EXPERIENCE: Currentlyworking as a TransmissionControl CalibrationEngineer At FCA ChelseaProvingGrounds. As 9 SpeedAutomatic TransmissionShift Control CalibrationEngineer(Since June 2015)  Current Lead ATSYS Release Engineerfor2.4L UF 9 Speed.  SuccessfullyReleased2017 UF V1 ATSYS Cal,thiswas justa monthof takingthe program.  SuccessfullyReleased15MY2.4L UF Service releaseCals.  CalibratedMajorTorque managementand Engine relatedissueswithin3weeksbeforeproduction.Ourteam was responsible forsavingthe companyabout500Mi$(Detailscan’tbe disclosed).  Completedmyentire DesignValidationandPerformance Report,Altitude testingandHotClimate testingwithin time before production,thiswasactuallyahuge successfor me. Had to redoall the previouscalibration that was done before mytime,validate andreleasewithinamonth.  Workingas shiftqualityandESS validationandtestengineerfor 2.4L, 3.2L JeepCherokeeand3.6L Chrysler200.  Workingas the transmissionpowertraincertification engineerforreleasingvehiclestothe press.  Successfullytestedand validated16MY and 17MY 3.2L JeepCherokee TransmissionCalibrationreleasesin extreme coldconditions.  Successfullytestedthe performance of 16MY 1.4L, 2.4L, 2.0L JeepRenegadeinHighandLow Altitude,Desert, Off Road and otherconditions.  Was a part of the team to testabout100 vehiclestovalidatedifferentadaptationstrategies usingAVLDrive to improve customerexperience andreduce production cost.  Workingwiththe teamto deal any emergencycrossplatformissueshelpedme toworkonall the NAFTA 9 SpeedapplicationsincludingBUXand LATM. As a Vehicle EngineerAtFCAChelseaProvingGrounds (May 2014 to May 2015)  Workedas the leadengineerinestablishingbarcode instrumentationtrackingsystemwithinthe 9Speed department.  Was in charge of trackingequipmentworthmillions.  Workedas transmissiondiagnosticsengineerforthe 9 Speeddepartmentfor7 months. Supportedthe team withthe transmissionadaptation,Datalogging, dataanalysisandreportgeneration wheneverrequired.  ScanningvehiclesusingCDA (ChryslerDiagnosticTool) andINCA forvehicle errorsandwritingthe appropriate workordersin the garage forfixingvehicle.
  • 2.  Updatingall the fleetvehiclesforwithnew releasedsoftware/Calandreportanybugs foundusingCDA and INCA.  Workingwithdifferentgarage servicesandcoordinatingthe workordersappropriatelyall timesandevenmore duringCalibrationreleasesandvehicletrips.  SetupandInstallationof independentbarcode systemonthe entire fleetinstrumentationandvehicles.  Instrumentingthe vehiclespriortotesting,the level andtype of instrumentationdependsonthe type of test beingperformed andde-instrumentationof the vehicleafterthe testingthe vehicle.  The hardestpart of thisassignment waskeepingtrackof the instrumentation inthe vehicles andefficient managementof the instrumentation available inthe department. ENGINEERING PROJECTS Project: Developmentofcontrolledarea network using NICompactRIO and Lab View. Objective: To build a control strategy development environment using National Instruments CompactRIO, Analog/Digital Input/output Modules and NI CompactRIO Engine Control Bundle. The task is to build this development environment includingsoftwareinstallation,hardware setup,real-time calibrationtest,andbuildingmodules engine OBDcontrol.  Builtan Analoginputandoutputmodel usingNI9263 module oncRIO microcontroller,anddevelopedauser interface forreal time outputdisplay.  Builta CAN read model usingNI9853 on cRIO alongwitha RT user interface.  Buildingalogical CAN environmentusing cRIOforOBD & data loggingof ChevyVoltengine. Project: Hybrid electricvehicle calibrationusingModel based EmbeddedControl System.  Designanddevelopmentof control systemforthe hybridvehicle usingMotoHawkwhichcanbe calibratedusing MotoTune.  Developedseveral control logicsubsystemslike enginestartandstop,torque and throttle control,e-motorstart and stop,drivingmode model,torqueblendfactorstrategy,steppermotorlogicandengine state.  All the subsystemsare validatedusing state flow andthenafinal control systemisdevelopedbasedonthe signal flowbetweenvarioussubsystems. Project: Exhaust Gas EnergyRecovery from a V16 locomotive Diesel Engine. Objective:To determinethe energyextractedfromthe exhaustgasesof aV16 turbochargedlocomotive Dieselengine, withthe testdata providedbyFederal RailroadAdministration(FRA),usingbottomingRankineCycle.  Builta model of the locomotive engine inGT-Powersoftware andanalyzedthe performance parametersby introducingtwoheatexchangersinthe exhaustmanifold.  Collectedthe testdataandanalyzedthe performance characteristicsof asimilarlocomotiveengine tostudythe energyavailableinthe exhaustatdifferentnotches.  Currentlyinthe processof estimatingthe energyrecoveredbythe heatexchangers,andtheirinfluence onthe turbochargerperformance. Project: NOx Reductionin Diesel Enginesby EGR (Exhaust GasRecirculation).  Testedforthe effectsof exhaustgasrecirculationonNOx emissions ona2.0L single cylinderdual valve diesel engine.  DevelopedaGT-Powermodel forthe same engine testconditionstosimulate EGReffectsonotherengine parameterslike fuelefficiency,brake powerandNOx production.  The optimumEGR levelsthatthe engine canbe operatedare determined. Project: Model baseddesigncontrol for Hybrid Electric PowerTrain System.  Control strategieswere developedusingSimulinksoftware.  The modelswere made tooperate indifferentselective HEV modesincluding regeneration,torque blending strategy,batterychargingstrategy, motorstart-stop,andgear shiftlogic.  E-motorefficiencycurves,fuelefficiencymaps,velocityprofileswere givenasinputs. Project: Thermal Analysis of OculusASR Satellite Objective:To doa thermal analysisforall the componentsof the OculusASRNano-satellite andensure thatitsurvives the in-space thermal environment.  Simulatedthe in-space environmentusingthe “Thermal Desktop”tool inAutoCADsoftware.  Analyzed andprovidedsolutionsforthe possible thermalbreakdownthe satellite undergoesunderthe thermal stresses.
  • 3. Project: Portable AssistedMobilityDevice (PAMD) Objective:To designDrive Train,Steering,Braking& Suspensionsystemsforthe Portable AssistedMobilityDevice (PAMD) aboutto be manufacturedbythe PACEorganization. • Designedthe steeringandsuspensionsystemsin SolidWorks softwareandproposedthree plausible mechanismsforsteeringand Brakingsystem. • Designed the Drive Trainandthe wheel hubmotor. Project: DevelopmentandAerodynamic FlowAnalysisof a Rear wing-Drag ReductionSystem inFormula-1 Racing Cars. Objective: Findsuitable operatingconditionsforachosenprofile of aDrag ReductionSystemwingforadesiredspeed inan F-1 racing car. • Was the ProjectTeam Leader. • Developedasuitable wingProfileforDRSrear wingusingNACA AirfoilJavaApplet • ModeledaDRS rear wingwithaluminumonCNCMill & testingitina WindTunnel. • Developeda3D model inSolidWorksandFlow Simulationof itinCOSMOS. • Flowanalysisof the model andcalculate the result. Output: The suitable operatingconditionsof aDRS rear wing, withminimal Drag,andefficientLiftare found. INTERNSHIP EXPERIENCE June 2012- Aug 2012 Madhavi Engineering’sPrivate Limited Hyderabad,A.P,India CNCMachinery Division - Shift In charge. • I was a memberof the Teamthat handledprojectsrelatedtomachiningpartsof defense Equipmentand Aerospace machine parts. • Work distributionlogisticsandcodingforCNCmachines,usingMasterCamv9. SUMMARY:  ExperiencedinTransmissionShiftQualityCalibration,Torque Management,Torque ConverterSlipControl Calibration, andTransmission LeverAnalogy.  StronglyexperiencedinVehicleTesting,DataLogging,DataAnalysis,CalibrationDesignVerificationand Validation.CreatingCalibrationComparisons,PresentationsandDetailedReportsexplainingproblem,Rootcause and the changesmade to Fix.  StronglyExperiencedwithINCA,AVLDrive,ETAS,MDA.  ProvidedTechnical Supportforother9 speedapplications,in improvingTorque Control,ClutchPressure Controls, Fast Fill,GLSadaptations, ElectronicStopStart, improvingthe validationprocesses,trainingnew hiresonvehicle instrumentationandtransmissioncontrols.  Lead onthe 3.2L Cold Testing,creatednew standardizedtestingmaneuversnow beingusedacrossall the 9 speedapplications.  ProvidedSupportfortesting&validationfor2.4Land 3.2L applications,findingissues,escalatingif neededand providedtechnical assistance inresolvingthem.There werecaseswhere Ididthe entire DVPnRformyadjacent applicationsontopmyown 2.4L application.  Lead of the Media VehiclePreparation,came upwitha standardizedtestingmethodforevaluatingdrivabilityand alsoadaptingthe transmissioninpriorsendingittoa mediaevent.Trainednew hiresinvehicle evaluationand transmissionadaptation.  ExperiencedinOrganizing acomplete Vehicle fleettesting(>100), CreatingtestproceduresandAssigning individualassignments andCreate ProjectFill Sheetsto make sure all the testingiscompletedcorrectlyintime.  Lead inorganizingthe testtrips,schedule shipments,vehicle tripchecks,writingworkorders,Vehicle Diagnosis, InstrumentationTracking,andWorkOrderScheduling.  StrongEngineeringAnalytical SkillsinPowertrainControls,Engine CombustionandEmissionsControls.  Masters in Mechanical Engineering