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Continued demand for pulp –
new possibilities in energy
Jyrki Holmala
Business Line President,
Pulp and Energy
November 26, 2013
Agenda
Pulp and Energy today
Recent achievements
Growth and profitability potential
Strategy, targets, and future actions
Summary
1
2
3
4
5
Capital Markets Day 2013
Pulp and Energy today
How to enable global economic growth without
putting the world’s sustainable future at risk?
More people – higher demand for energy, fiber, fuels, and commodities
November 26, 2013 Jyrki Holmala, CMD 20134
Population
growth
Dependance
on fossil fuels
Global
warming
Arable
land
Clean
air
Biomass and
residues
Fresh
water
Waste
Business line overview: Pulp and Energy
November 26, 2013 Jyrki Holmala, CMD 20135
Pulp Mills
Bio-
technologies
Heat & Power
Generation
Power plants, boiler
islands, and
environmental systems
 Multifuel solutions for
biomass, waste, and coal
 Driven by growth in energy
consumption, and
incentives and regulations
to reduce CO2
 Demand due to fuel
conversions and
modernization of aging
plants
Pulp mills, process islands, and process
equipment for pulping
 Driven by growth in tissue and paperboard
consumption
 Increased share of virgin wood pulp needed,
as recycling cannot grow indefinitely
 Chemical pulping growth in South America
and Asia
Conversion of biomass
to fuels, chemicals, and
materials
 Driven by subsidies,
incentives, and regulations
targeting CO2 reduction
 Growth in the energy,
transportation, and
chemical industry sectors
 Value from waste and
residues
Business line overview: Pulp and Energy
November 26, 2013 Jyrki Holmala, CMD 20136
1) Net sales by business line on a carve-out basis for the periods indicated (excl. Intra-Metso net sales)
A natural growth platform
for biotechnologies and
environmental solutions
World-class pulp mill
offering and complete
delivery capability
Global technology and
know-how leader in
bioenergy
698
975
1,189
666
2010 2011 2012 1-9/2013
Market Position #1-2
250 fluidized bed boilers
400 environmental systems
470 cooking systems
300 complete fiber lines
400 evaporation systems
350 recovery islands
200 mechanical pulping lines
Net sales1 2012: EUR 1.2 bn
Net sales of Group total: 39%
Pulp/Energy split: 60/40
Employees (30.6.2013): 2,531
Employees of Group total: 21%
Net sales1
Pulp and Energy’s business model
 We offer complete mills and power plants, technology packages, and
equipment. Our capital offering is complemented with our services.
 We are geared to developing technologies and deliveries together with our
customers to customized solutions based on modular designs.
November 26, 2013 Jyrki Holmala, CMD 20137
A range of solutions and technologies tailored to our customers’ needs
Services Process Equipment Fiber Lines
Power Boilers Recovery Islands
Environmental Systems Power Islands Pulp Mills
Pre-hydrolysis Gasification Islands Small Power Plants
Balanced portfolio
ranging from equipment
to plants
Equipment Provider Package Supplier Complete Solutions
Competition with few global companies and
many smaller, regional, or local players
Biotechnologies
 Very diverse field with
few global players with
a complete plant
delivery capability
 Broad range of
equipment and
technology suppliers
8
Heat and Power
Generation
 Few global players in
Valmet’s market
 Fragmented
competitive landscape
in small-scale power
plants, local players
Pulp Mills
 Two dominant players
with a complete mill
delivery capability
 Few island and niche
suppliers
November 26, 2013 Jyrki Holmala, CMD 2013
Recent achievements
Recent achievements in Pulp and Energy
Pulp line, CMPC Celulose
Riograndense S.A
Guaiba in Brazil:
expansion of capacity by 1.3
million t/a
> EUR 400 million
Scope: Pulp Mill (excluding
wood yard)
World’s largest Waste-to-
Energy Gasification Plant,
Lahti Energia
Generate 50 MWe and 90
MWth from 250,000 t/a of
recovered waste
Scope: Gasification plant
November 26, 2013 Jyrki Holmala, CMD 201310
World-class pulp mills, heat and power generation accross the globe
2 power boilers and Metso
DNA control system, PT
Cikarang Listrindo
Babelan in Indonesia:
270 MWe
~ EUR 100 million
Scope: Power boilers
Climate
Award
2011
Recent achievements in Pulp and Energy
First commercial installation
of Lignoboost lignin
recovery, Domtar
Plymouth, NC in US:
5% increase in pulp
production capacity and
25,000 t/a of lignin
Scope: Lignin recovery
island
Germany’s largest
lignocellulosic ethanol
demonstration plant,
Clariant
Straubing in Germany:
Convert 4,500 tonnes of
wheat straw into 1,000
tonnes of ethanol
Scope: Pre-hydrolysis
equipment
November 26, 2013 Jyrki Holmala, CMD 201311
First-of-a-kind spearhead projects in emerging biotechnologies
First demonstration scale
integrated pyrolysis unit,
Fortum
Joensuu in Finland:
Convert 225,000 m3 of forest
residue and sawdust into
50,000 tons of bio-oil
Scope: Pyrolysis plant
Climate
Award
2013
Recent achievements and strategic focus areas
November 26, 2013 Jyrki Holmala, CMD 201312
Global footprint
development
Measures to
improve cost
competitiveness
Development of
more cost
competitive
technology
• Establishment of a
- Global Engineering Center in Chennai, India
- Global Procurement Center in Shanghai, China
• Development of a boiler manufacturing partner network in Eastern
Europe and China
• Initiation of an overall cost-competiveness program in April 2013
• Capacity cost reductions in the Energy business executed in Q2 and
continued in Q4 (currently subject to employee consultation process)
- Adjustment to reduced market demand in Heat and Power Generation
- Headcount reduction of 164 in Q2 and negotiating 390 currently
• Customized solutions based on modular designs; e.g. in mechanical
pulping, fiber board and chemical pulping
• Adapting our product portfolio to the needs of emerging markets,
e.g. competitive solutions for agricultural fuels
• Enhance the effectiveness of our supply chain
Growth and profitability
potential
Markets offer opportunities for our business
 Fluctuating power plant market; fuels and policies drive demand
 Demand for pulp mills and rebuilds is expected to grow in the long term
 Biotechnologies and environmental solutions offer growth opportunities
November 26, 2013 Jyrki Holmala, CMD 201314
Market drivers for
heat and power generation
Growth of energy consumption
and increasing demand for
sustainable energy
Fuel conversions and
modernization of aging plants
Price of energy and conventional
fuels
Policies, incentives and
regulations
Market drivers for
biotechnologies
Emerging market for converting
biomass into fuels, chemicals
and materials
Growth of energy, transportation,
and chemical industry sectors
Value from waste and residues
Challenged by volatility due to
regulatory changes
2 bn >1.0 bn
Market drivers for
pulp mills
World demand for tissue and
paperboard is expected to grow,
driven by emerging markets in
Asia, for example
New capacity in South America,
Asia, and China. New lines
account for 45-50% of new
capacity
Conversions, rebuilds, and
upgrades in EMEA, China, and
North America, for dissolving
pulp, for example
1.3 bn
The majority of new pulp lines are being built
in South America and Asia
Market fluctuates from year to year
04 05 06 07 08 09 10 11 12
New chemical pulp lines in SA and Asia
SA AP China NA EMEA Total
1,300
700
700
200
600 3,500
November 26, 2013 Jyrki Holmala, CMD 201315
Valmet
Other
Market size1
(EUR million)
Gross capacity additions 2011-20202
(Avg. ktons p.a.)
New lines
Other increases
1) Market size based on orders received. Includes all pulp business units, recovery boilers, and evaporation plants
2) Average capacity additions p.a. 2011-2020. Only positive capacity changes included, not shutdowns
Source: Valmet, PĂśyry
1,000
Market for larger size (> 50 MWth) biomass boilers
has significantly declined in EMEA and North America
2005 2006 2007 2008 2009 2010 2011 2012 1-9/2013
EMEA Rest of the world
Key messages
and implications
• Strong market decline in
2013 and unclear future
market development
• Increased political
uncertainty about meeting
CO2 targets and reduced
ability to finance support
schemes
• Price of coal has reduced,
making it more attractive for
power generation in Europe
and elsewhere
• NorthAmerican biomass
power market has declined
significantly
• Price of energy has dropped
and previous subsidy
schemes supporting
biomass have expired
1) Note: Includes the power boiler market served by Valmet excluding small power plants < 50MW (EUR 200-300 million), air pollution control
(EUR 50-100 million p.a.), retrofits (EUR 100-200 million), and projects where Valmet has not competed (boilers ~EUR 1 billion p.a.)
Source: Valmet
New boiler market served by Valmet1 (EUR million)
(only projects where Valmet has been involved)
500
November 26, 2013 Jyrki Holmala, CMD 201316
We serve the emerging biotechnologies markets:
biomass to fuels, chemicals, and materials
Policies and regulations are driving
a growing use of biomass
 Potential for new revenue streams for
pulp mills and biomass power plants
through new by-products
 Increasing use of lignocellulosic biomass
as a raw material for producing advanced
biofuels
 Bio-based chemicals and intermediates
are being developed and produced
 Interest in bio-based materials is
increasing across end-user sectors
Large target market1
November 26, 2013 Jyrki Holmala, CMD 201317
1) Management estimate based on the size of Valmet’s markets in biomass gasification, biofuels, bio-based materials, and chemicals based
on Valmet’s existing customers and estimates of current and forecasted growth in total production volumes
Growth
Lignin
recovery
Bio-based
chemicals
Gaseous, liquid,
and solid biofuels
Bio-based
materials
Comprehensive offering
EUR >1.0 bn
Valmet Pulp and Energy
business opportunities
Strategy, targets and
future actions
Must-Win initiatives to achieve strategic targets
• Strengthen Key Account Management to enhance
growth at the customer (service to capital)
• Drive service growth through long-term
agreements and an expanded customer base
• Develop more cost-competitive products and
adapt to the needs of emerging markets
• Create new revenue from biotechnology solutions
and new offerings
• Global footprint development through cost-
competitive engineering, procurement, and
production
• Implement procurement savings and reduce
quality costs
• Continue globalization of our capabilities to bring
us closer to our customers
• Adjust capacity cost structure to current market
demand level in the Energy business
19 November 26, 2013 Jyrki Holmala, CMD 2013
Customer
excellence
Leader in
technology
and
innovation
Winning
team
Excellence
in processes
Cost-competitiveness is our highest priority
20
Reduce capacity
costs
 Headcount reductions
(Q2: 164, Q4: targeting
390)
 Reduce in-house
production capacity in the
Nordic countries
 Drive cost-competitive
engineering via our global
engineering center in
Chennai
Pulp and Energy cost-competitiveness program
Enhance the
effectiveness of our
supply chain
 Implement common
category management
across the pulp and
energy businesses
 Increase the volume of
cost-competitive sourcing
 Develop product partner
network in Eastern
Europe and China
Improve the
competitiveness of our
product portfolio
 Increase modularization
and standardization in the
product portfolio
 Adapt the product
portfolio to the needs of
emerging markets (Asia
and South America)
November 26, 2013 Jyrki Holmala, CMD 2013
Selected short-term growth opportunities in the
Pulp and Energy business
21
Biotechnologies
• EMEA as a
demonstration and
growth platform for new
technologies, e.g.
biocoal, pyrolysis oil
• Ethanol and bio-based
chemicals in South
America and North
America
• Seek selected growth in
Asia-Pacific
• Expand environmental
systems into new
customer segments
Pulp Mills
• Average 3-5 new lines
every 3 years in South
America and Asia
• Access mid-market
opportunities in China
and Asia Pacific
• Rebuilds and efficiency
improvements in EMEA
and North America
• Develop new revenue
streams and improve the
efficiency of customers’
operations
Heat and Power
Generation
• Subcritical coal-fired
power plants using our
fluidized bed technology
• Selected waste-to-energy
opportunities in EMEA
(sorted waste
applications)
• Small boilers for CHP
plants in North America
• Agro and ethanol market
in South America
November 26, 2013 Jyrki Holmala, CMD 2013
Summary
Priorities in Pulp and Energy
23
Leverage pulp market position
• New capacity, conversions, rebuilds, and upgrades
offer opportunities for our capital business
1
2
3
November 26, 2013 Jyrki Holmala, CMD 2013
Adjust to a smaller energy market in our segments
• Reduce capacity cost structure to meet current
market needs over the short term
• Explore opportunities outside our traditional
energy applications and geographical markets
Develop the emerging biotechnologies market
pragmatically through reference projects
• New opportunities are emerging in converting
biomass into fuels, chemicals, and materials
• Drive environmental solutions into new market
segments
CMD 2013: Continued demand for pulp - new possibilities in energy

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CMD 2013: Continued demand for pulp - new possibilities in energy

  • 1. Continued demand for pulp – new possibilities in energy Jyrki Holmala Business Line President, Pulp and Energy November 26, 2013
  • 2. Agenda Pulp and Energy today Recent achievements Growth and profitability potential Strategy, targets, and future actions Summary 1 2 3 4 5 Capital Markets Day 2013
  • 4. How to enable global economic growth without putting the world’s sustainable future at risk? More people – higher demand for energy, fiber, fuels, and commodities November 26, 2013 Jyrki Holmala, CMD 20134 Population growth Dependance on fossil fuels Global warming Arable land Clean air Biomass and residues Fresh water Waste
  • 5. Business line overview: Pulp and Energy November 26, 2013 Jyrki Holmala, CMD 20135 Pulp Mills Bio- technologies Heat & Power Generation Power plants, boiler islands, and environmental systems  Multifuel solutions for biomass, waste, and coal  Driven by growth in energy consumption, and incentives and regulations to reduce CO2  Demand due to fuel conversions and modernization of aging plants Pulp mills, process islands, and process equipment for pulping  Driven by growth in tissue and paperboard consumption  Increased share of virgin wood pulp needed, as recycling cannot grow indefinitely  Chemical pulping growth in South America and Asia Conversion of biomass to fuels, chemicals, and materials  Driven by subsidies, incentives, and regulations targeting CO2 reduction  Growth in the energy, transportation, and chemical industry sectors  Value from waste and residues
  • 6. Business line overview: Pulp and Energy November 26, 2013 Jyrki Holmala, CMD 20136 1) Net sales by business line on a carve-out basis for the periods indicated (excl. Intra-Metso net sales) A natural growth platform for biotechnologies and environmental solutions World-class pulp mill offering and complete delivery capability Global technology and know-how leader in bioenergy 698 975 1,189 666 2010 2011 2012 1-9/2013 Market Position #1-2 250 fluidized bed boilers 400 environmental systems 470 cooking systems 300 complete fiber lines 400 evaporation systems 350 recovery islands 200 mechanical pulping lines Net sales1 2012: EUR 1.2 bn Net sales of Group total: 39% Pulp/Energy split: 60/40 Employees (30.6.2013): 2,531 Employees of Group total: 21% Net sales1
  • 7. Pulp and Energy’s business model  We offer complete mills and power plants, technology packages, and equipment. Our capital offering is complemented with our services.  We are geared to developing technologies and deliveries together with our customers to customized solutions based on modular designs. November 26, 2013 Jyrki Holmala, CMD 20137 A range of solutions and technologies tailored to our customers’ needs Services Process Equipment Fiber Lines Power Boilers Recovery Islands Environmental Systems Power Islands Pulp Mills Pre-hydrolysis Gasification Islands Small Power Plants Balanced portfolio ranging from equipment to plants Equipment Provider Package Supplier Complete Solutions
  • 8. Competition with few global companies and many smaller, regional, or local players Biotechnologies  Very diverse field with few global players with a complete plant delivery capability  Broad range of equipment and technology suppliers 8 Heat and Power Generation  Few global players in Valmet’s market  Fragmented competitive landscape in small-scale power plants, local players Pulp Mills  Two dominant players with a complete mill delivery capability  Few island and niche suppliers November 26, 2013 Jyrki Holmala, CMD 2013
  • 10. Recent achievements in Pulp and Energy Pulp line, CMPC Celulose Riograndense S.A Guaiba in Brazil: expansion of capacity by 1.3 million t/a > EUR 400 million Scope: Pulp Mill (excluding wood yard) World’s largest Waste-to- Energy Gasification Plant, Lahti Energia Generate 50 MWe and 90 MWth from 250,000 t/a of recovered waste Scope: Gasification plant November 26, 2013 Jyrki Holmala, CMD 201310 World-class pulp mills, heat and power generation accross the globe 2 power boilers and Metso DNA control system, PT Cikarang Listrindo Babelan in Indonesia: 270 MWe ~ EUR 100 million Scope: Power boilers Climate Award 2011
  • 11. Recent achievements in Pulp and Energy First commercial installation of Lignoboost lignin recovery, Domtar Plymouth, NC in US: 5% increase in pulp production capacity and 25,000 t/a of lignin Scope: Lignin recovery island Germany’s largest lignocellulosic ethanol demonstration plant, Clariant Straubing in Germany: Convert 4,500 tonnes of wheat straw into 1,000 tonnes of ethanol Scope: Pre-hydrolysis equipment November 26, 2013 Jyrki Holmala, CMD 201311 First-of-a-kind spearhead projects in emerging biotechnologies First demonstration scale integrated pyrolysis unit, Fortum Joensuu in Finland: Convert 225,000 m3 of forest residue and sawdust into 50,000 tons of bio-oil Scope: Pyrolysis plant Climate Award 2013
  • 12. Recent achievements and strategic focus areas November 26, 2013 Jyrki Holmala, CMD 201312 Global footprint development Measures to improve cost competitiveness Development of more cost competitive technology • Establishment of a - Global Engineering Center in Chennai, India - Global Procurement Center in Shanghai, China • Development of a boiler manufacturing partner network in Eastern Europe and China • Initiation of an overall cost-competiveness program in April 2013 • Capacity cost reductions in the Energy business executed in Q2 and continued in Q4 (currently subject to employee consultation process) - Adjustment to reduced market demand in Heat and Power Generation - Headcount reduction of 164 in Q2 and negotiating 390 currently • Customized solutions based on modular designs; e.g. in mechanical pulping, fiber board and chemical pulping • Adapting our product portfolio to the needs of emerging markets, e.g. competitive solutions for agricultural fuels • Enhance the effectiveness of our supply chain
  • 14. Markets offer opportunities for our business  Fluctuating power plant market; fuels and policies drive demand  Demand for pulp mills and rebuilds is expected to grow in the long term  Biotechnologies and environmental solutions offer growth opportunities November 26, 2013 Jyrki Holmala, CMD 201314 Market drivers for heat and power generation Growth of energy consumption and increasing demand for sustainable energy Fuel conversions and modernization of aging plants Price of energy and conventional fuels Policies, incentives and regulations Market drivers for biotechnologies Emerging market for converting biomass into fuels, chemicals and materials Growth of energy, transportation, and chemical industry sectors Value from waste and residues Challenged by volatility due to regulatory changes 2 bn >1.0 bn Market drivers for pulp mills World demand for tissue and paperboard is expected to grow, driven by emerging markets in Asia, for example New capacity in South America, Asia, and China. New lines account for 45-50% of new capacity Conversions, rebuilds, and upgrades in EMEA, China, and North America, for dissolving pulp, for example 1.3 bn
  • 15. The majority of new pulp lines are being built in South America and Asia Market fluctuates from year to year 04 05 06 07 08 09 10 11 12 New chemical pulp lines in SA and Asia SA AP China NA EMEA Total 1,300 700 700 200 600 3,500 November 26, 2013 Jyrki Holmala, CMD 201315 Valmet Other Market size1 (EUR million) Gross capacity additions 2011-20202 (Avg. ktons p.a.) New lines Other increases 1) Market size based on orders received. Includes all pulp business units, recovery boilers, and evaporation plants 2) Average capacity additions p.a. 2011-2020. Only positive capacity changes included, not shutdowns Source: Valmet, PĂśyry 1,000
  • 16. Market for larger size (> 50 MWth) biomass boilers has significantly declined in EMEA and North America 2005 2006 2007 2008 2009 2010 2011 2012 1-9/2013 EMEA Rest of the world Key messages and implications • Strong market decline in 2013 and unclear future market development • Increased political uncertainty about meeting CO2 targets and reduced ability to finance support schemes • Price of coal has reduced, making it more attractive for power generation in Europe and elsewhere • NorthAmerican biomass power market has declined significantly • Price of energy has dropped and previous subsidy schemes supporting biomass have expired 1) Note: Includes the power boiler market served by Valmet excluding small power plants < 50MW (EUR 200-300 million), air pollution control (EUR 50-100 million p.a.), retrofits (EUR 100-200 million), and projects where Valmet has not competed (boilers ~EUR 1 billion p.a.) Source: Valmet New boiler market served by Valmet1 (EUR million) (only projects where Valmet has been involved) 500 November 26, 2013 Jyrki Holmala, CMD 201316
  • 17. We serve the emerging biotechnologies markets: biomass to fuels, chemicals, and materials Policies and regulations are driving a growing use of biomass  Potential for new revenue streams for pulp mills and biomass power plants through new by-products  Increasing use of lignocellulosic biomass as a raw material for producing advanced biofuels  Bio-based chemicals and intermediates are being developed and produced  Interest in bio-based materials is increasing across end-user sectors Large target market1 November 26, 2013 Jyrki Holmala, CMD 201317 1) Management estimate based on the size of Valmet’s markets in biomass gasification, biofuels, bio-based materials, and chemicals based on Valmet’s existing customers and estimates of current and forecasted growth in total production volumes Growth Lignin recovery Bio-based chemicals Gaseous, liquid, and solid biofuels Bio-based materials Comprehensive offering EUR >1.0 bn Valmet Pulp and Energy business opportunities
  • 19. Must-Win initiatives to achieve strategic targets • Strengthen Key Account Management to enhance growth at the customer (service to capital) • Drive service growth through long-term agreements and an expanded customer base • Develop more cost-competitive products and adapt to the needs of emerging markets • Create new revenue from biotechnology solutions and new offerings • Global footprint development through cost- competitive engineering, procurement, and production • Implement procurement savings and reduce quality costs • Continue globalization of our capabilities to bring us closer to our customers • Adjust capacity cost structure to current market demand level in the Energy business 19 November 26, 2013 Jyrki Holmala, CMD 2013 Customer excellence Leader in technology and innovation Winning team Excellence in processes
  • 20. Cost-competitiveness is our highest priority 20 Reduce capacity costs  Headcount reductions (Q2: 164, Q4: targeting 390)  Reduce in-house production capacity in the Nordic countries  Drive cost-competitive engineering via our global engineering center in Chennai Pulp and Energy cost-competitiveness program Enhance the effectiveness of our supply chain  Implement common category management across the pulp and energy businesses  Increase the volume of cost-competitive sourcing  Develop product partner network in Eastern Europe and China Improve the competitiveness of our product portfolio  Increase modularization and standardization in the product portfolio  Adapt the product portfolio to the needs of emerging markets (Asia and South America) November 26, 2013 Jyrki Holmala, CMD 2013
  • 21. Selected short-term growth opportunities in the Pulp and Energy business 21 Biotechnologies • EMEA as a demonstration and growth platform for new technologies, e.g. biocoal, pyrolysis oil • Ethanol and bio-based chemicals in South America and North America • Seek selected growth in Asia-Pacific • Expand environmental systems into new customer segments Pulp Mills • Average 3-5 new lines every 3 years in South America and Asia • Access mid-market opportunities in China and Asia Pacific • Rebuilds and efficiency improvements in EMEA and North America • Develop new revenue streams and improve the efficiency of customers’ operations Heat and Power Generation • Subcritical coal-fired power plants using our fluidized bed technology • Selected waste-to-energy opportunities in EMEA (sorted waste applications) • Small boilers for CHP plants in North America • Agro and ethanol market in South America November 26, 2013 Jyrki Holmala, CMD 2013
  • 23. Priorities in Pulp and Energy 23 Leverage pulp market position • New capacity, conversions, rebuilds, and upgrades offer opportunities for our capital business 1 2 3 November 26, 2013 Jyrki Holmala, CMD 2013 Adjust to a smaller energy market in our segments • Reduce capacity cost structure to meet current market needs over the short term • Explore opportunities outside our traditional energy applications and geographical markets Develop the emerging biotechnologies market pragmatically through reference projects • New opportunities are emerging in converting biomass into fuels, chemicals, and materials • Drive environmental solutions into new market segments