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ABSTRACT
A major focus of the current energy debate is how to meet the future
demand for electricity while reducing the nation’s dependency on
imported oil.
Conversion in buildings and industry, and conversion of utility central
station capacity to alternate fuels will play a major role in reducing oil
use in these sectors.
Industrial and commercial sector ultimately will have to seek
alternative sources of energy.
Benefits of co-generation are much higher like fuel efficiency and
lower environmental load compared with other levels.
INTRODUCTION
We have one of the most promising commercially available
technologies is Co-Generation.
Co-Generation is the simultaneous generation of heat and
power, both of which are used.
Co-Generation is also known as ‘combined heat and
power(CHP)’ and ‘Total Energy’.
Traditionally steam and electricity have been produced
separately; steam at industrial plants and electricity by utilities.
DEFINITION OF CO-GENERATION:
The principal behind co-generation is simple.
 In Conventional power generation, on average is only 35%
electricity is used and remaining 65% of the energy is released
as waste heat.
More recent combined cycle generation can improve this to
55%,excluding losses for the transmission and distribution of
electricity.
 co-generation reduces loss in industry by using the for
industry.
In conventional power generation further losses of around 5-
10% & co-generation offers energy saving range between 15-
Electrical efficiency=electrical output (kw)
fuel input kw
Thermal efficiency=thermal output (kw)
fuel input kw
Overall efficiency=useful thermal electrical output (kw)
fuel input kw
CO-GENERATION VERSUS CONVENTIONAL GENERATION:
Efficiency Comparison between Conventional system
and co-generation
Conventional system:
100
200
POWER PLANT
BOILER
FUEL ELECTRICITY
36
FUEL HEAT
100 80
η = 36 + 80
Total efficiency:
= 0.58
ELECTRICITY
Fuel Co-generation 30 Total Efficiency:
HEAT
System η = 30 + 55 = 0.85
100
100
55
CO-GENERATION SYSTEM:
BENEFITS OF CO-GENERATION SYSTEM
Improved efficiency of fuel energy use:
 The production of both electricity and thermal energy from a cogeneration system
leads to energy use efficiencies of 80 to 85%
 A typical cogeneration system can convert 30 to 35% of energy in the fuel to
electricity with another 50 to 55% produces as steam or hot water.
Reduced emission of pollutants and Greenhouse Gases:
 Improving the over all efficiency of fuel energy also leads to
reduced emission of pollutants and greenhouse gases into atmosphere.
 The cogeneration system supplies both electricity and thermal energy, in
place of purchasing electricity from the grid and firing natural gas in a
separate boiler to the generator thermal energy for plant use .
Development of Competition within the Electricity supply
Industry:
 Cogeneration plants are usually small plants sized to either the user’s
electricity demand or thermal demand.
 Often they are operated by small independent power producer
rather than the utilities controlling the transmission grid.
Low cost of coal:
 Locally available coal is typically the lowest cost fuel, within site
power plants producing the lowest fuel costs.
 Coal-fired Power plants located at the mine site benefit from low fuel
costs and decreasing cost per kWh with increasing size of power
plant.
Applications of co-generation :
Co-generation may be implemented in four main sectors:
1.Public power system
2.Industrial sector
3.Commercial-building sector
4.Agricultural sector
Data for each of these sectors are presented in detail below.
1) Public Power System:
 Power generation plants may be converted into co-generation
stations in order to cover heat needs of cities or settlements,
industries, water desalination plants, greenhouses, fisheries etc.
located in their region.
 Ensuring proper distance and dispersion of heat consumers
around the plant is essential for the feasibility of the overall
installation.
2)Industrial Sector
 In the industrial sector, many processes require heat and
power at the same time. Depending upon the temperature required
the following classification applies:
a) Low temperature processes (below 100°C) e.g. drying of agricultural
products, heating or cooling of areas, utility hot water.
b) Medium temperature processes (100-300°C) e.g. processes in paper
industry, in spinning mills, in sugar industry, in some chemical
industries etc. Typically, these processes require heat in the form of
steam.
c) High temperature processes (300-700°C) e.g. in some chemical
industries.
3)Commercial- Building Sector
This sector includes hotels, hospitals, shopping malls, schools, office
buildings, residences etc. Co-generation covers power and heating
needs of the buildings .
The commercial- building sector may be divided in three main sub-
sectors:
 a) hospitals and hotels;
 b) multi-apartment complexes; and
 c) Office buildings.
4)Agricultural Sector
Co-generation is not widely spread in the agricultural sector; however,
its implementation may lead to fuel savings and positive financial
effect on rural communities
Impacts of Co-generation:
 Through co-generation systems, efficiencies may be boosted to
70-80%. In contrast, power generation plants have an average
efficiency of 31%, while combined-cycle plants new with gas turbines
may achieve efficiencies of 40-50% ( as shown in Figure ) .
 The inefficiency of our power generation infrastructure is due
to poor industry performance but to the lack of policies necessary to
extensively implement co-generation.
FIG:Cogeneration plant efficiency compared with conventional power plants
Fuel Consumption Effects:
 All co-generation systems save fuel because they exhibit
higher efficiencies compared to separate power and heat
generation.
 For example, using a co-generation system with steam
turbines, fuel consumption is reduced by 15% , whereas using a
co-generation system with diesel engine, fuel consumption is
reduced by 25%.
 The co-generation systems to be installed and the fuels they
operate on should be selected in accordance with the national energy.
Environmental Effects:
 When many small and widely dispersed co-generation units
replace large central plants with high stacks, then the following are
necessary:
– Elastic seating and sound insulation of the system
– Construction of a stack higher than the adjacent buildings and
– Installation of systems for collecting and removing solid and liquid
residuals.
Future scope:
 In an attempt to create the conditions in which the energy sectors
would be able to contribute as much as possible to a financial
development and prosperity of the nations, protecting the
environment at the same time, they put the following common
objectives:
1. Diversity, efficiency and flexibility in the energy sector, these being
the basic conditions for a long term energy safety.
2. Capability for a timely and flexible response in case of emergency
energy needs.
3. Environmentally accepted (viable) disposal and usage of energy.
4. Encouragement and development of more environmentally
acceptable energy sources.
5. Improvement of energy efficiency, contributing to environmental
protection and energy safety in a more efficient manner.
Cogeneration

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Cogeneration

  • 1.
  • 2. ABSTRACT A major focus of the current energy debate is how to meet the future demand for electricity while reducing the nation’s dependency on imported oil. Conversion in buildings and industry, and conversion of utility central station capacity to alternate fuels will play a major role in reducing oil use in these sectors. Industrial and commercial sector ultimately will have to seek alternative sources of energy. Benefits of co-generation are much higher like fuel efficiency and lower environmental load compared with other levels.
  • 3. INTRODUCTION We have one of the most promising commercially available technologies is Co-Generation. Co-Generation is the simultaneous generation of heat and power, both of which are used. Co-Generation is also known as ‘combined heat and power(CHP)’ and ‘Total Energy’. Traditionally steam and electricity have been produced separately; steam at industrial plants and electricity by utilities.
  • 4. DEFINITION OF CO-GENERATION: The principal behind co-generation is simple.  In Conventional power generation, on average is only 35% electricity is used and remaining 65% of the energy is released as waste heat. More recent combined cycle generation can improve this to 55%,excluding losses for the transmission and distribution of electricity.  co-generation reduces loss in industry by using the for industry. In conventional power generation further losses of around 5- 10% & co-generation offers energy saving range between 15-
  • 5. Electrical efficiency=electrical output (kw) fuel input kw Thermal efficiency=thermal output (kw) fuel input kw Overall efficiency=useful thermal electrical output (kw) fuel input kw CO-GENERATION VERSUS CONVENTIONAL GENERATION:
  • 6. Efficiency Comparison between Conventional system and co-generation Conventional system: 100 200 POWER PLANT BOILER FUEL ELECTRICITY 36 FUEL HEAT 100 80 η = 36 + 80 Total efficiency: = 0.58
  • 7. ELECTRICITY Fuel Co-generation 30 Total Efficiency: HEAT System η = 30 + 55 = 0.85 100 100 55 CO-GENERATION SYSTEM:
  • 8. BENEFITS OF CO-GENERATION SYSTEM Improved efficiency of fuel energy use:  The production of both electricity and thermal energy from a cogeneration system leads to energy use efficiencies of 80 to 85%  A typical cogeneration system can convert 30 to 35% of energy in the fuel to electricity with another 50 to 55% produces as steam or hot water. Reduced emission of pollutants and Greenhouse Gases:  Improving the over all efficiency of fuel energy also leads to reduced emission of pollutants and greenhouse gases into atmosphere.  The cogeneration system supplies both electricity and thermal energy, in place of purchasing electricity from the grid and firing natural gas in a separate boiler to the generator thermal energy for plant use .
  • 9. Development of Competition within the Electricity supply Industry:  Cogeneration plants are usually small plants sized to either the user’s electricity demand or thermal demand.  Often they are operated by small independent power producer rather than the utilities controlling the transmission grid. Low cost of coal:  Locally available coal is typically the lowest cost fuel, within site power plants producing the lowest fuel costs.  Coal-fired Power plants located at the mine site benefit from low fuel costs and decreasing cost per kWh with increasing size of power plant.
  • 10. Applications of co-generation : Co-generation may be implemented in four main sectors: 1.Public power system 2.Industrial sector 3.Commercial-building sector 4.Agricultural sector Data for each of these sectors are presented in detail below. 1) Public Power System:  Power generation plants may be converted into co-generation stations in order to cover heat needs of cities or settlements, industries, water desalination plants, greenhouses, fisheries etc. located in their region.  Ensuring proper distance and dispersion of heat consumers around the plant is essential for the feasibility of the overall installation.
  • 11. 2)Industrial Sector  In the industrial sector, many processes require heat and power at the same time. Depending upon the temperature required the following classification applies: a) Low temperature processes (below 100°C) e.g. drying of agricultural products, heating or cooling of areas, utility hot water. b) Medium temperature processes (100-300°C) e.g. processes in paper industry, in spinning mills, in sugar industry, in some chemical industries etc. Typically, these processes require heat in the form of steam. c) High temperature processes (300-700°C) e.g. in some chemical industries.
  • 12. 3)Commercial- Building Sector This sector includes hotels, hospitals, shopping malls, schools, office buildings, residences etc. Co-generation covers power and heating needs of the buildings . The commercial- building sector may be divided in three main sub- sectors:  a) hospitals and hotels;  b) multi-apartment complexes; and  c) Office buildings. 4)Agricultural Sector Co-generation is not widely spread in the agricultural sector; however, its implementation may lead to fuel savings and positive financial effect on rural communities
  • 13. Impacts of Co-generation:  Through co-generation systems, efficiencies may be boosted to 70-80%. In contrast, power generation plants have an average efficiency of 31%, while combined-cycle plants new with gas turbines may achieve efficiencies of 40-50% ( as shown in Figure ) .  The inefficiency of our power generation infrastructure is due to poor industry performance but to the lack of policies necessary to extensively implement co-generation.
  • 14. FIG:Cogeneration plant efficiency compared with conventional power plants
  • 15. Fuel Consumption Effects:  All co-generation systems save fuel because they exhibit higher efficiencies compared to separate power and heat generation.  For example, using a co-generation system with steam turbines, fuel consumption is reduced by 15% , whereas using a co-generation system with diesel engine, fuel consumption is reduced by 25%.  The co-generation systems to be installed and the fuels they operate on should be selected in accordance with the national energy.
  • 16. Environmental Effects:  When many small and widely dispersed co-generation units replace large central plants with high stacks, then the following are necessary: – Elastic seating and sound insulation of the system – Construction of a stack higher than the adjacent buildings and – Installation of systems for collecting and removing solid and liquid residuals.
  • 17. Future scope:  In an attempt to create the conditions in which the energy sectors would be able to contribute as much as possible to a financial development and prosperity of the nations, protecting the environment at the same time, they put the following common objectives: 1. Diversity, efficiency and flexibility in the energy sector, these being the basic conditions for a long term energy safety. 2. Capability for a timely and flexible response in case of emergency energy needs. 3. Environmentally accepted (viable) disposal and usage of energy. 4. Encouragement and development of more environmentally acceptable energy sources. 5. Improvement of energy efficiency, contributing to environmental protection and energy safety in a more efficient manner.