Vishnu Sankar P is seeking a position that allows him to contribute to company growth using his 2 years of experience as a Process Engineer and Internal Auditor. He has a Green Belt in Six Sigma and expertise in quality tools. His responsibilities included PPAP documentation, internal auditing, process improvement projects, and resolving customer complaints. He aims to work in a challenging environment with opportunities for continuous learning.

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VISHNU SANKAR P
130/S, Vishnu Bhavan, Arasu nagar, Palanichettipatti, Theni-625531, Tamil Nadu, India
E-mail : vishnumech92@gmail.com
Mobile: +919503683960 / +919790449403
Career Profile :-
To gain a challenging and responsible position in an established organisation where
my professional experience will have valuable application towards organisation growth.
Professional objective :-
To work in an interesting and challenging environment where I can easily adapt and
contribute to company’s growth and where there is a Continuous process of learning and job
satisfaction which would enable me to achieve in my work field.
Core Competencies :-
 Completed and Certified as “SIX-SIGMA” Green Belt holder in QMS systems.
 Knowledge on QMS quality tools such as Statistical Process control, Histogram, Lean,
Control charts, Mini tab for Sigma level analysis, DMAIC, Cause & effect analysis.
 Comprehensive knowledge of Solid works and Pro-Engineer (CREO Elements).
 Sound Knowledge on New Poka-Yoke installments & Process Validation system.
 Preparation of PPAP docs and prepare control plan for PSW to customer.
 Technical Knowledge on Internal Auditing & Analyze Root cause and take corrective
measures for the customer complaints and Reduces In- house rejection ppm level.
 Study & monitor the variations in the process and prove process capability for critical
and special parameters in various operations for zero customer defect.
 Knowledge on lean tools such as Value stream mapping, Kaizen, Kanban, SMED, 5s
 Possess sound technical skill in fixture designing and troubleshooting skills.
 Responsible of Handling 5M (Man, Machine, Method, Material, Measurement)in line.
 Knowledge on Process & Product Audit , Internal assessment audits & Dock Audits.
 Knowledge on VMC operating, Tool Management, Statistical process control software.
Professional Experience :-
Working experience :- 2 years & 6 months in Manufacturing of Automobile Components..
Organization :- Fortuna Engineering Private Limited, Nasik, Maharashtra-422010
Duration :- May 2013 to Till date (2 Years & 3 months)
Job Designation :- PROCESS ENGINEER CUM INTERNALAUDITOR
About the company :- Fortuna Engineering, Manufacturer of Connecting Rods and Cam
Shaft for Automobiles in India for last 20yrs. Our major customers include Tata Motors ltd,
Mahindra & Mahindra ltd, Tata Cummins, Ashok Leyland ltd, Piaggio Vehicles, Kirloskar Oil
Engines, Robert Bosch ltd, Cummins India ltd, Escorts ltd, Greaves cotton, Same India ltd,

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Responsibility & Activity :-
 Responsible for PPAP documentation for customer in New product development.
 Planing, Review & Conducting Internal Audit, Supplier Audit, Layout Audit, Process
& Product audit for maintaining Quality Management system .
 Study & monitor the variations in the process and improve process capability for
critical & significant parameters through Quality tools.
 Involvement in selection of appropriate Machinery, Fixtures, Toolings, Process
parameters, Control methods in operations for manufacturing connecting rods.
 Ensuring Process continuous improvement through Kaizen, Six Sigma tools, Poka
yoke, 7QC tools, lean manufacturing, 5S, Idea management, Audits & Training.
 Interacting with customers and undergoing Rejection Analysis, 8D, CFT
Communication for root cause analysis & Improvement action road map preparation.
 Monitoring Quality management system & ensuring to current ISO-TS requirement &
Control of documents and records in company.
 Involving in execution of preventive actions for quality issues through PFD, FMEA,
Control plans, Process Validation, SOP, M SA, Work instruction activities etc.
 Formulation of Process Quality control, Revision of Process flow, Implementation of
Poka yoke for Error proffying, Quality work station, Control display & Quality
standards, Final Product Inspection and deviation factors validation.
 Suggesting New development in Process, Layouts, Waste and Non-value added time
elimination and handling Customer complaints effectively.
 Knowledge about EMAP software (Effective Management on action planning).
 Performing Process Audit and Check sheets and updating customer level documents.
 Ensuring the process of awareness of customer requirements throughout the
organization & Identifying the needs for continuos improvement.
 Study the Rework/ Rejection analysis and implement corrective action to reduce the
variation and rejection ppm level by technical projects & improvements.
 Co-ordinating CFT meetings of various department for New customer requirement,
Product Development and NC Corrective & Preventive actions etc.
 Handling Customer complaints and fulfill customer satisfaction from improvements.
 Monitoring & knowledge on the calibration of instruments and gauges.
 Preparing process and product audit plan and conducting Internal audit as per plan.
 Conducting the Process capability study & Maintain sigma level in company objective.
 Conducting Internal Audits and Review of corrective action for customer satisfaction.
 To maintain the 5S in Shop floor for better handling of materials in line.
Quality Core Accomplishments / Knowledge:-
 Completed and Certified as “SIX-SIGMA” Green Belt holder from RBES Autotech Ltd .
 Done 16 Continuous Improvement Projects in Fortuna Engg Pvt ltd, Nasik.
 Attained Knowledge in Problem solving & Statistical Techniques.
 Weekly Presentation of Projects in Management meetings & Consulting Black belts on
technical issues & planing project without Hindrance in Production.
 Detection of customer complaints from Mahindra and in-house PPM level reduction.
 Lean Manufacturing effective Team member in Renault Ltd lean Projects, Tamilnadu

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Education Details :-
Achieved Bachelor's degree in Mechanical Engineering (B.E) with an aggregate
of 81.03% from KPR Institute of Engineering And Technology, Coimbatore in the year 2013
Achieved Higher School Certificate with an aggregate of 82.5% from T.M.H.N.U.
Matric Higher Sec. School, Theni in the year 2009.
Achieved Secondary School Certificate with an aggregate of 81% from T.M.H.N.U.
Matric Higher Sec. School, Theni in the year 2007.
Engineering Project Details :-
Title : Done a Project on “Lean Manufacturing By Value Stream Mapping” in
RENAULT service center and Silver motors industries. Which results in better
production and meets the customer satisfaction and demand by the elimination of non-
value added time in production and process methods.
Title : Done a Mini Project on “Fabrication Of Cooling Tower”
(Counter flow type) for achieving higher cooling effectiveness.
Field of interest :-
 Automobiles
 Quality (QMS) & Manufacturing
 Thermal Engineering
 Research and development
Training & Seminar Exposures :-
 Attended 3 days workshop training in Automotive Engineering and Latest
Technologies held at KPR Institute of Engineering And Technology.
 Attended 2 days workshop Mechatronics System and their Applications at KPR
Institute of Engineering And Technology.
 Attended 2 days workshop in Industrial Automation on Recent Trends.
 Attended 3 days camp training on Entrepreneurship Awareness Camp.
Paper Presentations Exposure :-
 “Electronically Sensed Hydraulic Clutch” in National level symposium held at
INDIAN INSTITUTE OF TECHNOLOGY (IIT Madras).
 “Cam less Engine by Electromechanical Ball Valve Technology” in National level
symposium held at Knowledge Institute of Engineering & Technology, Salem..
 “Electronically Sensed Hydraulic Clutch” in National level symposium held at
Hindustan College of Engineering & Technology, Coimbatore.
 Presented paper in national level conference on recent trends in mechanical
engineering on topic “lean manufacturing” held at EASA college of engg & tech.

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 Presented paper in national level conference on recent trends in mechanical
engineering on topic “lean manufacturing” held at SVS college of engg & tech.
Industrial Training Exposures :-
 Under gone In Plant Training in “FLOW LINKS SYSTEMS” For 10 Days.
 Under gone In Plant Training in “HERO MOTORS” For 10 Days
 Visited 2 days industrial visit in PYKARA POWER STATION-OOTY.
 Visited 1 day industrial visit in LAKSHMI MACHINE WORKS-COIMBATORE.
 Visited 3 days industrial visit ANNAALUMINA -KOCHIN on aluminum production.
 Visited 1 day industrial visit in BEST MOTORS-COIMBATORE
Extra curricular activities :-
 Participated Tamil Nadu Inter College Sports Meet-Ties -2012 held at Kongu College of
engineering.
 Won 1st
prize in 3rd
Sports Meet-2012-Basketball Tournament held at KPR Institute of
Engineering And Technology.
 Won 2nd
prize in 4th
Sports Meet-2013-Basketball Tournament held at KPR Institute of
Engineering And Technology.
 Have participated CIT, NEHRU, PARK COLLEGE Basketball Tournaments.
Computer Proficiency :-
 Packages : Pro-Engineer (CREO Elements), Microsoft Packages
 Platforms : Windows XP, Windows 7, Windows 10
Internal Qualities :-
 Good Team Worker with clear communication skills.
 Facing challenges and consistent on work.
 Nature on Responding towards situation rather than Reacting.
 Flexible to work anywhere at any time.
 Proper planning in doing critical works.
 Strong Analytical problem solving & Organizational abilities.
 An effective communicator with Excellent Inter-Personal & Relationship buildings.
 Patience and calm nature to Handling Pressure situation.
 Quicker Grasping skill in obtaining new information.

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Personal Details :-
Applicant Name : Vishnu Sankar P
Father’s Name : Mr.Palanimuthu P
Mother’s Name : Mrs.Jayakumari.P
Date of Birth : 03/05/1992
Sex : Male
Marital Status : Single
Nationality : Indian
Blood group : O +ve
Languages Known: Tamil, English, Malayalam, Kannada, Hindi, Marathi
Passport No. : - L4136289
Passport Expiry date : 26/08/2023
Current Location : NO.3, Green park Row house, Wasan nagar, Pharadi pata, Nashik- 422010.
Permanent address: 130/S, Vishnu Bhavan, Arasu nagar, Palanichettipatti, Theni-625531.
Declaration
I hereby declare that above stated information is true to the best of my knowledge.
Place :
Date : (P.VISHNU SANKAR)
Reference:
Will be pleased to provide upon request