Ionizers remove static from surfaces that cannot be grounded. There are two types: AC or Alternating Current and DC or Direct Current. This presentation proves pros and cons to each technology. For more information, contact Transforming Technologies.
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Comparing AC and DC Bench Top Ionizing Blowers
1.
2. Most Ionizers Used in PCBA Use Corona Ionization
with a Fan to Convey Ions to the Target Object(s)
•One parameter of an ionizer is the amount of air flow
3. DC (Isostat) Ionizer Technology from SCS/3M
Ion Technology: Isostat steady state DC corona
Models: 963 and 960
Theory of Operation: DC ionizer inherently balanced to 30v using
Law of Conservation of Charge.
Con
• Poor balance and slow decay times when
emitter points are dirty.
Pro
• Good balance and decay
times when emitter points are
clean.
+/- 30 volts
4. AC Ionizer Technology From Transforming Technologies
Piezoelectric AC
68KHz
Oscillator
Piezoelectric
“Transformer”
Ion Technology: AC Corona
Models: IN5110 and IN5120
Theory of Operation: AC ionizer inherently balanced
to 10v using the Law of
Conservation of Charge.
Pro
• Better balance
• Faster decays
• Easier to clean
• Emitters easier to replace
Con
• Emitters still need
periodic cleaning to
maximize decays
5. AC vs DC Technology
HV
AC
• Separated emitter points minimizes ion
recombination, but requires a fan to mix ions
• Inherently balanced to 30v with clean emitters
using the Law of Conservation of Charge
applied to DC ionizer
• Ion balance degrades as emitters become
contaminated and wear. Decay times lengthen
• Requires frequent cleaning and emitter
replacement due to polarity dedicated emitters
• Bipolar ion emitter design requires nominally more
airflow to reduce ion recombination
• Inherently balanced to 10v using the
Law of Conservation of Charge
applied to AC ionizer
• Infrequent cleaning due to bipolar ion
emitters. Balance remains good
• Preferred for PCBA applications for
limited maintenance
+HV-HV
DC
6. SCS IsoStat Ionizer Technology
Maintenance Requirements
(from 963 Owners Manual)
What they say…
7. SCS IsoStat Ionizer Technology
Maintenance Requirements
(from 963 Owners Manual)
What they mean…
• When emitter points become dirty, the internal
circuitry of the ionizer will automatically adjust to emit
an equal amount of positive and negative ions.
• Applying the Law of Conservation of Charge works
better for AC ionization than DC. 10v vs 30v when
ionizers are clean. Dirty emitters make it worse.
• Contamination on the needlepoint may inhibit
ionization (decay times).
• Emitter contamination affects all ionizer decay times.
• The emitter points are located behind the fan. • Removing the back fan cover is not easy, making
cleaning with a swab difficult.
• Be careful not to damage points during cleaning. • The 963 and 960 both use Tungsten Wire for emitters.
This wears unevenly and is difficult to replace. Wire can
be easily deformed, affecting balance.
8. AC Technology
• Inherently balanced AC ionizers require no periodic adjustment
• Infrequent cleaning and emitter replacement requirements compared to DC
technology
• Transforming Technology’s IN5110 and IN5120 ionizers have a quick release grid to
minimize the time to clean the replaceable emitter points.
Grill pops off IN5110 and
IN5120 with no tools for
point cleaning
Unscrew 963/960
grill to clean emitter
points
9. Conclusions
• AC ionizing blowers maintain better balance and better
decay times than DC blowers
• The Law of Conservation of Charge works more
precisely with AC ionization
• Cleaning an AC ionizer is easier and less time
consuming than with DC ionizers due to design
• Tungsten wire emitters are easily bent and damaged
during the cleaning process
• AC technology is the preferred ionization method for
PCBA manufacturing
10. Conclusions
• AC ionizing blowers maintain better balance and better
decay times than DC blowers
• The Law of Conservation of Charge works more
precisely with AC ionization
• Cleaning an AC ionizer is easier and less time
consuming than with DC ionizers due to design
• Tungsten wire emitters are easily bent and damaged
during the cleaning process
• AC technology is the preferred ionization method for
PCBA manufacturing