This document provides an overview of temperature measurement and calibration. It discusses calibration methods like comparison calibration and fixed point calibration. Key factors for choosing temperature measurement equipment are discussed, such as sensor type, temperature range, and required accuracy. Proper placement of sensors in baths and dry wells is also covered. The importance of maintaining calibration standards and training users is emphasized.
2. Today’s Webinar
Introduction to Temperature Measurement
and Calibration
December 18, 2019
Temperature is one of the most commonly measured physical parameters. Yet there
are many ways to measure it. With so many options for measuring temperature,
you’re likely to have questions on this topic. How do I measure temperature? How
much accuracy is needed? What temperature range is required? What types of
devices best measure temperature? Does my instrument require calibration?
Attend this free web seminar to learn the basics that you need to know about
measuring temperature, calibration, and maintaining standards.
3. Fluke – American Fork, UT
Travis Porter
Inside Sales Account Manager, Temperature
20 years with Fluke Calibration
Travis.Porter@flukecal.com
4. Agenda
Introduction to Temperature Measurement
and Calibration
• Calibration methods
• How do I chose the equipment needed?
• Proper placement of sensors in a heat source
• Is my reference thermometer in tolerance?
5. Comparison calibration
(most common)
• thermometer under test is
compared to a more accurately
calibrated temperature
standard
Calibration Methods
Fixed point calibration
(when accuracy is critical)
• thermometer under test is
compared to a natural
phenomenon whose temperature
is precisely known (e.g. triple
point of water 0.010 ºC)
7. Fixed Point Calibration Example
Reference
standard:
Fixed point cell
Thermometer readout:
1595A Super-Thermometer
Temperature
source:
9116A Furnace
8. Fixed Point Calibration - Equipment Needed
Temperature
Source
Maintenance Bath, Furnace
• a device to maintain the
temperature of the cell
Thermometer
Readout
Super Thermometer
• a device to read the SPRT
under test
Reference
Standard
Fixed Point Cells
• triple point of water, mercury,
indium, tin, zinc, aluminum,
silver, copper, gallium
5901 Triple Point
of Water Cells
59XX ITS-90
Fixed Point Cells
59XX Mini
Fixed Point Cells
7312 TPW
Maintenance Bath
9116A Metrology
Furnace
9260 Mini
Fixed Point Furnace
1595A Super Thermometer
9. Comparison Calibration - Equipment Needed
Temperature
Source
Dry-well or Bath
• a stable temperature source
to heat or cool the
thermometer under test
Reference
Standard
Thermistor, PRT, SPRT
• a standard to provide an
accurate temperature to
compare with the
thermometer under test
Thermometer
Readout
Readout display
• a device to read the
temperature standard and
thermometer under test
Thermistor standards probes
Precision industrial PRTs
Quartz sheath SPRT
9190A Ultra-Cool
Field Metrology Well
6331 / 7321 / 7341 / 7381
Deep-well
Compact Baths
6109A / 7109A
Portable Calibration
Baths
1586A Super-DAQ with
DAQ-STAQ Multiplexer
1529
Chub-E4
Thermometer Readout
1560 / 256X
Black Stack
Thermometer Readout
10. Comparison Calibration – Example 1
Temperature sensor
(unit under test)
Dry-well
internal control
sensor
11. Comparison Calibration – Example 2
Temperature sensor
(unit under test)
Reference
thermometer
Built-in
thermometer
readout
Temperature source
(914X Field Metrology Well)
12. Comparison Calibration – Example 3
Reference standard:
PRT
Thermometer readout:
Super-DAQ with DAQ-STAQ
Multiplexer
Temperature
source: Bath
13. Choosing Equipment
Things to consider in choosing
temperature calibration equipment:
• What type of sensor am I calibrating?
• What is the shape of the sensor?
• How much accuracy is needed?
• What is my temperature range?
16. How Much Calibration
Accuracy Is Needed?
• Typical industry standard… the measurement
standard needs to be four times more accurate
than the thermometer (4:1 test uncertainty ratio)
• Example…
An RTD (resistance temperature detector) measures
temperature by correlating the RTD element’s resistance with
the temperature
At 100 ºC, the resistance of a Class A RTD should be 138.51Ω
The RTD tolerance allowed is ±0.13Ω which correlates to
±0.35 ºC
To meet a 4:1 test uncertainty ratio, the measurement standard
would need to have an accuracy 4 times better than the RTD
The measurement standard accuracy would need to be better
than ±0.0875 ºC (±0.35 ºC divided by 4)
17. Why Is Temperature Range Important?
• Temperature range of your application determines
the type of reference probe, heat source, and
temperature readout needed for your calibration
equipment
• Ranges of some typical applications:
Freezers: –95 to –60 ºC
Freeze drying: –80 to –50 ºC
Blood banks: –50 to –30 ºC
Washer disinfectors: up to 70 ºC
Autoclave sterilization: 120 to 135 ºC
Food processing: 0 to 220 ºC
Process control & industrial automation: up to 1000+ ºC
18. Choosing Sensors for My Range
Thermistors: sensors that measure temperature by
correlating the resistance of the glass beaded element with the
temperature
• 0 to 100 °C range
• ±0.001 to ±0.01 °C accuracy
• moderate price
Platinum Resistance Thermometers (PRTs): sensors that
use platinum metal since it has the most stable resistance-
temperature relationship over a large temperature range
• −200 to 1000 °C range
• ±0.004 to ±0.04 °C accuracy
• higher price
Thermocouples (TCs): two dissimilar conductors in contact
that produce a voltage when heated; the voltage correlates to
the junction temperature
• 0 to 1450 °C range
• ±0.7 °C accuracy
• inexpensive
20. Choosing a Temperature Heat
Source
ITS-90
Fixed Point Cells
602X
Hot Baths
917X
Metrology Wells
914X
Field Metrology Wells
6102/7102/7103
Micro-Baths
9100S
Handheld Dry-well
6109A/7109A
Portable Calibration Baths
21. Proper Placement of Sensors – Baths
• In baths, the probes to be
calibrated should be placed in a
radial pattern with the reference
probe in the center
• Sufficient immersion must be
achieved so that stem losses
do not occur
• You can calibrate different
length probes in a bath
7109A Portable Calibration Bath
with four tri-clamp sanitary sensors and
reference probe in center
22. Comparison Calibration – Example 3
Reference standard:
PRT
Thermometer readout:
Super-DAQ with DAQ-STAQ
Multiplexer
Temperature
source: Bath
23. Proper Placement of Sensors – Dry-Wells
• Sensing elements should be on
the same horizontal plane and
fully inserted in the dry-well
• Sufficient immersion must be
achieved so that stem losses do
not occur
• Your probe should have a tight fit
(but not too tight)
• In dry-wells, the temperature
reference and probes to be
calibrated should all be placed
the same distance from the
center
24. Maintain Your Standards
• A calibration report doesn’t mean a probe is in tolerance
• Thermometers can drift over time through normal usage
and accidental bumps
• What about in shipping??? Yes!
• Thermometers need to be corrected by calibration at
regular intervals
• If thermometers are repeatedly out of tolerance, shorten
the calibration interval or replace them
• Keep good records
• Monitor certified thermometers between calibrations
using an ice bath, or triple point of water cell (use a
control chart)
32. Questions or Comments?
Email Nicole VanWert-Quinzi nvanwert@Transcat.com
Transcat: 800-828-1470
www.Transcat.com
For related product information, go to:
www.transcat.com/brand/fluke-store