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SMW wet
To u c h s c r e e n c o n t r o l
                                                                                                                                                              Take control!
                                                                                                                                                              With the PLC and the 14 Inch touch screen ter-

                                                                                                                                                              minal control of the Steelmaster is a breeze.

                                                                                                                                                              Every application needs a different setting and

                                                                                                                                                              setting up a machine takes time. You can save

                                                                                                                                                              up to 200 programs meaning that no new setup
                                                                                                                                                              is needed when a job is repetitive.




                                                                                                                                                                                                                          2_3
S M W we t o p e r a t i n g m o d e l




                                                                                                                                                                                                                High accuracy
                                         Some key features


                                         Touch screen terminal

                                         Solid industrial frame
                                                                                                           1/10 mm step hight adjustment
                                         Dr ying station                                                   Material thickness setting in increments of 1/10

                                                                                                           mm (0.0039”) or 1/100* mm (0.00039”). The
                                         High precision operation
                                                                                                           maximum part thickness is 120 mm(4.72”). The

                                         Integrated filtration unit                                        minimum part thickness is 0.5 mm (0.02”).

                                                                                                           *This is optional
                                         Safety features

                                         Exchangeable cassettes
The integrated filtration unit
Inside machine frame




                                                                                             Outside of machine frame in dr y zone
                       The Steelmaster has an integrated

                       filtration system to separate the dust

                       from the coolant. This enhances the

                       lifetime of the coolant and the machine.




                                                                                                                                                                                             Critical parts in dry zone
                                                                                                                                                                                             Every critical part of the machine is kept away

                                                                                                                                                                                             from the coolant. All electrical components
                                                                                                                                                                                             like motors, frequency inverters and switches

                                                                                                                                                                                             are placed in a dry zone. Also the bearings are

                                                                                                                                                                                             sealed so that no coolant can get in.

                                                                                                                                                                                             Spindles in dry zone




                                                                                                                                                                                                                                                              4_5
                                                                                                                                                                                             The entire machine is lifted by four spindles

                                                                                                                                                                                             when the part thickness is being adjusted.

                                                                                                                                                                                             These spindles are all in the dry zone making

                                                                                                                                                                                             sure they are kept clean and maintain their




                                                                         Dr ying of par ts
                                                                                                                                                                                             accuracy.




                                                                                                                                                                                                                                               Easy exchangeability
                       Drying station                                                                                                Easy exchangeable aggregates
                       The Steelmaster is standard equipped with                                                                     In a Steelmaster top brushes and barrel brushes

                       a drying station. Parts are squeezed dry by                                                                   can be exchanged in a matter of minutes. The

                       squeeze rollers. There are also two air knives                                                                system is designed in such a way that both brush

                       on both sides (top and bottom) making sure                                                                    types will fit in to the same aggregate. This brings

                       no fluids remain on the parts after leaving the                                                               great flexibility and allows you to do many different

                       machine.                                                                                                      applications in the same machine.
A b r a s i v e b e l t t r a c k i n g w i t h p h o t o - eye




                                                                                                                                                                                                          Safety
                                                                  Photo optic tracking eye                                                                                                                         Safety features
                                                                  Keeping a wide abrasive belt on the right                                                                                                        Standard safety features of the

                                                                  track can be tricky. Steelmaster has solved                                                                                                      Steelmaster are:

                                                                  this problem with a maintenance free                                                                                                             ‱ 3 emergency switches

                                                                  photo optic tracking eye which operates a                                                                                                        ‱ Door switches on all doors




                                                                                                                                                        C o nv eyo r b e l t t r a c k i n g s ys t e m




                                                                                                                                                                                                                                                                                             6_7
                                                                  pneumatic cylinder that steers the abrasive                                                                                                      ‱ Finger safety switch

                                                                  belt in the right direction. Another                                                                                                             ‱ Over thickness protection

                                                                  advantage of the optic eye is that it is

                                                                  contact free with the abrasive belt and is    Tracking of the conveyor belt




                                                                                                                                                                                                                                                                           Height adjustable heads
                                                                  wear free.                                    The conveyor belt does not need to be

                                                                                                                adjusted because the Steelmaster is

                                                                                                                equipped with an automatic tracking                                                                Belt wear compensation
                                                                                                                system for the conveyor belt.                                                                      All heads in a Steelmaster have an independent

                                                                                                                                                                                                                   height adjustment. This is a huge advantage when

                                                                                                                                                                                                                   working with different types of abrasive belts for

                                                                                                                                                                                                                   example Scotch briteÂź

                                                                                                                                                                                                                   Having height adjustable heads brings great

                                                                                                                                                                                                                   flexibility to a deburring or finishing machine

                                                                                                                                                                                                                   because it allows you to apply more or less pres-

                                                                                                                                                                                                                   sure to the surface of a part. It also serves as grit
                                                                                                                                                                                                                   compensation.

                                                                                                                                                                                                                   Even top brush cassettes can be adjusted making

                                                                                                                                                                                                                   the brushes more aggressive on the edges or to

                                                                                                                                                                                                                   compensate for brush wear.
C o nv e n i e n c e




                                                         Easy access
                                                         The design of the Steelmaster allows you

                                                         to open up the entire machine so that

                                                         maintenance is easy and fast.

                                                         All the covers of the machine can be

                                                         removed within a matter of seconds. All
                                                         components within the Steelmaster are

                                                         easy accessible when the covers are

                                                         removed.

                                                         The motors are easy to lift for brush




                                                                                                                                                       8_9
                                                         cassette change and doors are easy to

                                                         open. No special tooling is required.




                           Type SMD                         Machine dimensions (internet)
                                                                                                                      Te c h n i c a l D e t a i l s
                       No. Of heads             1-4

                       Compressed air
                       bar (psi)             6.0 (87)

                       Abrasive belt
                       length mm (inch)      1900 (75)

                       Abrasive belt          970 (38)
                       width max mm (inch)   1370 (54)
                                             1670 (66)
                       Working width         950 (37)
                       in mm (inch)          1350 (53)
                                             1650 (65)
                                                         http://steelmaster.info/url/content/en/downloads/add1.html
Applications
                   Deburring    Zinc or laminated parts

                                Finishing




                   Polishing                  Oxidation removal




                                                                  10_11
               Edge rounding




                Slag grinding   Deburring up forms
www.frankundfrei-ms.de
BĂŒtfering Schleiftechnik GmbH

  Stromberger Straße 170

      D-59269 Beckum

 Phone: +49 (0) 2521-842-0

  Fax: +49 (0) 2521-842-67

 www.steelmaster.info

 mail@steelmaster.info

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SEO optimizacija sajta Steelmaster wet operating machines

  • 2. To u c h s c r e e n c o n t r o l Take control! With the PLC and the 14 Inch touch screen ter- minal control of the Steelmaster is a breeze. Every application needs a different setting and setting up a machine takes time. You can save up to 200 programs meaning that no new setup is needed when a job is repetitive. 2_3 S M W we t o p e r a t i n g m o d e l High accuracy Some key features Touch screen terminal Solid industrial frame 1/10 mm step hight adjustment Dr ying station Material thickness setting in increments of 1/10 mm (0.0039”) or 1/100* mm (0.00039”). The High precision operation maximum part thickness is 120 mm(4.72”). The Integrated filtration unit minimum part thickness is 0.5 mm (0.02”). *This is optional Safety features Exchangeable cassettes
  • 3. The integrated filtration unit Inside machine frame Outside of machine frame in dr y zone The Steelmaster has an integrated filtration system to separate the dust from the coolant. This enhances the lifetime of the coolant and the machine. Critical parts in dry zone Every critical part of the machine is kept away from the coolant. All electrical components like motors, frequency inverters and switches are placed in a dry zone. Also the bearings are sealed so that no coolant can get in. Spindles in dry zone 4_5 The entire machine is lifted by four spindles when the part thickness is being adjusted. These spindles are all in the dry zone making sure they are kept clean and maintain their Dr ying of par ts accuracy. Easy exchangeability Drying station Easy exchangeable aggregates The Steelmaster is standard equipped with In a Steelmaster top brushes and barrel brushes a drying station. Parts are squeezed dry by can be exchanged in a matter of minutes. The squeeze rollers. There are also two air knives system is designed in such a way that both brush on both sides (top and bottom) making sure types will fit in to the same aggregate. This brings no fluids remain on the parts after leaving the great flexibility and allows you to do many different machine. applications in the same machine.
  • 4. A b r a s i v e b e l t t r a c k i n g w i t h p h o t o - eye Safety Photo optic tracking eye Safety features Keeping a wide abrasive belt on the right Standard safety features of the track can be tricky. Steelmaster has solved Steelmaster are: this problem with a maintenance free ‱ 3 emergency switches photo optic tracking eye which operates a ‱ Door switches on all doors C o nv eyo r b e l t t r a c k i n g s ys t e m 6_7 pneumatic cylinder that steers the abrasive ‱ Finger safety switch belt in the right direction. Another ‱ Over thickness protection advantage of the optic eye is that it is contact free with the abrasive belt and is Tracking of the conveyor belt Height adjustable heads wear free. The conveyor belt does not need to be adjusted because the Steelmaster is equipped with an automatic tracking Belt wear compensation system for the conveyor belt. All heads in a Steelmaster have an independent height adjustment. This is a huge advantage when working with different types of abrasive belts for example Scotch briteÂź Having height adjustable heads brings great flexibility to a deburring or finishing machine because it allows you to apply more or less pres- sure to the surface of a part. It also serves as grit compensation. Even top brush cassettes can be adjusted making the brushes more aggressive on the edges or to compensate for brush wear.
  • 5. C o nv e n i e n c e Easy access The design of the Steelmaster allows you to open up the entire machine so that maintenance is easy and fast. All the covers of the machine can be removed within a matter of seconds. All components within the Steelmaster are easy accessible when the covers are removed. The motors are easy to lift for brush 8_9 cassette change and doors are easy to open. No special tooling is required. Type SMD Machine dimensions (internet) Te c h n i c a l D e t a i l s No. Of heads 1-4 Compressed air bar (psi) 6.0 (87) Abrasive belt length mm (inch) 1900 (75) Abrasive belt 970 (38) width max mm (inch) 1370 (54) 1670 (66) Working width 950 (37) in mm (inch) 1350 (53) 1650 (65) http://steelmaster.info/url/content/en/downloads/add1.html
  • 6. Applications Deburring Zinc or laminated parts Finishing Polishing Oxidation removal 10_11 Edge rounding Slag grinding Deburring up forms
  • 7. www.frankundfrei-ms.de BĂŒtfering Schleiftechnik GmbH Stromberger Straße 170 D-59269 Beckum Phone: +49 (0) 2521-842-0 Fax: +49 (0) 2521-842-67 www.steelmaster.info mail@steelmaster.info