Sachu Technologies provides thermography inspection services in India to identify electrical, mechanical, and other issues. They conduct thermography surveys using state-of-the-art equipment to detect problems like loose connections, overheating, insulation issues, and faults in equipment. Thermography allows issues to be identified before failures or accidents occur, extending equipment life and improving safety. Sachu Technologies also offers related services like power quality analysis, vibration monitoring, and energy audits to support preventative maintenance programs.
2. Sachu Technolo Profile
Sachu Technologies conducts Thermography Inspection
Ser vices for complete facility power systems or for individual
loads using state of the art circuit analysis with software in
PAN India basis in order to prevent electrical devices from
short circuits ,Fire accidents any faults & damages.
Sachu Technologies also offers Power Quality Analysis,
Harmonic Study ,Vibration Monitoring Analysis, Electrical
safety Audit, Energy audit ,Earth Audit, Insulation resistance
measurement PAN India basis as a part of Preventive and
predictive maintenance programs in all Industries , plants and
buildings
Sachu Technologies have network in India to attend
Condition monitoring services 24x7 basis
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3. Infrared Thermography is method, which
detects infrared energy emitted from object, converts
it to temperature, and displays image of temperature
distribution.
What Is Thermography?
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4. Reduced Risk Factors
Undertaking a thermographic survey helps to identify
electrical hotspots before they become an issue that may
lead to either serious accidents or a major fire.
Safer Work Environment
When used in conjunction with electrical inspection and
testing, Thermography results in the safest possible
working environment.
Life Time Of Equipment Extended
With regular thermographic surveys being undertaken, it
is possible to keep hold of well-maintained equipment for
longer. Without this you would have more costs
associated with having to replace faulty equipment on a
more frequent basis.
Why Thermography?
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5. The principle of infrared Thermography is based on the
physical phenomenon that any body of a temperature
above absolute zero (-273.15 °C) emits electromagnetic
radiation. There is clear correlation between the
surface of a body and the intensity and spectral
composition of its emitted radiation.
The camera converts invisible infrared radiation into a
visible image
Principle Of Thermography
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6. Types of Thermography
Electrical Thermography
Mechanical Thermography
Building Thermography
Solar Thermography
Thermovision Scanning for Transmission
Lines
Data Center Thermography
Thermography in Cement ,Boilers, Bulk
drugs
Thermography in Hotel, Food, Beverage,
Polymer, Fiber, Glass, Milk Dairy, Textile
Thermography in Pharmaceutical and cold
storage
Medical Thermography
7. Electrical inspections have been recognized as an effective cost
reducing method for plant maintenance. Circuits generate more
resistance when a connection is in poor condition, or when a particular
circuit is over-loaded. This increase in resistance generates an
increase in temperature and therefore it is very easy to locate
electrical problems before they cause risk of breakdown or fire.
Electrical inspections are becoming very popular with Industries,
plants , Buildings , insurance companies because it reduces their risk
as you improve the quality of the electrical system.
Identifying Over loaded Equipment, Loose /over heated connections,
Circuit Breakers, Bus bars, Identify cable heated terminations, phase
unbalances, faulty components. identify the problems in Heat
Exchangers, Pressure Accumulators, Conveyors, A/C Units, Fans, Gear
Boxes, Chillers, Lighting systems, Switchgear, Combustion Engines etc
Examples include:
· Bad connections
· Over-loaded circuits
· Poor installation/commissioning
· Harmonics
· Corrosion and aging problems
· Faulty components
Electrical Thermography
Types of Thermograohy
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n
8. Early detections of short circuit in Utilities as given below to prevent
from fire accidents & same to be checked with help of Infrared Thermal
Imaging Camera through Third party companies to get correct report
with Thermography Level 1 certified report
1) Power distribution ,Main Transformer power input , out put terminals
and bushings
2) Switch yard 33/11 KV/400KV and more rated , Distributions Lines ,
Switchyard,
3) Refractory Infrastructure
4) Control Panel inspection
5) Main Fuses ,Wall mounted disconnect switches
6) Bus bar system connections
7) Diesel Generator input and output connections
8) Lift power input and output terminals
9) MCB’s, Circuit Breakers checked in entire complex
10) Energy meter input and output terminal
11) UPS ,Inverter ,Batteries connections
12) Bus Ducts and Cable Drops
13) Transmission line Towers Inspection
Electrical Thermography Application areas
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11. Mechanical Thermography
Sachu Technologies offering Infrared Thermography services to
Identify problems in Motors, Bearings, Pumps, Gears, Clutches, Belt
Drives. Mechanical Thermography to identify the problems in Heat
Exchangers, Pressure Accumulators, Conveyors, A/C Units, Fans,
Gear Boxes, Chillers, Lighting systems, Switchgear, Combustion
Engines etc.
Should know the basic operation and heat flow characteristics of the
machinery, understand heat related failure mechanisms, have safety
inspection procedures and observe the machinery during start-up and
cool down as well as during normal operation.. It is very helpful to
have past experience with the equipment and thermal images of the
equipment during normal operations.
Examples include:
Faulty bearings
Over or under greasing / maintenance
Misalignment
Component failure
Windings problems
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13. Building Thermography
Sachu Technologies offering Infrared Ther mography ser vices to
identify problems in Plumbing / Pipe work problems Roof Leak
sur veys, moisture leakage. Building Ther mography also to identify
Insulation leakage, check for leaks, water pipe breaks, fire-sprinkler
discharges, uneven, insulation, and damaged seals etc
Blockages in pipes may be quickly located and addressed via infrared
- enabling immediate response if required. The use of this non-
destructive technology provides for proactive action to be taken
before the problem worsens
have successfully used thermographic testing to monitor cold
stores. Using infrared it is easy to see where a heated door seal is
failing, or where a leak has occurred within the cold store itself.
Where there are such extremes of temperature in this environment,
the anomalies show up extremely well and can guide engineers to the
exact point of the problem.
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15. Solar Thermography
Sachu technologies offering Thermographic inspection of photovoltaic systems
allows the fast localization of potential defects at the cell and module level as
well as the detection of possible electrical interconnection problems.
The Thermographic infrared inspection is conducted with the solar panels in
operation, from the front side for roof-mounted panels or from the backside on
elevated arrays. No down time is required for conducting the inspection and there
is no interference with the production of power during the inspection.
Solar Thermography is the use of an infrared Thermography camera to inspect
photovoltaic solar systems for problems that can cause damage to the cells, loss
of efficiency, and fire hazards.
Thermography Audit for solar panel inspections will therefore drastically improve
the operating company’s return on investment. Infrared inspection of photovoltaic
solar panels is a 100% coverage, non-destructive diagnostic tool for finding bad
photovoltaic cells, which reduce the power output PV panels.
Can scan a single panel or large array. Infrared thermal imaging of PV panels can
locate defective wiring connections and alfunctioning inverter
boxes,ACDB,DCDB,Protective systems of CT, PT, ACB’s and VCB’s.
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17. Thermo vision Scanning for
Transmission Lines
Sachu Technologies offering Thermo vision Hot
spot scanning inspection services are designed to
locate potential electrical problems and assist
utilities with eliminating failures in transmission,
distribution and substation systems.
The use of thermography cameras for power line
infrared inspection provides the fastest and most
accurate method of survey. The combination of an
experienced team along with enhanced high
resolution equipment allows us to locate potential
problems quickly and accurately.
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19. Data center Thermography
Sachu Technologies offering Infrared Thermography Services to help
99.999% uptime power supply maintain good TIER Rating in data Centers as
per TIA-942 standards is required. That is what IT (information technology)
customers are looking for. Uptime or “availability” at data centers is an
absolutely necessity. A loss in power to a data center can cost the owner
millions, literally. The power, cooling and support systems are vital to the
continuous flow of information in these “mission critical” facilities. IR/PM
(infrared predictive maintenance) is a must.
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20. Thermography applications in Furnaces ,
boilers ,Cold storage,Refractory Radiant leaks
and steam pipe leaks
Sachu Technologies offering Infrared Thermography Services to identify
defective insulation, frost and ice formation and structural defects in cold
stores, chill stores, refrigerated trailers, blast freezers, cryogenic storage
vessels.
Thermography Industry Survey of valves, traps, Chimney, Motors, tanks,
Vessels, Failures in the Refractory insulation, Electrical & Mechanical
related, etc. If you operate a cold storage facility, talk to us about our
services which will highlight areas of poor/missing insulation, incorrectly
operating cooling systems, faulty electrical apparatus, lighting surveys.
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21. Medical Thermography
Thermography Technique is used to identify Early detection of
Breast Cancer, can detect many diseases and disorders in their
early stages and Aapplication of thermography in human medicine
is versatile and efficient
TSCM in Technical Surveillance Counter Measures is now using the
latest Infrared Thermal Imaging Technology to detect any illicit
eavesdropping device that is active or dormant. Unlike conventional
methods this equipment enables us to detect small amounts of
thermal heat emitting from devices.
Medical Thermography of Entire area for devices active, passive,
this inspection will also show us where a device may have been
concealed in a ceiling, Tile, Furniture for example and has since
been removed.
RFID Micro chip/Electronic Bugs detection anywhere using
Thermography methods.
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22. Thermography Advantages
Safety
Failure of Electrical / Mechanical / other industry components
leads to production losses, accidents, serious hotspots leads yet
killing people, employees or public
Reduced outage costs
Increased production in industry
Profit increase
Green Environment Establishment
Reducing Energy Consumption
Prevent loss of production
Extend equipment life
Maximize Maintenance efforts
Set baselines on new equipment Installations
23. Customers
Plants &Industries
Power &Generation
Paper &Pulp
Oil&Gas
Petro chemical
Steel &Mining
Cement
Cement and Fertiliser
Software companies ( Buildings and
Towers)