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Imagination at work
VSC HVDC Transmission and
Emerging Technologies in DC Grids
Neil Kirby
EnergyTech2015 - Cleveland
30th November 2015
© 2015 GeneralElectric Company- All rights reserved
Summary
HVDC Technologies
HVDC Grid Control
HVDC Grid Protection
Future Converters
2
© 2015 GeneralElectric Company- All rights reserved
Two HVDC technologies
Line Commutated Converters
LCC – HVDC/UHVDC
Voltage Source Converters
VSC – HVDC
 Rating limited today : ~1GW
 More Versatile Control of MW / MVar
 Linear Bi-directional control
 Functionality suitable for “DC grid”
 Good for weak AC systems
 Higher Losses 1.0-1.2%
 Higher Power Ratings : up to 10GW
 Longer History : In service since 1980’s
 Best for Overhead Line Transmission
 Asynchronous Interconnections
 Need AC Filters => Bigger Switchyard
 Lower losses < 0.8%
Uses Thyristors Uses Transistors
All HVDC Systems Need:
Power Converters
HVDC Control & Protection
Cooling Plant
Power Transformers
AC Switchyards & Protection
DC Switchyards & Protection (Excl BTB) Auxiliary
Power Supplies
Buildings
Extensive Network Analysis
© 2015 GeneralElectric Company- All rights reserved
VSC versus LCC HVDC
Line-Commutated
Converter (LCC) HVDC
Converter A Converter B
RDC
VDC_A VDC_B
IDC
Power flow A → BPower flow B → A
VDC_A
VDC_B
IDC
Power flow A → BPower flow B → A
VDC_A
VDC_B
VDC_A
VDC_B
IDC
Voltage-Sourced
Converter (VSC) HVDC
Converter A Converter B
RDC
VDC_A VDC_B
IDC
VDC_A
VDC_B
IDC
© 2015 GeneralElectric Company- All rights reserved
Control of HVDC Grids
Many possible methods of controlling power flow in HVDC Grids
Two such methods proposed are:
• Slack Bus Control
• Droop Control
……. and many variations or both!
Market requires that HVDC Grids be multi-vendor …
… AND different control modes will be required for different
types of AC system…
…… AND different control modes might be used within a Grid
without adverse interaction…..
© 2015 GeneralElectric Company- All rights reserved
• Converter A changes from Import (Rectifier) to Export (Inverter)
• Converter C (“Slack” converter) forced from Export (Inverter) to Import (Rectifier)
Converter D
Vdc
+Pdc
EXPORT IMPORT
OPB
-Pdc
Converter B
PdcBPdcD
PdcC = Σ (PdcA , PdcB , PdcD)
OPA
Converter A
PdcA
Converter C
OPC
PdcC
OPD
Converter A
OPA
PdcAPdcC
OPC
Converter C
Control of HVDC Grids – Slack Bus Control
© 2015 GeneralElectric Company- All rights reserved
Control of HVDC Grids - Droop Characteristic
All converters contribute to the “slack bus”.
“Sharing of change” by converters determined by relative droop settings of each converter.
DC power at each converter can be corrected/changed by either:
– Re-dispatch from a central Grid Controller (requires telecommunication).
– Local control at the converter (autonomous control) e.g., constant power
– or AC frequency control.
LRSP
Vdc
OPA
Vdc
OPB
OPD
OPC
OPB
Export
+Idc
Import
-Idc IoA IoBIoDIoC
© 2015 GeneralElectric Company- All rights reserved
STATION A
STATION B
STATION C
LINK
Controller
Control of HVDC Grids - LINK controller
“LINK” Controller
• Operator control interface
• DC power flow solver
• Validation of power flow before
initiating change
• Automatic drift correction
© 2015 GeneralElectric Company- All rights reserved
DC Grid Protection
- Zones of protection
Keep the protections associated with Zones 4 and 5
physically separate in order to permit for future multi-vendor
upgrade to multi-terminal
© 2015 GeneralElectric Company- All rights reserved
Converter DC Side Faults
1. Faults across high
impedance ground
= High voltage
2. Fault across the converter
= High current
(pu)
1.50
1.00
0.50
0.00
-0.50
-1.00
-1.50
-2.00
DC Pole 1 Voltage
DC Pole 2 Voltage
(kA)
20.0
0.00
0.0990 0.1000 0.1010 0.1020 0.1030 0.1040 0.1050 0.1060
DC Current
(pu)
1.50
1.00
0.50
0.00
-0.50
-1.00
-1.50
-2.00
DC Pole 1 Voltage
DC Pole 2 Voltage
(kA)
20.0
0.00
0.0990 0.1000 0.1010 0.1020 0.1030 0.1040 0.1050 0.1060
DC Current
© 2015 GeneralElectric Company- All rights reserved
Clearance of DC Side Faults - Today
Voltage Source
Converters use the
mechanical AC breaker
as the Primary Protection
Line Commutated
Converters use the
power electronics as
the Primary Protection
© 2015 GeneralElectric Company- All rights reserved
Clearance of DC Side Faults - Tomorrow
Half-Bridge Voltage Source
Converters can use a hybrid
DC breaker as the Primary
Protection
Full-Bridge Voltage source
Converters use the power
electronics as the Primary
Protection
© 2015 GeneralElectric Company- All rights reserved
Protection requirements – AC vs. DC faults
Load
V
I
L
Load
V
I
L
AC fault DC fault
Main : Graphs
150
175
200
Vbreakerdc
Main : Graphs
0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ...
...
...
0
25
50
75
100
125
150
175
200
y
Vsystemdc
Main : Graphs
0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ...
...
...
0.0
1.0
2.0
3.0
4.0
5.0
y
Idc
Main : Graphs
0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ...
...
...
-150
-100
-50
0
50
100
150
y
Vsystem
Main : Graphs
0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ...
...
...
-4.0
-3.0
-2.0
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
6.0
y
Iac
Main : Graphs
50
100
150
Vbreaker
• Natural zero crossings
• Magnitude decays over time
• Typically higher inductance
• No zero crossings
• Magnitude quickly raises over time
• Typically lower inductance
© 2015 GeneralElectric Company- All rights reserved
Review of options for HVDC circuit breaker
Topology Illustration Conclusions
Direct interruption using
arc voltage
Widely used at up to 2-3 kV
(e.g. railways) but
impossible for HVDC
Passive resonant
current zero creation
OK for HVDC load switching
but much too slow for fault
clearing
Active resonant current
zero creation
1. With standard circuit
breakers: much too slow
2. With vacuum switches:
high contact erosion
Solid state
Very fast but
Very high losses (MW range)
Hybrid
Fast enough and low losses.
Best solution.
Circuit Breaker
Circuit Breaker
Circuit Breaker
+
Power
Electronic
Switch
Ultra-fast
disconnector
Power
Electronic
Switch 1
Power
Electronic
Switch 2
© 2015 GeneralElectric Company- All rights reserved
Hybrid DC breaker – operating principle
PE2
PE1
Ultra-fast
disconnector
time
time
Nominal Vdc
Fault
occurs
PE1
turns off
Ultra-fast disconnector
fully open; PE2 turns off
Ibreaker
Vbreaker
Ibreaker
Vbreaker
© 2015 GeneralElectric Company- All rights reserved
DC breaker – the importance of speed
Current
time
Fault
occurs
PE1
turns off
Ultra-fast disconnector
fully open; PE2 turns off
Clearing time
Pre-clearing
time
Detection,
selectivity &
relay time
Voltage
rise time
I0
t1
Ipeak = I0 + di/dtfault . t1
Depends on
system strength
Depends on
breaker design
and protection
philosophy
To minimise the peak current rating of the breaker:
1. Detection, selectivity & relaying time to be as short as possible
2. Pre-clearing time to be as short as possible
© 2015 GeneralElectric Company- All rights reserved
DC breaker – the effect of inductance
Current
time
I0
Additional inductance is a double-edged sword!
• It helps you on the way up…
• But makes life harder on the way down again
Without added
system inductance
With additional
inductance
Best of both worlds?
Needs something
smarter than just a
plain inductor
© 2015 GeneralElectric Company- All rights reserved
The Grid Solutions Hybrid DC Breaker
Power Electronics switch 1 (commutation
module)
PE2
PE1
Ultra-fast
disconnector
• Multiple IGBTs in parallel
• Two inverse-series per commutation module
• Number of commutation blocks required depends on DC voltage
• Number of IGBTs in parallel is more than is needed for thermal
reasons alone
− Lowest possible losses
− Simplification of cooling
• Natural convection air cooling only
− No forced cooling
− No phase change media
− Nothing to leak
© 2015 GeneralElectric Company- All rights reserved
The Grid Solutions hybrid DC breaker
Power electronics switch 2 (auxiliary branch)
PE2
PE1
Ultra-fast
disconnector
• Well-known solution: multiple IGBTs in series (and inverse-series)
• Alstom considered this, but ultimately chose a different solution for
the demonstrator
• Novel solution based on thyristors
• Very robust and capable of very high currents
• Number of time-delaying branches can be modified
based on fault level and operating voltage
First time-delaying branch
Second time-delaying branch
Arming branch
The Grid Solutions DC breaker demonstrator
Built and tested at Grid Solutions’ switchgear research
facility in Villeurbanne, near Lyon, France
Key ratings:
• Rated voltage: 120 kV
• Rated direct current: 1500 A
• Overload current in closed state > 3000 A for 1 minute
Test programme agreed with and witnessed by RTE
• Dielectric tests between the terminals of an (open) breaker
• Continuous and short-time current through a (closed) breaker
• Interruption tests
Part of EU FP7 “Twenties” project
HVDC Circuit Breaker
© 2015 GeneralElectric Company- All rights reserved
TO
ANOTHER
DC GRID
HVDC Tomorrow
DC Breakers used to separate out the DC network
DC/AC
Breaker
DC/AC
DC/AC
DC/AC
AC/DC
AC/DC
Breake
r
DC Sub-Network
AC/DC
AC/DC
AC/DC
DC Sub-Network
© 2015 GeneralElectric Company- All rights reserved
Where are we going?
© 2015 GeneralElectric Company- All rights reserved
Modular Multi-level Converter
DC Pole to Pole Fault:-
T2 Diode Conducts
Fault current uncontrolled
Fault current can only be
stopped by
a) AC breaker
b) DC breaker
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
T1
C
T2
+T1
C
T2
+T1
C
T2
+
© 2015 GeneralElectric Company- All rights reserved
←Valve voltage
←Line-to-line voltage
We don’t just have to use sinewaves!
© 2015 GeneralElectric Company- All rights reserved
Modular Multi-level Converter – Full Bridge
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
S
M
T
1
C
T
2
+
Vm
T
3
T
4
+Vc
Vm
-Vc
T
1
C
T
2
+
T
3
T
4
T2 + T3
conducting
T
1
C
T
2
+
T
3
T
4
T1 + T3
OR
T2 + T4
conducting
T
3
T
4
T
1
C
T
2
+
T1 + T4
conducting
© 2015 GeneralElectric Company- All rights reserved
T1
C
T2
+
Modular Multi-level Converter
© 2015 GeneralElectric Company- All rights reserved
Full-Bridge
Series Valve
Alternate Arm Converter
© 2015 GeneralElectric Company- All rights reserved
Series Bridge Converter
 Red, H-Bridge converts 80% of
power
 Switching losses are minimised
by, Yellow, half-bridge chain-links
providing zero voltage soft-
switching
 6th harmonic voltage cleaned by a
few full-bridge, blue, chain-links on
H-bridge output
Benefits
 Low footprint (over HB-MMC) as only
one HB Chain-link valve across the
DC rail
 Cost savings over HB-MMC
Half-Bridge
Full-Bridge
Series Valve
© 2015 GeneralElectric Company- All rights reserved
Controlled Transition Bridge
 Parallel converter style
approach
 Allows switching losses to be
managed by Chain-links
 Reduces filtering requirements
over LCC
 Maintains high current
capability
 Chain-link capacitor small
 Complex control requirements
Half-Bridge
Full-Bridge
neil.kirby1@ge.com

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Neil Kirby: VSC HVDC Transmission and Emerging Technologies in DC Grids

  • 1. Imagination at work VSC HVDC Transmission and Emerging Technologies in DC Grids Neil Kirby EnergyTech2015 - Cleveland 30th November 2015
  • 2. © 2015 GeneralElectric Company- All rights reserved Summary HVDC Technologies HVDC Grid Control HVDC Grid Protection Future Converters 2
  • 3. © 2015 GeneralElectric Company- All rights reserved Two HVDC technologies Line Commutated Converters LCC – HVDC/UHVDC Voltage Source Converters VSC – HVDC  Rating limited today : ~1GW  More Versatile Control of MW / MVar  Linear Bi-directional control  Functionality suitable for “DC grid”  Good for weak AC systems  Higher Losses 1.0-1.2%  Higher Power Ratings : up to 10GW  Longer History : In service since 1980’s  Best for Overhead Line Transmission  Asynchronous Interconnections  Need AC Filters => Bigger Switchyard  Lower losses < 0.8% Uses Thyristors Uses Transistors All HVDC Systems Need: Power Converters HVDC Control & Protection Cooling Plant Power Transformers AC Switchyards & Protection DC Switchyards & Protection (Excl BTB) Auxiliary Power Supplies Buildings Extensive Network Analysis
  • 4. © 2015 GeneralElectric Company- All rights reserved VSC versus LCC HVDC Line-Commutated Converter (LCC) HVDC Converter A Converter B RDC VDC_A VDC_B IDC Power flow A → BPower flow B → A VDC_A VDC_B IDC Power flow A → BPower flow B → A VDC_A VDC_B VDC_A VDC_B IDC Voltage-Sourced Converter (VSC) HVDC Converter A Converter B RDC VDC_A VDC_B IDC VDC_A VDC_B IDC
  • 5. © 2015 GeneralElectric Company- All rights reserved Control of HVDC Grids Many possible methods of controlling power flow in HVDC Grids Two such methods proposed are: • Slack Bus Control • Droop Control ……. and many variations or both! Market requires that HVDC Grids be multi-vendor … … AND different control modes will be required for different types of AC system… …… AND different control modes might be used within a Grid without adverse interaction…..
  • 6. © 2015 GeneralElectric Company- All rights reserved • Converter A changes from Import (Rectifier) to Export (Inverter) • Converter C (“Slack” converter) forced from Export (Inverter) to Import (Rectifier) Converter D Vdc +Pdc EXPORT IMPORT OPB -Pdc Converter B PdcBPdcD PdcC = Σ (PdcA , PdcB , PdcD) OPA Converter A PdcA Converter C OPC PdcC OPD Converter A OPA PdcAPdcC OPC Converter C Control of HVDC Grids – Slack Bus Control
  • 7. © 2015 GeneralElectric Company- All rights reserved Control of HVDC Grids - Droop Characteristic All converters contribute to the “slack bus”. “Sharing of change” by converters determined by relative droop settings of each converter. DC power at each converter can be corrected/changed by either: – Re-dispatch from a central Grid Controller (requires telecommunication). – Local control at the converter (autonomous control) e.g., constant power – or AC frequency control. LRSP Vdc OPA Vdc OPB OPD OPC OPB Export +Idc Import -Idc IoA IoBIoDIoC
  • 8. © 2015 GeneralElectric Company- All rights reserved STATION A STATION B STATION C LINK Controller Control of HVDC Grids - LINK controller “LINK” Controller • Operator control interface • DC power flow solver • Validation of power flow before initiating change • Automatic drift correction
  • 9. © 2015 GeneralElectric Company- All rights reserved DC Grid Protection - Zones of protection Keep the protections associated with Zones 4 and 5 physically separate in order to permit for future multi-vendor upgrade to multi-terminal
  • 10. © 2015 GeneralElectric Company- All rights reserved Converter DC Side Faults 1. Faults across high impedance ground = High voltage 2. Fault across the converter = High current (pu) 1.50 1.00 0.50 0.00 -0.50 -1.00 -1.50 -2.00 DC Pole 1 Voltage DC Pole 2 Voltage (kA) 20.0 0.00 0.0990 0.1000 0.1010 0.1020 0.1030 0.1040 0.1050 0.1060 DC Current (pu) 1.50 1.00 0.50 0.00 -0.50 -1.00 -1.50 -2.00 DC Pole 1 Voltage DC Pole 2 Voltage (kA) 20.0 0.00 0.0990 0.1000 0.1010 0.1020 0.1030 0.1040 0.1050 0.1060 DC Current
  • 11. © 2015 GeneralElectric Company- All rights reserved Clearance of DC Side Faults - Today Voltage Source Converters use the mechanical AC breaker as the Primary Protection Line Commutated Converters use the power electronics as the Primary Protection
  • 12. © 2015 GeneralElectric Company- All rights reserved Clearance of DC Side Faults - Tomorrow Half-Bridge Voltage Source Converters can use a hybrid DC breaker as the Primary Protection Full-Bridge Voltage source Converters use the power electronics as the Primary Protection
  • 13. © 2015 GeneralElectric Company- All rights reserved Protection requirements – AC vs. DC faults Load V I L Load V I L AC fault DC fault Main : Graphs 150 175 200 Vbreakerdc Main : Graphs 0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ... ... ... 0 25 50 75 100 125 150 175 200 y Vsystemdc Main : Graphs 0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ... ... ... 0.0 1.0 2.0 3.0 4.0 5.0 y Idc Main : Graphs 0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ... ... ... -150 -100 -50 0 50 100 150 y Vsystem Main : Graphs 0.240 0.250 0.260 0.270 0.280 0.290 0.300 0.310 0.320 0.330 0.340 ... ... ... -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 y Iac Main : Graphs 50 100 150 Vbreaker • Natural zero crossings • Magnitude decays over time • Typically higher inductance • No zero crossings • Magnitude quickly raises over time • Typically lower inductance
  • 14. © 2015 GeneralElectric Company- All rights reserved Review of options for HVDC circuit breaker Topology Illustration Conclusions Direct interruption using arc voltage Widely used at up to 2-3 kV (e.g. railways) but impossible for HVDC Passive resonant current zero creation OK for HVDC load switching but much too slow for fault clearing Active resonant current zero creation 1. With standard circuit breakers: much too slow 2. With vacuum switches: high contact erosion Solid state Very fast but Very high losses (MW range) Hybrid Fast enough and low losses. Best solution. Circuit Breaker Circuit Breaker Circuit Breaker + Power Electronic Switch Ultra-fast disconnector Power Electronic Switch 1 Power Electronic Switch 2
  • 15. © 2015 GeneralElectric Company- All rights reserved Hybrid DC breaker – operating principle PE2 PE1 Ultra-fast disconnector time time Nominal Vdc Fault occurs PE1 turns off Ultra-fast disconnector fully open; PE2 turns off Ibreaker Vbreaker Ibreaker Vbreaker
  • 16. © 2015 GeneralElectric Company- All rights reserved DC breaker – the importance of speed Current time Fault occurs PE1 turns off Ultra-fast disconnector fully open; PE2 turns off Clearing time Pre-clearing time Detection, selectivity & relay time Voltage rise time I0 t1 Ipeak = I0 + di/dtfault . t1 Depends on system strength Depends on breaker design and protection philosophy To minimise the peak current rating of the breaker: 1. Detection, selectivity & relaying time to be as short as possible 2. Pre-clearing time to be as short as possible
  • 17. © 2015 GeneralElectric Company- All rights reserved DC breaker – the effect of inductance Current time I0 Additional inductance is a double-edged sword! • It helps you on the way up… • But makes life harder on the way down again Without added system inductance With additional inductance Best of both worlds? Needs something smarter than just a plain inductor
  • 18. © 2015 GeneralElectric Company- All rights reserved The Grid Solutions Hybrid DC Breaker Power Electronics switch 1 (commutation module) PE2 PE1 Ultra-fast disconnector • Multiple IGBTs in parallel • Two inverse-series per commutation module • Number of commutation blocks required depends on DC voltage • Number of IGBTs in parallel is more than is needed for thermal reasons alone − Lowest possible losses − Simplification of cooling • Natural convection air cooling only − No forced cooling − No phase change media − Nothing to leak
  • 19. © 2015 GeneralElectric Company- All rights reserved The Grid Solutions hybrid DC breaker Power electronics switch 2 (auxiliary branch) PE2 PE1 Ultra-fast disconnector • Well-known solution: multiple IGBTs in series (and inverse-series) • Alstom considered this, but ultimately chose a different solution for the demonstrator • Novel solution based on thyristors • Very robust and capable of very high currents • Number of time-delaying branches can be modified based on fault level and operating voltage First time-delaying branch Second time-delaying branch Arming branch
  • 20. The Grid Solutions DC breaker demonstrator Built and tested at Grid Solutions’ switchgear research facility in Villeurbanne, near Lyon, France Key ratings: • Rated voltage: 120 kV • Rated direct current: 1500 A • Overload current in closed state > 3000 A for 1 minute Test programme agreed with and witnessed by RTE • Dielectric tests between the terminals of an (open) breaker • Continuous and short-time current through a (closed) breaker • Interruption tests Part of EU FP7 “Twenties” project
  • 22. © 2015 GeneralElectric Company- All rights reserved TO ANOTHER DC GRID HVDC Tomorrow DC Breakers used to separate out the DC network DC/AC Breaker DC/AC DC/AC DC/AC AC/DC AC/DC Breake r DC Sub-Network AC/DC AC/DC AC/DC DC Sub-Network
  • 23. © 2015 GeneralElectric Company- All rights reserved Where are we going?
  • 24. © 2015 GeneralElectric Company- All rights reserved Modular Multi-level Converter DC Pole to Pole Fault:- T2 Diode Conducts Fault current uncontrolled Fault current can only be stopped by a) AC breaker b) DC breaker S M S M S M S M S M S M S M S M S M S M S M S M T1 C T2 +T1 C T2 +T1 C T2 +
  • 25. © 2015 GeneralElectric Company- All rights reserved ←Valve voltage ←Line-to-line voltage We don’t just have to use sinewaves!
  • 26. © 2015 GeneralElectric Company- All rights reserved Modular Multi-level Converter – Full Bridge S M S M S M S M S M S M S M S M S M S M S M S M T 1 C T 2 + Vm T 3 T 4 +Vc Vm -Vc T 1 C T 2 + T 3 T 4 T2 + T3 conducting T 1 C T 2 + T 3 T 4 T1 + T3 OR T2 + T4 conducting T 3 T 4 T 1 C T 2 + T1 + T4 conducting
  • 27. © 2015 GeneralElectric Company- All rights reserved T1 C T2 + Modular Multi-level Converter
  • 28. © 2015 GeneralElectric Company- All rights reserved Full-Bridge Series Valve Alternate Arm Converter
  • 29. © 2015 GeneralElectric Company- All rights reserved Series Bridge Converter  Red, H-Bridge converts 80% of power  Switching losses are minimised by, Yellow, half-bridge chain-links providing zero voltage soft- switching  6th harmonic voltage cleaned by a few full-bridge, blue, chain-links on H-bridge output Benefits  Low footprint (over HB-MMC) as only one HB Chain-link valve across the DC rail  Cost savings over HB-MMC Half-Bridge Full-Bridge Series Valve
  • 30. © 2015 GeneralElectric Company- All rights reserved Controlled Transition Bridge  Parallel converter style approach  Allows switching losses to be managed by Chain-links  Reduces filtering requirements over LCC  Maintains high current capability  Chain-link capacitor small  Complex control requirements Half-Bridge Full-Bridge