This is about garments inspection.

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D a f f o d i l
I n t e r n a t i o n a l
U n i v e r s i t y
Garments Inspection

2. Presenter
 TAKBIR AHMED  151-23-4151

3. Company Profile
We have visited Golden Apparels and Cap Limited situated at saver,Dhaka. It’s a new
apparel manufacturing and cap manufacturing company. It produce export quality
product and export their product in Europe.

4. Process flow
Process flow
1. Design
2. Pattern design
3. Sample making
4. Production pattern
5. Marker making
6. Fabric spreading
7. Fabric cutting
8. Inspection
9. Finishing
10. Packaging

5. Quality control
Quality is the fulfillment of the specified requirements for a product or
service.
Mainly two system are followed for quality control of goods
1. Testing.
2. Inspection

6. Garments inspection

7. Garments inspection
There are 4 types of inspection precess.
1.Pre-Production Check (PPC)
2.Initial Production Check (IPC)
3.In process Production Check.
4.Final Random Inspection (FRI)

8. Initial Production Check(IPC):
In garments the raw materials are
1. Fabric.
2. Accessories. (Button, Zipper, Sewing Thread,
Labels, Elastic, etc)

9. Fabric inspection
Fabric is inspected mainly in two ways
A. 4- point system
B. 10- point system.
Size of hole Penalty
Less than 1 inch 2
More than 1 inch 4

10. Fabric inspection

11. Fabric inspection
Point Grade
<40 A
Above 40-60 B
Above 60-80 C
Above 80 Rejected

12. Accesories inspection
Checking criteria of a button are
Size (Ligne)
Color
Shade variation
Broken/Cracked
Holes
Thickness
Logo Position
Missing logo
Eveness

13. Accesories inspection
Checking areas of a zipper are
Does slider/runner slides smoothly
Sharp teeth
Stopper missing
Loose stopper/teeth
Zipper tape color
Zipper tape faulty
Wrong type of zipper
Wrong material

14. Accesories inspection
Checking areas of a Label are
Color
Shade Variation
Shade
Selvedge
Length and width
Letter missing
Illegible letter
Word / Space error

15. Accesories inspection
Checking areas of a Label are
Color
Shade Variation
Shade
Selvedge
Length and width
Letter missing
Illegible letter
Word / Space error
Spelling mistake
Wrong barcode
Excess lettering alphabet

16. In process production check
Fabric spreading and cutting:
At first the fabrics spread on the cutting table by manual or
machine. Generally 60-100 ply of fabric lay at a time. If
there is any problem or faults in the fabric then they want
to avoid this fault. But if one cutting piece have any fault
then it is very difficult to match the shade of the fabric.
Usually the cut piece again cut if there is fabric remain at
the end of the fabric roll.

17. Spreading inspection or Spreading
defects
1.Narrow fabric or wide fabric
2.Plies all are not facing in the correct direction
3.Mismatching of checks i.e. plies not spread accurately one
above another for cutting.
4.Spreading tension to each ply should be uniform and
optimum.
5.Overlapping should be in proper length and width

18. Pattern and marker making inspection or
defects
1.Pattern parts missing.
2.Mixed parts.
3. Patterns not facing the correct direction or napped fabrics.
4.Patterns not facing the same direction on a one way fabric.
5. Patterns not aligned with respect to grain line of fabric. As a
result garments may not drape or fit properly.
6. Line deflections poor

19. Cutting inspection or cutting defects
1.Frayed edges.
2.Fuzzy; ragged or serrated edges.
3.Ply to ply fusion.
4.Pattern precision Notches notch size should not be too
large (more depth large notch).
5.Drilling; the drill holes should be in optimum size and no
fusion problem along the plies.

20. Sewing defects
1.Needle damage
2.Skipped stitches
3.Thread breaks
4.Broken stitches
5.Seam grin
6.Seam pucker
7.Pleated seams
8.Wrong stitch density
9.Uneven stitch density
10.Staggered stitch
11.Improperly formed stitches

21. Seam defects
1.Mismatched of adjacent part
2.Wrong seam or stitch type used
3.Wrong shade of thread used.

22. Finishing inspection or finishing defects
1.Spots/burn/melt at the time of ironing
2.Broken button, zipper and so on.
3.Flattened nap or surface
4.Change in color
5.Crease not correctly formed
6.Garments not thoroughly dried
7.Stretching in fabric during pressing
8.Pocket and collar incorrectly aligned at the time of 9.pressing and ironing.
10.Lining showing pleats, creases, wrinkles, shines, etc.
11.Shrinkage due to heat and moisture.
12.Incorrectly folding
13.Mismatched trimmings
14.Incorrectly packing (not as per packing instruction).

23. Finishing inspection or finishing defects:
• SPOTS/BURN/MELT AT THE TIME OF IRONING
• BROKEN BUTTON, ZIPPER AND SO ON.
• FLATTENED NAP OR SURFACE
• CHANGE IN COLOR
• CREASE NOT CORRECTLY FORMED
• GARMENTS NOT THOROUGHLY DRIED
• STRETCHING IN FABRIC DURING PRESSING
• POCKET AND COLLAR INCORRECTLY ALIGNED AT THE TIME OF
PRESSING AND IRONING.
• LINING SHOWING PLEATS, CREASES, WRINKLES, SHINES, ETC.
• SHRINKAGE DUE TO HEAT AND MOISTURE.

24. Final Random Inspection or Pre shipment inspection
• VERY IMPORTANT FOR AN EXPORT ORDER SHIPMENT
• THE LAST STEPS OF GARMENT INSPECTION SYSTEM
• INSPECTION VISUAL DEFECTS
• MAIN FABRIC, ACCESSORIES, TRIMS, LABEL, FABRIC FAULTS
• INSPECTED BY 3RD PARTY / BUYER
I. SEGNET
II. INTERTAK.
III. TUV
IV. ITS
• TO CONFIRM THE PRODUCT QUALITY, USE THE AQL SAMPLING
PLAN TABLE

25. visual defects are three types
 Critical Defects
the product unsafe or hazardous
 Major defects
can result in the product’s failure, reducing marketability, usability.
 Minor Defects
do not affect products marketability or usability but represents workmanship defects

27. AQL Level

28. Buyers instruct about the required AQL
 Usually Major – 2.5
 Usually Minor – 4.0
 Usually Critical – zero tolerance

29. Reference and
Supervised by
Mr. Badrul Alam
Sumon

30. “
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THANKS TO ALL
ANY
QUESTION
?