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Med-Info
      Regular Information Bulletins for the Medical Device Industry                                         Product Service




Design Dossiers
Design dossiers are technical files for class III     It is recommended to compile a Design
devices and comprehensively examined by the           Dossier or Technical File as follows
Notified Body.                                        (see also NB-MED/2.5.1 and GHTF document
                                                      SG1 (PD)/N011R20: STED):
Medical Device Directive (MDD) Annex II
Section 4.2 states that an application for            PART A: Technical File
examination of the design of the product must
include the documents needed to assess                1. Table of Content
whether the product conforms to the
requirements of the MDD.                              2. Introduction
Design dossiers have to be submitted to the           • Revision history of Design Dossier
Notified Body for review prior to CE marking of       • Regulatory information, e.g. classification
the product. We will assign a project manager            of the device including the product code
who will entrust one or more further experts with        according to the Universal Medical Device
the review of particular modules. All experts are        Nomenclature System and/or Global Medical
at your disposal directly or indirectly through the      Device Nomenclature (UMDNS, GMDN)
project manager. After successful review, the         • Brief description of the product: intended use,
Notified Body issues a design examination                model numbers and names, variants,
certificate according to Annex II.4 of the Council       accessories, list of accessories or equipment
Directive 93/42/EEC certifying compliance with           intended to be used in combination with the
the relevant provisions of Annex I of the MDD.           device, applied standards, etc.
                                                      • History of the device: market release, items
Product documentation                                    sold, history of the materials used, change
• According to MDD Article 11 Section 12, the            notifications, techniques applied including
  file shall be in an official language of the EC        existing regulatory approvals (i.e. FDA 510(k)
  member state where the chosen Notified Body            or PMA clearance)
  is located and/or in another Community              • Brief description of design process, design
  language the Notified Body agrees to.                  control, verification, validation
• Once completed, the design dossier has to
  be a controlled document. It does not need          3. Design Dossier/Technical File
  to be under document control, but it still needs    Summary Information
  to be controlled in some manner. Therefore a        (reference to supporting documents filed in Part B)
  complete pagination of the design dossier is        • Comprehensive description of the system and
  to be indicated.                                       each functional component of the device and
                                                         the related accessories
                                                      • Summary of the essential data and results as
                                                         detailed in Part B




TÜV SÜD Product Service GmbH
PART B: Annexes                                      • Test protocols: purpose, objective, applicable
                                                       standards, sample size rationale, aging
1. Essential Requirements Checklist                    conditions, test description, parameters,
• Table format: essential requirements,                equipment, calibration, acceptance criteria,
   applicability of requirements, standards or         statistics
   methods utilized to show compliance, location     • Test reports: deviations and amendments
   of supporting documentation, rationale or           including justification, reference to raw data,
   comments                                            statistical analysis, interpretation and
• List of standards applied by the manufacturer        conclusion(s), signature(s)
                                                     • Justification is required should any of the
2. Risk Analysis (Annex I.1 to I.6)                    above not apply
• All hazards known or reasonably foreseeable
   in both normal and fault condition, together      4.2 In Vivo Testing - Preclinical Studies
   with the likelihood and consequences of           • GLP animal studies
   occurrence and measures taken to reduce           • Objectives, methodology, rationale,
   the resulting risks to acceptable levels            transferability to humans, limitations
• Demonstration of appropriate risk analysis;        • Pharmacological/pharmacokinetical/
   conclusion that the remaining risks are             toxicological studies
   acceptable when weighed against the               • Results, analyses of the functional
   benefits; results to be reviewed and approved        effectiveness and the device's interactions
• EN ISO 14971, EN 22442-1/2/3, MEDDEV 2.5-8            with animal fluids and tissues, statistical
                                                        analysis, conclusions
3. Drawings, Design- and Product –
Specifications                                       4.3 Biocompatibility Tests (Annex I.7)
• Most important technical data (to be               • Purpose, scope
   specified), reports, attachments, photographs,    • List of components/materials having direct or
   blueprints, flowcharts, product samples             indirect body contact including their
                                                        characteristics, additives, total contacting
4. Chemical, Physical (mechanical safety                surface area, description of tested item(s),
and performance) and Biological Tests                   sterile state, extract preparation, rationale
(Annex I.2, I.12)                                    • Categorization of the device according to
                                                       the nature and duration of body contact
4.1 In Vitro Testing - Preclinical Studies           • Tests performed (qualification of the test
• If applicable, visual, chemical, biological,         laboratory; accreditation) according to
  physical/mechanical testing (i.e. tensile            ISO 10993-1 and GLP
   strength, durability, corrosion, fatigue, long-   • Action taken on positive results
   term stability), efficacy/performance testing,    • Justification for tests not performed, waiving
   simulated use, FEA, compatibility to drugs or       of tests to be recorded
   chemicals, nanoparticle technology                • Interpretation and conclusion of manufacturer
• Use of finished (sterilized) and aged (according
  to shelf life claim) product
4.4 Bio-stability Tests                              4.8 Coated Medical Devices (Bio-mimicry)
Influence of the biological matrix on the device     Stability of coating in biological matrix,
                                                     physiological/pathologic reactions,
4.5 Microbiological Safety, Animal Origin            microbiological evaluation
tissue (Annex I.8.2)
For all medical devices utilizing material of        5. Clinical Data (Annex I.1, I.6)
animal origin, three separate Med-Infos are          • Data from market experience of the same
available. These documents provide current              or similar devices, clinical investigations
information on the requirements on the                  and information from scientific literature
documentation for this type of devices, issues of    • MDD Annex X, ISO EN 14155-1+2,
viral safety and the validity of EDQM certificates      MEDDEV 2.7.1
of suitability. Different types of medical devices   For further information, separate Med-Infos on
utilizing material of animal origin are to be        clinical data are available.
considered:
• devices consisting of material of animal origin    6. Labels and Instructions for Use - patient
   (e.g. heart valves, hemostyptica)                 information - advertising material (Annex
• devices being coated with material of              I.13)
   animal origin (e.g. blood vessel replacements)    • Requirements of the MDD (Annex I.13),
• devices that have been manufactured using             EN 980, ISO 15223, EN1041
   material of animal origin (e.g. fermentation      • Description, indication for use,
   products)                                            contraindications, warnings, precautions,
                                                        adverse events, operation
4.6 Drug/medical device combination                  • Disposal information and safety information
products (Annex I.7.4)                                  (Annex l.1 to l.6)
This type of product consists of a medical device
component and one or more of the following           7. Manufacturing
elements:                                            • Multiple facilities, critical suppliers, contract
• a medicinal substance                                 sterilizers, etc., copies of relevant certificates
• a blood product/blood derivative                   • Flow charts
• an advanced therapy medicinal product              • Inspection and preventive monitoring steps
  (gene therapeutics, somatic cells or tissue           (bioburden, particles, pyrogens), deactivation,
  engineering products); the requirements on the        labeling control, traceability
  documentation for this type of product are         • Summary of manufacturing methods (molding,
  detailed in separate Med-Infos                        extrusion, chemical process, assembly, etc.)
                                                     • Final product release criteria
4.7 Blood derivatives, human tissue/medical
device combination
See above.
Product Service


                                                     www.tuev-sued.com/mhs




                  8. Packaging and shelf life (Annex I.4, I.5,           12. Compatibility to drugs (Annex l.7.3)
                  I.8.3, l.8.5, I.8.6, I.8.7)                            Devices must be compatible with the medicinal
                  • Detailed description of the packaging and            products concerned according to the provisions
                     packaging materials, supplier certificates          and restrictions governing these products.
                  • Physical package qualification, performance of
                     the product after real-time and/or accelerated      13. Other applicable directives and
                     aging, shelf life (expiration date), EN 868-1 ff,   regulations
                     ISO 11607                                           • Registration, Evaluation, Authorisation and
                                                                            Restriction of Chemicals REACH (Regulation
                  9. Sterilization (Annex I.8)                              (EC) No 1907/2006)
                  • Installation qualification and validation            • Dangerous Preparations (1999/45/EC)
                     summary (SAL of 10-6)                               Brief description of applicablity and summary
                  • Process validation report with physical and          of compliance with regulation.
                     microbiological performance qualification
                  • Sterilization plant certified by a Notified Body     14. Conclusion
                     (ISO 13485/8, EN 556, ISO 11135-1,                  Summary of the design dossier data including a
                     ISO 11137, ISO 17665-1)                             risk vs. benefit statement, signature of company
                                                                         representative.
                  10. Measuring function (Annex I.10)
                  • Sufficient accuracy and stability within             15. Declaration of Conformity (draft only!)
                    appropriate limits of accuracy
                  • Council Directive 80/181/EEC

                  11. Combination with other medical devices
                  (Annex I.9.1)
                  The whole combination must be safe and must
                  not impair the specified performances of the
                  devices (e.g. electrical safety by combination
                  with active medical devices, Annex l.9.1).




                  Important note: This leaflet provides a rough overview only!
                  Prior to the compilation of design dossiers please contact for detailed scientific advice:
                  TÜV SÜD Product Services GmbH
                                                                                                                            August 2010/31 EU




                  Dr. Rainer Müller • Medical Health Services • Ridlerstr. 65 • 80339 Munich • Germany
                  E-mail: r.mueller@tuev-sued.de • Phone: + 49 89/50 08 41 39
                  Fax: + 49 89/50 08 42 87 • Alternatively visit us at: www.tuev-sued.com/mhs

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TÜV SÜD Design Dossiers_Med info

  • 1. Med-Info Regular Information Bulletins for the Medical Device Industry Product Service Design Dossiers Design dossiers are technical files for class III It is recommended to compile a Design devices and comprehensively examined by the Dossier or Technical File as follows Notified Body. (see also NB-MED/2.5.1 and GHTF document SG1 (PD)/N011R20: STED): Medical Device Directive (MDD) Annex II Section 4.2 states that an application for PART A: Technical File examination of the design of the product must include the documents needed to assess 1. Table of Content whether the product conforms to the requirements of the MDD. 2. Introduction Design dossiers have to be submitted to the • Revision history of Design Dossier Notified Body for review prior to CE marking of • Regulatory information, e.g. classification the product. We will assign a project manager of the device including the product code who will entrust one or more further experts with according to the Universal Medical Device the review of particular modules. All experts are Nomenclature System and/or Global Medical at your disposal directly or indirectly through the Device Nomenclature (UMDNS, GMDN) project manager. After successful review, the • Brief description of the product: intended use, Notified Body issues a design examination model numbers and names, variants, certificate according to Annex II.4 of the Council accessories, list of accessories or equipment Directive 93/42/EEC certifying compliance with intended to be used in combination with the the relevant provisions of Annex I of the MDD. device, applied standards, etc. • History of the device: market release, items Product documentation sold, history of the materials used, change • According to MDD Article 11 Section 12, the notifications, techniques applied including file shall be in an official language of the EC existing regulatory approvals (i.e. FDA 510(k) member state where the chosen Notified Body or PMA clearance) is located and/or in another Community • Brief description of design process, design language the Notified Body agrees to. control, verification, validation • Once completed, the design dossier has to be a controlled document. It does not need 3. Design Dossier/Technical File to be under document control, but it still needs Summary Information to be controlled in some manner. Therefore a (reference to supporting documents filed in Part B) complete pagination of the design dossier is • Comprehensive description of the system and to be indicated. each functional component of the device and the related accessories • Summary of the essential data and results as detailed in Part B TÜV SÜD Product Service GmbH
  • 2. PART B: Annexes • Test protocols: purpose, objective, applicable standards, sample size rationale, aging 1. Essential Requirements Checklist conditions, test description, parameters, • Table format: essential requirements, equipment, calibration, acceptance criteria, applicability of requirements, standards or statistics methods utilized to show compliance, location • Test reports: deviations and amendments of supporting documentation, rationale or including justification, reference to raw data, comments statistical analysis, interpretation and • List of standards applied by the manufacturer conclusion(s), signature(s) • Justification is required should any of the 2. Risk Analysis (Annex I.1 to I.6) above not apply • All hazards known or reasonably foreseeable in both normal and fault condition, together 4.2 In Vivo Testing - Preclinical Studies with the likelihood and consequences of • GLP animal studies occurrence and measures taken to reduce • Objectives, methodology, rationale, the resulting risks to acceptable levels transferability to humans, limitations • Demonstration of appropriate risk analysis; • Pharmacological/pharmacokinetical/ conclusion that the remaining risks are toxicological studies acceptable when weighed against the • Results, analyses of the functional benefits; results to be reviewed and approved effectiveness and the device's interactions • EN ISO 14971, EN 22442-1/2/3, MEDDEV 2.5-8 with animal fluids and tissues, statistical analysis, conclusions 3. Drawings, Design- and Product – Specifications 4.3 Biocompatibility Tests (Annex I.7) • Most important technical data (to be • Purpose, scope specified), reports, attachments, photographs, • List of components/materials having direct or blueprints, flowcharts, product samples indirect body contact including their characteristics, additives, total contacting 4. Chemical, Physical (mechanical safety surface area, description of tested item(s), and performance) and Biological Tests sterile state, extract preparation, rationale (Annex I.2, I.12) • Categorization of the device according to the nature and duration of body contact 4.1 In Vitro Testing - Preclinical Studies • Tests performed (qualification of the test • If applicable, visual, chemical, biological, laboratory; accreditation) according to physical/mechanical testing (i.e. tensile ISO 10993-1 and GLP strength, durability, corrosion, fatigue, long- • Action taken on positive results term stability), efficacy/performance testing, • Justification for tests not performed, waiving simulated use, FEA, compatibility to drugs or of tests to be recorded chemicals, nanoparticle technology • Interpretation and conclusion of manufacturer • Use of finished (sterilized) and aged (according to shelf life claim) product
  • 3. 4.4 Bio-stability Tests 4.8 Coated Medical Devices (Bio-mimicry) Influence of the biological matrix on the device Stability of coating in biological matrix, physiological/pathologic reactions, 4.5 Microbiological Safety, Animal Origin microbiological evaluation tissue (Annex I.8.2) For all medical devices utilizing material of 5. Clinical Data (Annex I.1, I.6) animal origin, three separate Med-Infos are • Data from market experience of the same available. These documents provide current or similar devices, clinical investigations information on the requirements on the and information from scientific literature documentation for this type of devices, issues of • MDD Annex X, ISO EN 14155-1+2, viral safety and the validity of EDQM certificates MEDDEV 2.7.1 of suitability. Different types of medical devices For further information, separate Med-Infos on utilizing material of animal origin are to be clinical data are available. considered: • devices consisting of material of animal origin 6. Labels and Instructions for Use - patient (e.g. heart valves, hemostyptica) information - advertising material (Annex • devices being coated with material of I.13) animal origin (e.g. blood vessel replacements) • Requirements of the MDD (Annex I.13), • devices that have been manufactured using EN 980, ISO 15223, EN1041 material of animal origin (e.g. fermentation • Description, indication for use, products) contraindications, warnings, precautions, adverse events, operation 4.6 Drug/medical device combination • Disposal information and safety information products (Annex I.7.4) (Annex l.1 to l.6) This type of product consists of a medical device component and one or more of the following 7. Manufacturing elements: • Multiple facilities, critical suppliers, contract • a medicinal substance sterilizers, etc., copies of relevant certificates • a blood product/blood derivative • Flow charts • an advanced therapy medicinal product • Inspection and preventive monitoring steps (gene therapeutics, somatic cells or tissue (bioburden, particles, pyrogens), deactivation, engineering products); the requirements on the labeling control, traceability documentation for this type of product are • Summary of manufacturing methods (molding, detailed in separate Med-Infos extrusion, chemical process, assembly, etc.) • Final product release criteria 4.7 Blood derivatives, human tissue/medical device combination See above.
  • 4. Product Service www.tuev-sued.com/mhs 8. Packaging and shelf life (Annex I.4, I.5, 12. Compatibility to drugs (Annex l.7.3) I.8.3, l.8.5, I.8.6, I.8.7) Devices must be compatible with the medicinal • Detailed description of the packaging and products concerned according to the provisions packaging materials, supplier certificates and restrictions governing these products. • Physical package qualification, performance of the product after real-time and/or accelerated 13. Other applicable directives and aging, shelf life (expiration date), EN 868-1 ff, regulations ISO 11607 • Registration, Evaluation, Authorisation and Restriction of Chemicals REACH (Regulation 9. Sterilization (Annex I.8) (EC) No 1907/2006) • Installation qualification and validation • Dangerous Preparations (1999/45/EC) summary (SAL of 10-6) Brief description of applicablity and summary • Process validation report with physical and of compliance with regulation. microbiological performance qualification • Sterilization plant certified by a Notified Body 14. Conclusion (ISO 13485/8, EN 556, ISO 11135-1, Summary of the design dossier data including a ISO 11137, ISO 17665-1) risk vs. benefit statement, signature of company representative. 10. Measuring function (Annex I.10) • Sufficient accuracy and stability within 15. Declaration of Conformity (draft only!) appropriate limits of accuracy • Council Directive 80/181/EEC 11. Combination with other medical devices (Annex I.9.1) The whole combination must be safe and must not impair the specified performances of the devices (e.g. electrical safety by combination with active medical devices, Annex l.9.1). Important note: This leaflet provides a rough overview only! Prior to the compilation of design dossiers please contact for detailed scientific advice: TÜV SÜD Product Services GmbH August 2010/31 EU Dr. Rainer Müller • Medical Health Services • Ridlerstr. 65 • 80339 Munich • Germany E-mail: r.mueller@tuev-sued.de • Phone: + 49 89/50 08 41 39 Fax: + 49 89/50 08 42 87 • Alternatively visit us at: www.tuev-sued.com/mhs