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Subtractive Manufacturing
with Delcam
Russ Adams
Senior Regional Sales Manager
Who is Delcam?
• Over 940 Staff
• 330 within the UK
• 370 within Overseas Subsidiaries
• 240 within Joint Ventures
• The largest CAM Development Group
(CIM Data)
• High Levels of investment into Software
Development
• Approx 25%
• 45,500+ Customers = 80,000+ End users
• Local Support provided from over 300
Offices Worldwide
• 6 Direct Delcam offices in NA
What makes Delcam Unique
Delcam Direct Offices
• Salt Lake City, UT
• Fort Washington, PA
• Windsor, ON
• Sherbrooke, QC
• Pasadena, CA
• Rockford, IL
Advanced Manufacturing Facility
• Contract prototype machining
• Toolpath testing
• Understand machining
standards and industry needs
Okuma Genos 560
OSP300 control
60-62rc H13
.750 Carbide EM
1.0 DOC
.100 Radial step over
300 ipm cutting
700 ipm noncutting
PowerShape
Versatile, easy to use, integrated solid, surface, and
triangle modeling for todays manufacturing needs
• Free form surface modeling
• Parasolid modeling
• Reverse Engineering
• Solid doctor
• Direct modeling
• Direct point cloud data
capturing
• EDM electrode wizard for
creation, documentation, and
EDM programming
Model Repair
Direct Modeling
Integration
Reverse Engineering
EDM Electrode Wizard
PartMaker
PartMaker is the CAD/CAM
choice of many of the world’s
leading production machining
organizations. PartMaker allows
users to program and optimize
the range of CNC applications,
including Milling, 2 –axis turning,
Multi-Axis Turn-Mill, Swiss- turning ,
and Wire EDM
Muilti-Channel Programming
Machining Function
Visual Syncing
FeatureCam
Advanced feature-based
and knowledge-based
technologies enable users to
program machine tools in
the shortest possible time
Offering solutions for 2D and
3D milling, 5-axis
simultaneous machining,
high-speed milling, turning,
turn/mill, live tooling and
wire EDM
Feature based Mill
programming
Feature based Lathe
programming
PowerMill
The world’s leading specialist CAM software for the
manufacture of the complex shapes typically found in
the aerospace, automotive, medical device, and
toolmaking industries
• 2,3,4, and 5 axis milling
• Gouge free toolpaths
• Toolpath collision checking
• Toolpath and tool axis editing
• Easy to use axis control for
simultaneous machining
• Automatic 5 axis collision
avoidance
• Machine tool verification
• Automation with toolpath
templates and macros
Toolpath Editing
Tool Axis Editing
5 Axis Collision Avoidance
Dynamic Machine Control
PowerMill Robot
PowerMILL Robot lets you program robots with
external axes such as rotary tables and linear tracks
as easily as you could program a 5-axis NC
machine
• Program robots holding spindles for
tool to part applications, ideal for
machining large, heavy parts for
prototype manufacturing or low
production runs, as well as cladding
or non-destructive testing
• Suitable for programming part to
tool applications, such as grinding
or linishing, and mass production
runs
• Increase the working area of robots
with external axes, such as linear
tracks and rotary tables, for greater
flexibility over the size and types of
parts you can manufacture
Machining
Welding and Plasma Cutting
Singularity Verification
PowerInspect
A single easy-to-use metrology
solution, for portable, static,
manual, CNC & optical CMMs
Benefits:
• Measurement directly on the
machine tool helps make quick
scrap or rework decisions
• In-process measurement helps
keep manufacturing processes in
control
• Automated measurement
strategies provide fast and easy
programming
• Common file format allows
measurement sequences to be
transferred between machine tool
and measuring machine
Machine Align Move Inspect
Traditional Process Separate Machines
• Handling operations between machining &
measurement
• Rework time-consuming & difficult
On Machine Verification
OMV Process
In process measurement
MeasureMachine
• Measure in place
• Make decisions quickly
• Any rework is easy and
quick
Delcam Professional services
Delcam delivers manufacturing
solutions built on over 40 years as
leaders in the advancement of
manufacturing technology. We
deliver high performance at lower
cost by drawing on our vast
network of partners that are at the
forefront of manufacturing
technology
Technicut and Delcam
Success Stories
“Right out of the box, PowerMill has improved our
surface finish tremendously and decreased the
programming time of the part. Alterations or
modifications to the tool path are much easier and
very simplistic in approach. The software is user
friendly in the step by step process to develop the
completed process. It’s actually fun to work with
PowerMill and makes the job enjoyable.”
Eric N. Hedrich
Sr. CNC Programmer
PowerMill
PowerShape
Competitor PowerMill
Programming time
Competitor= 8 hrs
PowerMill= 2-3 hrs
New process has increase efficiency
and quality which has gave them
confidence to add more machines
and move previously outsourced work
in house.
• Existing system was difficult to use required
the model to be recreated at times for
toolpath creation
• Needed greater flexibility and ease of use
to meet manufacturing deadlines
• Updates were minimal allowing them to fall
behind in machining technology
PowerMill
PowerShape
NC Simul interface
“During the 10 years that I used
Pro/NC there where only a handful
of strategies added to the portfolio.
At that pace, Pro/NC will be where
PowerMill is now in about 25 years.
I reviewed several CAM packages
prior to purchasing Delcam
PowerMill and if you want to get or
stay on top, PowerMill is the way to
go.
To me support is one of the most
important factors when making
decisions based in the
manufacturing environment.
Delcam is always there to support
us if the need should arise. That
goes from programming challenges
all the way through to post
processing. If there is an issue,
Delcam will solve it.”
Dean Dancer
Production Manager
Thank You

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Autodesk CAM Portfolio – Russ Adams PartMaker

  • 1. Subtractive Manufacturing with Delcam Russ Adams Senior Regional Sales Manager
  • 3. • Over 940 Staff • 330 within the UK • 370 within Overseas Subsidiaries • 240 within Joint Ventures • The largest CAM Development Group (CIM Data) • High Levels of investment into Software Development • Approx 25% • 45,500+ Customers = 80,000+ End users • Local Support provided from over 300 Offices Worldwide • 6 Direct Delcam offices in NA What makes Delcam Unique
  • 4. Delcam Direct Offices • Salt Lake City, UT • Fort Washington, PA • Windsor, ON • Sherbrooke, QC • Pasadena, CA • Rockford, IL
  • 5. Advanced Manufacturing Facility • Contract prototype machining • Toolpath testing • Understand machining standards and industry needs
  • 6. Okuma Genos 560 OSP300 control 60-62rc H13 .750 Carbide EM 1.0 DOC .100 Radial step over 300 ipm cutting 700 ipm noncutting
  • 7. PowerShape Versatile, easy to use, integrated solid, surface, and triangle modeling for todays manufacturing needs • Free form surface modeling • Parasolid modeling • Reverse Engineering • Solid doctor • Direct modeling • Direct point cloud data capturing • EDM electrode wizard for creation, documentation, and EDM programming
  • 13. PartMaker PartMaker is the CAD/CAM choice of many of the world’s leading production machining organizations. PartMaker allows users to program and optimize the range of CNC applications, including Milling, 2 –axis turning, Multi-Axis Turn-Mill, Swiss- turning , and Wire EDM
  • 17. FeatureCam Advanced feature-based and knowledge-based technologies enable users to program machine tools in the shortest possible time Offering solutions for 2D and 3D milling, 5-axis simultaneous machining, high-speed milling, turning, turn/mill, live tooling and wire EDM
  • 20. PowerMill The world’s leading specialist CAM software for the manufacture of the complex shapes typically found in the aerospace, automotive, medical device, and toolmaking industries • 2,3,4, and 5 axis milling • Gouge free toolpaths • Toolpath collision checking • Toolpath and tool axis editing • Easy to use axis control for simultaneous machining • Automatic 5 axis collision avoidance • Machine tool verification • Automation with toolpath templates and macros
  • 23. 5 Axis Collision Avoidance
  • 25. PowerMill Robot PowerMILL Robot lets you program robots with external axes such as rotary tables and linear tracks as easily as you could program a 5-axis NC machine • Program robots holding spindles for tool to part applications, ideal for machining large, heavy parts for prototype manufacturing or low production runs, as well as cladding or non-destructive testing • Suitable for programming part to tool applications, such as grinding or linishing, and mass production runs • Increase the working area of robots with external axes, such as linear tracks and rotary tables, for greater flexibility over the size and types of parts you can manufacture
  • 29. PowerInspect A single easy-to-use metrology solution, for portable, static, manual, CNC & optical CMMs Benefits: • Measurement directly on the machine tool helps make quick scrap or rework decisions • In-process measurement helps keep manufacturing processes in control • Automated measurement strategies provide fast and easy programming • Common file format allows measurement sequences to be transferred between machine tool and measuring machine
  • 30. Machine Align Move Inspect Traditional Process Separate Machines • Handling operations between machining & measurement • Rework time-consuming & difficult On Machine Verification
  • 31. OMV Process In process measurement MeasureMachine • Measure in place • Make decisions quickly • Any rework is easy and quick
  • 32.
  • 33. Delcam Professional services Delcam delivers manufacturing solutions built on over 40 years as leaders in the advancement of manufacturing technology. We deliver high performance at lower cost by drawing on our vast network of partners that are at the forefront of manufacturing technology
  • 36. “Right out of the box, PowerMill has improved our surface finish tremendously and decreased the programming time of the part. Alterations or modifications to the tool path are much easier and very simplistic in approach. The software is user friendly in the step by step process to develop the completed process. It’s actually fun to work with PowerMill and makes the job enjoyable.” Eric N. Hedrich Sr. CNC Programmer PowerMill PowerShape Competitor PowerMill Programming time Competitor= 8 hrs PowerMill= 2-3 hrs New process has increase efficiency and quality which has gave them confidence to add more machines and move previously outsourced work in house.
  • 37. • Existing system was difficult to use required the model to be recreated at times for toolpath creation • Needed greater flexibility and ease of use to meet manufacturing deadlines • Updates were minimal allowing them to fall behind in machining technology PowerMill PowerShape NC Simul interface “During the 10 years that I used Pro/NC there where only a handful of strategies added to the portfolio. At that pace, Pro/NC will be where PowerMill is now in about 25 years. I reviewed several CAM packages prior to purchasing Delcam PowerMill and if you want to get or stay on top, PowerMill is the way to go. To me support is one of the most important factors when making decisions based in the manufacturing environment. Delcam is always there to support us if the need should arise. That goes from programming challenges all the way through to post processing. If there is an issue, Delcam will solve it.” Dean Dancer Production Manager