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Osmotic MBR and
Pressure-Retarded Osmotic MBR
   for Wastewater Treatment
              Andrea Achilli
         University of Nevada, Reno
          Tzahi Y. Cath, PhD
          Colorado School of Mines
       Eric A. Marchand, PhD, PE
         University of Nevada, Reno
        Amy E. Childress, PhD
         University of Nevada, Reno


                   ICOM 2008
         July 15 – Honolulu, Hawaii USA
Presentation Overview

• Introduction
  – Membrane Bioreactor (MBR)
  – Osmotic MBR
  – Pressure-Retarded Osmotic MBR
• Objectives
• Materials and Methods
• Results and Discussion
• Concluding Remarks
Introduction
• Membrane bioreactors (MBRs)
  – Rapidly growing field
  – Replacing conventional waste
    water treatment plants

• MBR + Forward osmosis (FO)
  – Wastewater treatment
  – Potable water reuse

• MBR + Pressure-retarded osmosis
  (PRO)
   – Wastewater treatment
   – Renewable energy production
Membrane Bioreactor
•   Reduced footprint
•   High solids removal from effluent
•   Reduced disinfection needs
•   Modular
•   Removal efficiencies:
    – 95% COD
    – 90% nutrients
Membrane Bioreactor
                          Reject
Wastewater
                          Treated
                           water                             High quality
                 Vacuum                                     Product water
                  pump
                                     Reverse osmosis (RO)

                                    RO membrane fouling
                                    Final product quality

      MF
    membrane
                 Sludge

    Bioreactor   MF membrane fouling
                 MF permeate quality
Forward osmosis and
             Pressure-Retarded Osmosis
Semi-permeable membrane
                                              Pressure (ΔP < Δπ)    Pressure (ΔP > Δπ)




     Feed   DS            Feed    DS        Feed     DS            Feed    DS


                             FO                 PRO                   RO

Feed = Feed solution, low salinity, high water chemical potential
DS = Draw solution, high salinity, low water chemical potential
Forward Osmosis and
                                         Pressure-Retarded Osmosis
Power density (W), W/m2
                          Water flux (J), L/h·m2


                                                       J=A(ΔP-Δπ)              J
                                                        W=-JΔP

                                                            W                              RO


                                                   0                                       ΔP
                                                         ΔP = Δπ/2   ΔP = Δπ



                                                                                           PRO



                                                                                           FO
                                                                               Adapted from Lee et al., 1981
The Osmotic Membrane Bioreactor for
           Water Reuse
 Wastewater          Concentrated draw solution


                                                  RO




       FO
     membrane
                                                       Treated
                Sludge                                  water




                     Diluted draw solution
The Pressure Retarded Osmotic
       Membrane Bioreactor
                                               Pressure
                          Pressurized         exchanger
     Wastewater              vessel     Booster
                                         pump          LP pump

                                                                      SW in

                                                  PX
Bioreactor                                              BW out


                                                          Net power
                                              Turbogenerator

                LP pump                            BW out

       Sludge
Possible Advantages of
     Osmotic Membrane Processes
• Low pressure / low energy operation

• High rejection of contaminants
  – Soluble constituents
  – Hormones and PPCPs

• Reduced fouling potential
Possible Problem Associated with
    Osmotic Membrane Process
Salt accumulates inside bioreactor due to concentration
gradient between draw solution and activated sludge
                       Wastewater




                               Salt

                       Activated     Draw
                        sludge      solution

                              Water




                Reverse salt transport
                  Reduces driving force
               Hinders biological processes
Objective
    Evaluate the feasibility of novel osmotic MBR
    systems to treat wastewater for potable reuse or
    for power generation
•   OsMBR
    – Membrane fouling
    – Water quality
    – Reverse salt transport

•   ProMBR
    – Membrane fouling
    – Power output
Materials & Methods
Membranes
• Flat-sheet cellulose triacetate (CTA) membrane
  (Hydration Technologies, Inc., Albany, OR)
   – Semi-permeable (similar to RO membranes)
      • Membrane A
      • Membrane B
      • Membrane C

   – Only commercially available FO membranes
Solution Chemistries
• Reactor solution
   – Doubly deionized water (DDW)
   – Mixed liquor
        • 5.5 g MLSS/L OsMBR
        • 1.0 g MLSS/L ProMBR


• Draw solution
   – 5 to 70 g NaCl/L solution

• Synthetic feed solution (OsMBR)             F/M = 0.25 g COD/g MLSS*d
                                              COD = 4.5 g/L
   –   Meat extract (5 g/L)      HRT = 3 d
   –   Glucose (1 g/L)                        TOC = 1.3 g/L
   –   (NH4)2SO4 (0.6 g/L)       SRT = 15 d
                                              NH4-N = 0.065 g/L
   –   K2HPO4 (0.14 g/L)
   –   NaHCO3 (1 to 2 g/L)                    C:N:P = 100:5:1
Batch OsMBR Process

     Reactor




     FO                             Draw solution
   membrane                           reservoir
                                                        Computer
                 Recirculating
                     Pump

Aerator
                                 Analytical balance


     Reactor solution is DDW
     Draw solution concentration decreases from 70 to 30 g NaCl/L
Bench Scale OsMBR System


      Feed
    reservoir
                        Bioreactor                                                      RO
                                                                                       Module
Analytical balance


                          FO                            Draw solution
                        membrane                          reservoir        Positive
   Computer
                                        Recirculating                   displacement
                                            pump                            pump

                     Aerator
                               Sludge

           Reactor solution is activated sludge
           Draw solution concentration is constant at 50 g NaCl/L
Bench Scale ProMBR System

      DDW
    reservoir                     Recirculating
                                      pump
                       Feed                       Membrane
Analytical balance   reservoir                      unit      HP
                                                             pump

   Computer
                                 Pressure
                                                                      Draw
                                  gauge
                                                                     Solution
                                                                    reservoir

                                                                                 HP
                                                                                pump


Draw solution concentration is constant at 35 g NaCl/L
                                                                    R0 module
OsMBR Results
Membrane Flux Characterization
                                                               Batch experiment
                                                           Reactor solution is DDW

                        20                                                                                     30




                                                                           Reverse NaCl Transport (g/(m *h))
                        18         Membrane A                                                                             Membrane A
                                   Membrane B                                                                  25         Membrane B




                                                                          2
                        16         Membrane C                                                                             Membrane C
Water Flux (L/(m *h))




                        14                                                                                     20
2




                        12
                        10                                                                                     15
                         8
                         6                                                                                     10
                         4                                                                                      5
                         2
                         0                                                                                      0
                             0   10 20 30 40 50 60 70                                                               0   10 20 30 40 50 60 70
                                 DS Concentration (g NaCl/L)                                                            DS Concentration (g NaCl/L)
OsMBR Flux Performance
                                                    Continuous flow experiment

                                           14                                             14




                                                                                               Salt Concentration in bioreactor (g/L)
Membrane B
CB = 5.5 g MLSS/L
CDS = 50 g NaCl/L                          12                                             12
                                                                       Pure water flux
                    Water Flux (L/(m h))



                                           10                                             10
                    2




                                           8                  14d       21d         28d   8
                                                              BW        BW         BW

                                           6                                              6

                                           4                                              4

                                           2                     Water Flux               2
                                                                 Salt Concentration
                                           0                                            0
                                                0   5   10     15     20      25      30
                                                          Time (days)
Operation Comparison

    Membrane             Material       Pore size    Flux      Filtration   Backwashing   BW/day   Net flux     Ref.
                                                                  time          time
                                           µm       L/(m2·h)     min            min                L/(m2·h)
Hollow fiber          Polyethylene -       0.1        20         5-45         0.25-15a    24-274   15.0-18.0   2, 3, 4
                       Polysulfone
     Tubular          Polypropylene        0.2       8-22         30           0.25         48                  5, 6
    Flat sheet           C-PVC –         0.2-0.4     17-22        3-8           1-4a       120     8.7-11.0     7, 8
                      Stainless steel
     OsMBR                 CTA            Semi-        9        10,080          60         0.14       9.0       This
                                        permeable                                                              study
a
    Relaxation time
Simplified Operation
•   MBR – 15 minutes production / 1 minute backwashing and/or relaxation

•   OsMBR – “smooth operation”


                                   MBR
                                   OsMBR
                      Water flux




                                         Time
Water Quality

TOC and NH4-N concentrations
                     Feed        Bioreactor          Draw Solution        Product
 TOC (mg/L)       1,325 ± 25       140 ± 5              3 ± 0.5           2.5 ± 0.5
 NH4-N (mg/L)       65 ± 5          15 ± 2             1.5 ± 0.5          0.4 ± 0.1



TOC and NH4-N removal efficiencies
                % Rejection of     % Removal of           % Removal of
                FO membrane       OsMBR process          overall system
                                 (bioreactor + FO)       (OsMBR + RO)
   TOC               97.9              99.8                   99.8
  NH4-N              90.0              97.7                   99.4
ProMBR Results
ProMBR Flux Performance
       965 kPa (140 psi) transmembrane hydraulic pressure

                        12                                             Membrane B
                                                                       Active side faces DS
                        10                                             CDS = 35 g NaCl/L
  Water flux (L/m *h)



                         8
  2




                         6

                         4
                                       DDW feed solution
                         2             2.5 g NaCl/L feed solution
                                       5.0 g NaCl/L feed solution
                                       AS 1.0 g MLSS/L feed solution
                         0
                             0   6       12           18          24
                                     Time (hours)
ProMBR Power Performance
                       4
                                                             Membrane B
                                                             Active side faces DS
                                                             972 kPa Transmembrane hydraulic pressure
                                                             CDS = 35 g NaCl/L
                       3
Power density (W/m )
2




                       2
                                                                    DDW model
                                                                    DDW experimental
                                                                    2.5 g NaCL model
                       1                                            2.5 g NaCL experimental
                                                                    5.0 g NaCL model
                                                                    5.0 g NaCL experimental
                                                                    AS 1.0 g MLSS/L experimental
                       0
                           0      1000        2000        3000
                               Hydraulic pressure (kPa)
Concluding Remarks
• OsMBR
  – Long-term water flux (9 LMH) only 18% less than
    pure water flux (11 LMH)
  – Fewer backwash cycles than conventional MBRs due
    to lower membrane fouling
  – OsMBR system removal efficiencies
     • TOC > 99%
     • NH4-N > 99%
• ProMBR
  – Activated sludge water flux (6.5 LMH) 35% less than
    pure water flux (10 LMH)
  – ProMBR power density 1.7 W/m2 @ 1000 kPa
Acknowledgements
• Department of Energy, Grant No. DE-FG02-05ER64143

• Hydration Technologies Inc.

• UNR Membrane Research Group Members
Andrea Achilli
aachilli@unr.edu

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Icom2008 osmbr

  • 1. Osmotic MBR and Pressure-Retarded Osmotic MBR for Wastewater Treatment Andrea Achilli University of Nevada, Reno Tzahi Y. Cath, PhD Colorado School of Mines Eric A. Marchand, PhD, PE University of Nevada, Reno Amy E. Childress, PhD University of Nevada, Reno ICOM 2008 July 15 – Honolulu, Hawaii USA
  • 2. Presentation Overview • Introduction – Membrane Bioreactor (MBR) – Osmotic MBR – Pressure-Retarded Osmotic MBR • Objectives • Materials and Methods • Results and Discussion • Concluding Remarks
  • 3. Introduction • Membrane bioreactors (MBRs) – Rapidly growing field – Replacing conventional waste water treatment plants • MBR + Forward osmosis (FO) – Wastewater treatment – Potable water reuse • MBR + Pressure-retarded osmosis (PRO) – Wastewater treatment – Renewable energy production
  • 4. Membrane Bioreactor • Reduced footprint • High solids removal from effluent • Reduced disinfection needs • Modular • Removal efficiencies: – 95% COD – 90% nutrients
  • 5. Membrane Bioreactor Reject Wastewater Treated water High quality Vacuum Product water pump Reverse osmosis (RO) RO membrane fouling Final product quality MF membrane Sludge Bioreactor MF membrane fouling MF permeate quality
  • 6. Forward osmosis and Pressure-Retarded Osmosis Semi-permeable membrane Pressure (ΔP < Δπ) Pressure (ΔP > Δπ) Feed DS Feed DS Feed DS Feed DS FO PRO RO Feed = Feed solution, low salinity, high water chemical potential DS = Draw solution, high salinity, low water chemical potential
  • 7. Forward Osmosis and Pressure-Retarded Osmosis Power density (W), W/m2 Water flux (J), L/h·m2 J=A(ΔP-Δπ) J W=-JΔP W RO 0 ΔP ΔP = Δπ/2 ΔP = Δπ PRO FO Adapted from Lee et al., 1981
  • 8. The Osmotic Membrane Bioreactor for Water Reuse Wastewater Concentrated draw solution RO FO membrane Treated Sludge water Diluted draw solution
  • 9. The Pressure Retarded Osmotic Membrane Bioreactor Pressure Pressurized exchanger Wastewater vessel Booster pump LP pump SW in PX Bioreactor BW out Net power Turbogenerator LP pump BW out Sludge
  • 10. Possible Advantages of Osmotic Membrane Processes • Low pressure / low energy operation • High rejection of contaminants – Soluble constituents – Hormones and PPCPs • Reduced fouling potential
  • 11. Possible Problem Associated with Osmotic Membrane Process Salt accumulates inside bioreactor due to concentration gradient between draw solution and activated sludge Wastewater Salt Activated Draw sludge solution Water Reverse salt transport Reduces driving force Hinders biological processes
  • 12. Objective Evaluate the feasibility of novel osmotic MBR systems to treat wastewater for potable reuse or for power generation • OsMBR – Membrane fouling – Water quality – Reverse salt transport • ProMBR – Membrane fouling – Power output
  • 14. Membranes • Flat-sheet cellulose triacetate (CTA) membrane (Hydration Technologies, Inc., Albany, OR) – Semi-permeable (similar to RO membranes) • Membrane A • Membrane B • Membrane C – Only commercially available FO membranes
  • 15. Solution Chemistries • Reactor solution – Doubly deionized water (DDW) – Mixed liquor • 5.5 g MLSS/L OsMBR • 1.0 g MLSS/L ProMBR • Draw solution – 5 to 70 g NaCl/L solution • Synthetic feed solution (OsMBR) F/M = 0.25 g COD/g MLSS*d COD = 4.5 g/L – Meat extract (5 g/L) HRT = 3 d – Glucose (1 g/L) TOC = 1.3 g/L – (NH4)2SO4 (0.6 g/L) SRT = 15 d NH4-N = 0.065 g/L – K2HPO4 (0.14 g/L) – NaHCO3 (1 to 2 g/L) C:N:P = 100:5:1
  • 16. Batch OsMBR Process Reactor FO Draw solution membrane reservoir Computer Recirculating Pump Aerator Analytical balance Reactor solution is DDW Draw solution concentration decreases from 70 to 30 g NaCl/L
  • 17. Bench Scale OsMBR System Feed reservoir Bioreactor RO Module Analytical balance FO Draw solution membrane reservoir Positive Computer Recirculating displacement pump pump Aerator Sludge Reactor solution is activated sludge Draw solution concentration is constant at 50 g NaCl/L
  • 18. Bench Scale ProMBR System DDW reservoir Recirculating pump Feed Membrane Analytical balance reservoir unit HP pump Computer Pressure Draw gauge Solution reservoir HP pump Draw solution concentration is constant at 35 g NaCl/L R0 module
  • 20. Membrane Flux Characterization Batch experiment Reactor solution is DDW 20 30 Reverse NaCl Transport (g/(m *h)) 18 Membrane A Membrane A Membrane B 25 Membrane B 2 16 Membrane C Membrane C Water Flux (L/(m *h)) 14 20 2 12 10 15 8 6 10 4 5 2 0 0 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 DS Concentration (g NaCl/L) DS Concentration (g NaCl/L)
  • 21. OsMBR Flux Performance Continuous flow experiment 14 14 Salt Concentration in bioreactor (g/L) Membrane B CB = 5.5 g MLSS/L CDS = 50 g NaCl/L 12 12 Pure water flux Water Flux (L/(m h)) 10 10 2 8 14d 21d 28d 8 BW BW BW 6 6 4 4 2 Water Flux 2 Salt Concentration 0 0 0 5 10 15 20 25 30 Time (days)
  • 22. Operation Comparison Membrane Material Pore size Flux Filtration Backwashing BW/day Net flux Ref. time time µm L/(m2·h) min min L/(m2·h) Hollow fiber Polyethylene - 0.1 20 5-45 0.25-15a 24-274 15.0-18.0 2, 3, 4 Polysulfone Tubular Polypropylene 0.2 8-22 30 0.25 48 5, 6 Flat sheet C-PVC – 0.2-0.4 17-22 3-8 1-4a 120 8.7-11.0 7, 8 Stainless steel OsMBR CTA Semi- 9 10,080 60 0.14 9.0 This permeable study a Relaxation time
  • 23. Simplified Operation • MBR – 15 minutes production / 1 minute backwashing and/or relaxation • OsMBR – “smooth operation” MBR OsMBR Water flux Time
  • 24. Water Quality TOC and NH4-N concentrations Feed Bioreactor Draw Solution Product TOC (mg/L) 1,325 ± 25 140 ± 5 3 ± 0.5 2.5 ± 0.5 NH4-N (mg/L) 65 ± 5 15 ± 2 1.5 ± 0.5 0.4 ± 0.1 TOC and NH4-N removal efficiencies % Rejection of % Removal of % Removal of FO membrane OsMBR process overall system (bioreactor + FO) (OsMBR + RO) TOC 97.9 99.8 99.8 NH4-N 90.0 97.7 99.4
  • 26. ProMBR Flux Performance 965 kPa (140 psi) transmembrane hydraulic pressure 12 Membrane B Active side faces DS 10 CDS = 35 g NaCl/L Water flux (L/m *h) 8 2 6 4 DDW feed solution 2 2.5 g NaCl/L feed solution 5.0 g NaCl/L feed solution AS 1.0 g MLSS/L feed solution 0 0 6 12 18 24 Time (hours)
  • 27. ProMBR Power Performance 4 Membrane B Active side faces DS 972 kPa Transmembrane hydraulic pressure CDS = 35 g NaCl/L 3 Power density (W/m ) 2 2 DDW model DDW experimental 2.5 g NaCL model 1 2.5 g NaCL experimental 5.0 g NaCL model 5.0 g NaCL experimental AS 1.0 g MLSS/L experimental 0 0 1000 2000 3000 Hydraulic pressure (kPa)
  • 28. Concluding Remarks • OsMBR – Long-term water flux (9 LMH) only 18% less than pure water flux (11 LMH) – Fewer backwash cycles than conventional MBRs due to lower membrane fouling – OsMBR system removal efficiencies • TOC > 99% • NH4-N > 99% • ProMBR – Activated sludge water flux (6.5 LMH) 35% less than pure water flux (10 LMH) – ProMBR power density 1.7 W/m2 @ 1000 kPa
  • 29. Acknowledgements • Department of Energy, Grant No. DE-FG02-05ER64143 • Hydration Technologies Inc. • UNR Membrane Research Group Members