1. Company: Abu Dhabi Gas Industries Limited (GASCO)
EPC CONTRACTOR : Granite construction company
5283 –Fire Training and Technical Building Projects
Venue : Asab Site Conference Hall
• Topic : Painting System for Building works .
• Presented Date : 01-06-2016.
• Time : 3.00 PM.
• Presented By : M r. Sunil Kumar B M(Lead QA/QC
Egg)

3. BUILDINGS PAINTING
SYSTEM

4. WHAT IS PAINTING

5. A substance composed of solid coloring matter
suspended in a liquid
medium and applied as a protective or decorat
ive coating to various
surfaces, or to canvas or other materials in pro
ducing a work of art.

6. Different Types of Building Painting System.
1. Internal Concrete & Block masonry surface Painting System.
2. External Concrete & Block masonry surface Painting System.
3. Structural Steel(Metal) Painting System.
4. Wood and Gypsum board surface painting system etc.……

7.  TOOLS AND TACKLES REQUIRED FOR PAINTING WORKS
1)Step ladder , extension ladder and scaffoldings , To reach elevated areas.
2) paint scraper , To remove loose or peeling paint.
3) Bristle /wire Brush, To clean loose material from surface .
4) Putty Knife , To apply filler.
5) Sandpaper, To roughen glossy surface so paint will be adhere better.
6) Sanding Blocks, To hold sandpaper and help you sand surfaces to an even finish
7) Masking Tape, To protect other Window, Door panes from painting.
8) Roller & Refill, To apply the painting
9) small Brush, To apply paint in joints & Groves
10) Roller tray, To store the paint prior to applying
11) WFT or DFT, To find the thickness of the paints.
12) Spraying Gun, To applying the paint.
13) Line Dori & Plumb bob, To check line and level of the surface.

8. QA and Reference Document required
Before starting the Painting works.
•Inspection and Test plan.
•Method statement with ARA.
•IFC drawing for Painting schedule.
•DGS-6600-010-Rev1.
•Approved MAR.
•MSDS for Paints.
•Color shade card approval from company.

9. Types of paint system approved in Asab=0 substation=0 5283 project.
1. Acrylic emulsion for internal walls & ceiling from Berger-L103 Pearl Star color.
2. External weather proof coat for all external walls with texture from Jotun-
RAL1001 color.
3. Above ground protective coating system for all external foundation from
Fosroc-Grey color.
4. Chemical /oil resistance epoxy coating for oil tanks, pit, transformer floor &
wall from Fosroc-Grey.
5. Above ground protective coating system for cable cellar Wall, Beam & Columns
from Fosroc-Beige color.
6. Dust proof coating system for F & G Room-Transparent color.
7. All Metal works from Jotun-RAL7035 Light Grey.
8. Cage ladder & Handrails from Jotun-RAL 1004 (yellow).

10. 1. Surface preparation.
2. Application of primer coat ( to ensure the better adherences of paint to surface).
3. Application of Intermediate coat(Levelling coat) .
4. Application of finishing coat.
5. Final appearance and uniformity coat.
6. Clean up.
Steps involves in painting system

11. Surface Preparation.
1.Before starting of the painting activity , need to take clearance from the
concern department to proceed.
2.Surface should be line & levelled from horizontal & vertical faces.
3. Any architectural finishes like grove, elevation needs to be check.
4.Any defects like Blow hole , honeycomb , cracks , shrinks & uneven surfaces
should be repaired with approved material & methods.
5. Repaired Surface should be cured as per manufacture recommendation.
6.Proper sandpaper or Emery needs to apply over dry surface to roughen glossy
surface so paint will be adhere better.
7.Dust & dirt if any need to clean up .

14. Application of primer coat.
1.Before starting the job need to check whether competent skill person available
or not for a desired job.
2.Surface should be free from the moisture & dust.
3. Manufacture Recommendation for application of primer needs to be followed .
4. Material expiry, material storage & material approval needs to be check before
starting of the painting job.
5. Proper PPE & other safety requirements needs to be followed for painting job.
6. primer needs to be mixed properly with stirrer before starting application.
7. Primer or Sealer coat has to be apply uniformly and eventually over the dry
surface .
8.Dust & dirt if any need to clean up .

16. Application of intermediate coat.
1.Before starting the job need to check whether competent skill person available or not for
desired job.
2.Surface should be free from the moisture & dust.
3. Manufacture Recommendation for application of Intermediate coat needs to be followed .
4. Material expiry, material storage & material approval needs to be check before starting the
painting job.
5. Proper PPE & other safety requirement needs to be followed for painting job.
6.Minium Over laying period of primer to intermediate coat & previous activity approval needs
to be check.
7.Intermediate coat needs to be mixed properly with stirrer before starting application.
8. Intermediate coat has to be apply uniformly and eventually over the primer surface .
9. Thickness & appearance of intermediate coat should be uniform after application as per the
manufacturer recommendation.
10.Dust & dirt if any need to clean up .

18. Application of Finishing coat.
1.Before starting the job need to check whether competent skill person available
or not for desired job.
2.Surface should be free from the moisture & dust.
3. Manufacture Recommendation for application of Finishing coat needs to be
followed .
4. Material expiry, material storage & material approval with finishing RAL needs
to be check before starting the painting job.
5. Proper PPE & other safety requirement needs to be followed for painting job.
6.Minium Over laying period of intermediate coat to finishing coat & previous
activity approval needs to be check.
7. Finishing coat has to be apply uniformly and eventually over the intermediate
coated surface .
8. Thickness & appearance of Finishing coat should be uniform as per the
manufacturer recommendation.
9.Dust & dirt if any need to clean up .

22. Best Practice for Good Quality Workmanship.
1. Regular inspection
2. Continuous learning.
3. Regular training to supervisor & Foreman.
4. Quality Tool box talk with workmen's.
5. Implementation of Good Quality procedure and guidelines at work Place .
6. Do the right things in right time.
7. Positively identified the defect & poor workmanship at site regularly.
8. Positively accept the mistake committed towards the job and take the corrective and
preventive measures.
9. Identifying the right person to do right job.

27.  ANY DOUBT