2. 2
In this Presentation
⢠Basic of Power Generation
⢠Basic information on Coal/Fuel Oil
⢠Combustion Process
⢠Power Plant Cycle
⢠Factors affecting Efficiency
⢠Boilers and Turbines
⢠Transmission of Power and Switching
5. 5
Coal to Electricity âŚ.. Basics
Coal
Chemical
Energy
Super Heated
Steam
Pollutants
Thermal
Energy
Turbine
Torque
Heat Loss
In
Condenser
Kinetic
Energy
Electrical
Energy
Alternating current
in Stator
Mech. Energy
ASH Loss
Heat
Loss
Elet. Energy
Loss
6. MAJOR ENERGY RESOURCES IN INDIA
Vindhyachal
Korba
Tarapur
SIKKIM
BANGLA
Kolkata
Bhubaneswar
Bhopal
Kozhikode
PMI Revision 00 6
Major
Energy
Sources of
India
NR
WR
SR
ER
NER
Ennore
Kudankulam
Kayamkulam
Partabpur
Talcher/Ib Valley
LEGEND
Coal
Hydro
Lignite
Coastal
Nuclear
Vizag
Simhadri
Kaiga
Mangalore
Krishnapatnam
RAPP
53,000MW
23,000MW
1,700MW
MYANMMAR
CHICKEN
NECK
Cuddalore
SRI LANKA
COLOMBO
NEPAL
BHUTAN
DESH
South Madras
Pipavav
Generation Load-Centre
Patna
Lucknow
Delhi
Mumbai
Chennai
Bangalore
Guwahati
Jammu
Ludhiana
Jaipur
Gandhinagar
Indore
Raipur
Thiruvananthapuram
Hyderabad
* Hydro Potential : 1,10,000
> 25,000MW already installed
> 19,000MW under implementation
> 66,000MW still to be exploited
* 90% coal reserves in ER & WR
7. 7
Why Coal?
Coal
55%
Gas
10%
Hydel
26%
Diesel
1%
RES
5%
Nuclear
3%
Share of Coal in Power
Generation
Advantages of Coal Fuel
â˘Abundantly available in
India
â˘Low cost
â˘Technology for Power
Generation well developed.
â˘Easy to handle, transport,
store and use
Shortcomings of Coal
â˘Low Calorific Value
â˘Large quantity to be
Handled
â˘Produces pollutants, ash
â˘Disposal of ash is
Problematic
â˘Reserves depleting fast
â˘Indiaâs Coal Reserves are estimated to be 206 billion tonnes. Present consumption is
about 450 million tonnes.
â˘Cost of coal for producing 1 unit of electricity (Cost of coal Rs 1000/MT)is Rs 0.75.
â˘Cost of Gas for producing 1 unit of electricity (Cost of Gas Rs 6/SMC)is Rs 1.20.
8. Knowing more about Coal
Coal
Transportation
â˘Rail
â˘Truck
â˘Conveyor
â˘Ship
PMI Revision 00 8
Coal production
â˘Surface Mining
â˘Underground Mining
Coal Properties
â˘Calorific Value
â˘Grade of Coal (UHV)
â˘Proximate Analysis
â˘Ultimate Analysis
â˘Ash and Minerals
â˘Grindability
â˘Rank
â˘Physical Characteristics
Coal Beneficiation
â˘Why?
â˘Processes
â˘Effectiveness
Coal production
â˘Surface Mining
â˘Underground Mining
Useful Heat Value (UHV)
UHV= 8900-138(A+M)
9. 9
Boiler/ steam generator
ď§ Steam generating device for a specific purpose.
ď§ Capable to meet variation in load demand
ď§ Capable of generating steam in a range of operating
pressure and temperature
ď§ For utility purpose, it should generate steam uninterruptedly
at operating pressure and temperature for running steam
turbines.
10. 10
Boiler/ steam generator
⢠Raw materials for design of
boilers
1. Coal from mines
2. Ambient air
3. Water from natural
resources (river, ponds)
o Generating heat energy
o Air for combustion
o Working fluid for steam
generation, possessing heat
energy
ďA 500MW steam generator consumes about 8000 tonnes of coal every
day
ďIt will be considered good, if it requires about 200 cubic meter of DM
water in a day
ďIt will produce about 9500 tonnes of Carbon di Oxide every day
11. 11
Types of Boilers
⢠Fire-Tube Boilers Fire-tube
boilers rely on hot gases circulating
through the boiler inside tubes that are
submerged in water. These gases
usually make several passes through
the tubes, thereby transferring their
heat through the tube walls and
causing the water to boil on the other
side. Fire-tube boilers are generally
available in the range of 20 through
800 boiler horsepower (bhp) and in
pressures up to 150 psi.
12. 12
Types of Boilers
⢠Electric Boilers Electric
boilers are very efficient
sources of hot water or
steam, which are available in
ratings from 5 to over 50,000
kW. They can provide
sufficient heat for any HVAC
requirement in applications
ranging from humidification
to primary heat sources.
13. 13
Types of Boilers
⢠Water Tube Boiler:
Here the heat source is
outside the tubes and
the water to be heated is
inside. Most high-pressure
and large
boilers are of this type.
In the water-tube boiler,
gases flow over water-filled
tubes. These
water-filled tubes are in
turn connected to large
containers called drums.
14. 14
Steaming Capacity
Large boiler capacities are often given in Tonnes of
steam evaporated per hour under specified steam
conditions
15. 15
Coal analysis
⢠Typical composition (Proximate analysis)
1. Fixed carbon
2. Fuel ash
3. Volatile material
4. Total Moisture
5. Sulfur
o High calorific value/ Lower calorific value (Kcal/kg)
o Hardgrove Index (HGI)
16. 16
Combustion of coal
ď§ Carbon, hydrogen, sulfur are sources of heat on combustion
ď§ Surface moisture removed on heating during pulverization.
ď§ Inherent moisture and volatiles are released at higher
temperature, making coal porous and leading to char/ coke
formation. (Thermal preparation stage)
18. 18
Fuel Oil
ď Three liquid fuels used in power plants
â 1. Heavy Fuel Oil (HFO)
â 2. LSHS (Low Sulfur Heavy stock)
â 3. High speed Diesel (HSD)
ď Oil firing is preceded by
ď§ Lowering viscosity and increasing flowability on heating
for better combustion in given turn down ratio.(125oC)
ď§ Droplet formation on atomization (by steam/ compressed
air/ mechanical pressurization)
ď§ Combustion initiation by High energy spark ignition
19. 19
Combustion of reactants
ď§ Reaction rate depends on concentration of one of the reactants
ď§ Concentration varies on partial pressure of the reactants.
ď§ Partial pressure is a function of gas temperature.
ď§ Therefore, reaction rate depends on temperature and substance
that enter the reaction.
20. 20
Combustion Reactions
(Carbon)
⢠Main reactions
2C + O2 = 2CO + 3950 BTU/lb (Deficit air)
C + O2 = CO2 +14093 BTU/lb
Secondary reactions
2CO + O2 = 2CO2 + 4347BTU/lb C + CO2 =
2CO -7.25MJ/kg
21. 21
Combustion Reactions
(Carbon)
⢠Carbon reaction
2C + O2 =2CO [Eco =60kJ/mol]
C + O2 =CO2 [Eco2 =140kJ/mol]
reaction at 1200oC
4C + 3O2 =2CO + 2CO2 (Ratio 1:1)
Reaction at 1700oC
3C + 2O2 = 2CO +CO2 (Ratio 2:1)
It is desirable to supply combustion air at lower temperature regime in furnace
23. 23
Coal for combustion
ď Anthracite
ď Semi-anthracite
ď Bituminous
ď Semi-Bituminous
ď Lignite
ď Peat
ď§ High CV, low VM
ď§ High CV, low VM
ď§ Medium CV, medium VM
ď§ Medium CV, medium VM
ď§ Low CV, high VM, high TM
ď§ Very low CV, high VM & TM
25. 25
Factors Affecting Thermal
Cycle Efficiency
⢠Initial steam Pressure
⢠Initial Steam Temperature
⢠Whether reheat is used or not, and if used reheat
pressure and temperature
⢠Condenser pressure
⢠Regenerative feed water heating