4. Currently the problem that the warehousing operation is facing is during storing
where the material is first palletized and then kept on the Pallet Racks
Current Warehouse Scenario
5. While the loading is easy but in the unloading scenario the whole pallet needs to
accessed using MHE to dispatch few numbers box
Current Warehouse Scenario
6. Problem with the Current Material Flow
While HD pallet racking are successful in pallet in pallet
out scenario, it’s never advisable to use it in a pallet in box
out one. The major operations implications would be
• Inconvenience for the order pickers to access the
lower most box in the pallet
• To much movement of MHEs in Warehouse
• Losing space by providing a 2.5 to 3 m aisle space for
MHE movement
• More number of Order pickers required
• Losing on the selectivity
Current Warehouse Scenario
7. A Multi Tier Shelving system to increase the warehouse capacity and maximize the
vertical space utilization
Our Solution
10. More Storage space by
converting pallet racking to
shelve racking
Increasing the order picker’s
efficiency by providing multi
tier shelving
Minimize foot prints by
eliminating MHE movement
Providing accommodation for
cage bins materials
Much more organized and
easy to use racks
Advantages
12. Customized racks to meet
the Box dimensions
Easy products accessibility
Efficient utilization of
footprints by reducing aisle
space
Faster through put
Lesser order pickers
required
Better inventory
management
Advantages
14. Providing stacking area for
larger loads
Efficient utilization of
footprints by reducing aisle
space
Better Space Utilization
Lesser order pickers
required
Better inventory
management
Advantages
16. Easy Accessibility by installing a G+2 level multi tier system
Advantages- Existing Solution v/s New Solution
17. Advantages- Existing Solution v/s New Solution
Reducing aisle width by introducing Multi tier Shelving, thus increasing the
storage.
18. Providing extra customized 19000 bin locations to accommodate more
material in the given space
Advantages- Existing Solution v/s New Solution
19. Provision for installing VRC for Bulky material flow
Advantages- Existing Solution v/s New Solution
20. Points to Ponder
While installing the new solution we are able to address the following
advantages
Providing customized bin locations to accommodate more material
within the specified space
Operation Easy
More space of existing clutter products
Easy accessibility of the products
Reducing aisle width by introducing 3 Tier system
Reducing the footprint area