Thesis Report on Integrated Industrial Park

“INTEGRATED INDUSTRIAL PARK”
Thesis (Project) Report submitted in partial fulfillment of the requirements for the
degree of Bachelor of Architecture
Submitted by
Sohail Hussain
Roll no. (181010015021)
Registration. No. (372410118) of 2018-19
Under the Guidance of
Ar. Himashri Bhagawati
Department of Architecture and Planning
(Assam Science and Technology University)
GUWAHATI COLLEGE OF ARCHITECTURE AND PLANNING

[i]
INTEGRATED INDUSTRIAL PARK
Certificate
We certify that the thesis entitled INTEGRATED INDUSTRIAL PARK, which is being
submitted by SOHAIL HUSSAIN, in the ninth semester of ‘Bachelor of Architecture’
undergraduate program of Guwahati College of Architecture and Planning under Assam Science
and Technology University, is a record of bonafide work, to the best of our knowledge.
Thesis Coordinator Thesis Guide
Ar. Digambar Das ……………………….
(Principal) (External Examiners)

[ii]
Declaration by the Student
I, SOHAIL HUSSAIN, hereby declare that the thesis entitled ‘INTEGRATED INDUSTRIAL
PARK’ represents my ideas in my own words and where others’ ideas or words have been
included, I have adequately cited and referenced the original sources. I also declare that I have
adhered to all principles of academic honestly and integrity and have not mispresented or fabricated
or falsified any idea/data/fact/source in my submission. I understand that any violation of the above
will be cause for disciplinary action by the institute and can also evoke penal action from the
sources which have thus not been properly cited or from whom proper permission has not been
taken when needed.
Place: Signature of the Student
Date:

[iii]
Acknowledgment
The success and final outcome of this project required a lot of guidance and assistance from
many people and I am extremely privileged to have got this all along the completion of my project.
All that I have done is only due to such supervision and assistance and I would not forget to thank
them.
Firstly, I am grateful to God for the good health and wellbeing that were necessary to
complete this thesis.
I am forever grateful and thankful to my parents and my family for their unceasing
encouragement and support throughout my academic session and most importantly during this
project.
I would like to express my deepest gratitude to my thesis guide Ar. Himashri Bhagawati for
her guidance and support throughout this project.
I wish to express my sincere thanks to Ar. Digambar Das, Principal of the college and Ar.
Namrata Talukdar, Head of the department for providing all the necessary facilities. I am grateful to
all my teachers and faculty members of GCAP for their guidance and sharing their knowledge
during my academic years.
I also place on record, my sense of gratitude one and all, who directly or indirectly, have lent
their hand in this venture. Special Thanks to my friends and juniors Bishnupriya Borah, Barasha
Deka, Akash Das and Anupal Baruah for their support at the most crucial times.
Sincerely,
Sohail Hussain
Roll No. 181010015021

[iv]
Abstract
“Developing a space for artisans to execute hustle free and effective workflow of making bell metal
products.”
India has a history of rich and diverse cultural tradition. Among its diversity, the legacy of India’s
craft tradition always enjoys a special distinction owing to its beauty, dignity, form, style and
aesthetics. Handicrafts in India are not just objects of utility or decoration. Craft is a part and parcel
of the socio-economic and religious life of thousands of the craft communities spread across the
country. The craftsmen of ancient India traced his descent from Vishwakarma, Lord of many Arts,
Master of a Thousand Handicrafts, Carpenter to the Gods, the Architect of their celestial Mansions,
the Designer of all ornaments, the First of all craftsmen.
Brass and bell metal industries in Assam, India are intermingled with social and cultural heritage,
geographical background and mode of living. The Bell metal industry of Sarthebari, Assam is the
oldest continuing art form of Assam since the Ahom rule. The decorations and motifs produced by
these cluster artisans are indigenous to the state and is handcrafted using primitive techniques and
methods. Also, these bell metal products hold a great significance in the Assamese culture. Many
rituals and beliefs of the Assamese people are associated with these bell metal utensils. The
appreciation of this art form is required for its upliftment in the global scenario.
The project proposes a new typology- An Integrated Industrial Park for the artisans of
Sarthebari, at the district of Barpeta, Assam which is well known for its bell-metal and brass-metal
products. A common place where the artisans can work together, sell their products & teach
the younger generation about the making process. Thus, borrowing the concept of learn and
work.

[v]
Contents
Chapter 1: Introduction .........................................................................................01-04
1.1 Problem Identification and Need of the Project ................................................02
1.2 Aim of the Project ............................................................................................03
1.3 Objectives ..........................................................................................................03
1.4 Scope .................................................................................................................03
1.5 Limitation ..........................................................................................................03
1.6 Methodologies ...................................................................................................04
Chapter 2: Case Studies...........................................................................................05-31
2.1 Integrated Textile Park .......................................................................................06
2.2 DDU-GKY .........................................................................................................16
2.3 Metro Hi-tech Textile Park ................................................................................21
2.4 Aleap Green Industrial Park ...............................................................................26
2.5 Comparative Analysis ........................................................................................31
Chapter 3: Literature Study ...................................................................................32-56
3.1 Bell Metal Utensils Making Process ...................................................................33
3.2 Anthropometrics and requirements for accessibility in built-environment for
elders and persons with disabilities .....................................................................37
3.3 Minimum Land Area Required as per NBC- 2016 ............................................. 37
3.4 Occupancy Classification ....................................................................................38
3.5 Typical Layouts and Standards ............................................................................38
3.6 Sustainable Construction and Building Materials ...............................................43
3.7 Heat and Sound Insulated Roof ...........................................................................47
3.8 Materials & Methods of Thermal Insulation of Buildings ..................................48
3.9 Materials and Methods of Sound Insulation ........................................................49
3.10 Bye-laws study ..................................................................................................52
3.11 Area Requirement and Calculations ..................................................................54

[vi]
Chapter 4: Site Analysis .........................................................................................57-61
4.1 Location ...............................................................................................................59
4.2 Site Context .........................................................................................................59
4.3 Master Plan ..........................................................................................................60
4.4 Sun path Analysis ................................................................................................60
4.5 S.W.O.T. Analysis ...............................................................................................61
Chapter 5: Design Evolution .................................................................................62-68
5.1 Concept................................................................................................................ 63
5.2 Connectivity of the Components .........................................................................64
5.3 Zoning and Circulation ........................................................................................65
5.4 Conceptual Sketches ............................................................................................67
6. References .................................................................................................................69
7. Appendix ...................................................................................................................70

[vii]
List of Figures
Figure 1: Different Types of Users in the Integrated Industrial Park.................................................... 03
Figure 2: Integrated Textile Park, Kharuajan ....................................................................................... 06
Figure 3: Site w.r.t. map of India ......................................................................................................... 07
Figure 4: Site w.r.t. map of Assam ....................................................................................................... 07
Figure 5: Site w.r.t. map of Baksa ........................................................................................................ 07
Figure 6: Site location map .................................................................................................................. 07
Figure 7: Site plan of Integrated Textile Park, Kharuajan .................................................................... 08
Figure 8: Ground floor plan of Admin Block ........................................................................................ 09
Figure 9: First floor plan of Admin Block ............................................................................................. 09
Figure 10: Admin block isometric view ............................................................................................... 09
Figure 11: Admin block entrance ........................................................................................................ 09
Figure 12: Conference Hall .................................................................................................................. 09
Figure 13: Co-Ordinator’s room .......................................................................................................... 09
Figure 14: Ground floor plan of Training cum research Centre .......................................................... 10
Figure 15: First floor plan of Training cum research Centre ................................................................ 10
Figure 16: Entrance of Training cum research Centre ......................................................................... 10
Figure 17: Isometric view of Training cum research Centre ................................................................ 10
Figure 18: Classroom in Training cum research Centre ....................................................................... 10
Figure 19: Washroom in Training cum research Centre ...................................................................... 10
Figure 20: Ground floor plan of Industrial unit ................................................................................... 11
Figure 21: Industrial Unit Views .......................................................................................................... 11
Figure 22: Ground floor plan of Canteen ............................................................................................ 11
Figure 23: Canteen Views .................................................................................................................... 11
Figure 24: Ground floor plan of Trade Centre ..................................................................................... 12
Figure 25: First and second floor plan of Trade Centre ....................................................................... 12
Figure 26: Isometric view of Trade Centre .......................................................................................... 12
Figure 27: Spiral staircase in the hall of Trade Centre ......................................................................... 12
Figure 28: Storage placed in the corners of the hall in Trade Centre ................................................. 12
Figure 29: Large windows and glass wall of Trade Centre .................................................................. 12
Figure 30: Ground floor plan of Staff quarter ..................................................................................... 13
Figure 31: First floor plan of Staff quarter ........................................................................................... 13
Figure 32: Staff quarter views ............................................................................................................. 13
Figure 33: Recreation Hall floor plan ................................................................................................... 14
Figure 34: Recreation Hall view ........................................................................................................... 14
Figure 35: Creche Hall floor plan ......................................................................................................... 14
Figure 36: Ground floor plan of Hostel block ...................................................................................... 15
Figure 37: First floor plan of Hostel block ........................................................................................... 15
Figure 38. DDU-GKY, Nalbari ............................................................................................................... 16
Figure 39: Site w.r.t. map of India ....................................................................................................... 16
Figure 40: Site w.r.t. map of Assam ..................................................................................................... 16
Figure 41: Site w.r.t. map of Nalbari ................................................................................................... 16
Figure 42: Site location map ................................................................................................................ 17
Figure 43: Site Plan of DDU-GKY .......................................................................................................... 17
Figure 44: Ground floor plan of DDU-GKY ........................................................................................... 18

[viii]
Figure 45: First floor plan of DDU-GKY ................................................................................................ 18
Figure 46: Second floor plan of DDU-GKY ........................................................................................... 18
Figure 47: Reception of DDU-GKY ....................................................................................................... 19
Figure 48: Classroom of DDU-GKY ....................................................................................................... 19
Figure 49: Laboratory of DDU-GKY ...................................................................................................... 19
Figure 50: Computer Laboratory of DDU-GKY ..................................................................................... 19
Figure 51: Canteen of DDU-GKY .......................................................................................................... 19
Figure 52: Chief Manager’s Room of DDU-GKY .................................................................................. 19
Figure 53: Classroom Windows of DDU-GKY........................................................................................ 20
Figure 54: Corridor in between classroom and labs of DDU-GKY ....................................................... 20
Figure 55: Exterior View of DDU-GKY .................................................................................................. 20
Figure 57: Site w.r.t. map of Maharashtra .......................................................................................... 22
Figure 58: Site w.r.t. map of Kolhapur ................................................................................................. 22
Figure 59: Site map .............................................................................................................................. 22
Figure 60: Site plan w.r.t. plots planning ............................................................................................. 23
Figure 61: Industrial shed & Effluent treatment plant layout ............................................................. 24
Figure 62: Humidity plant layout ......................................................................................................... 25
Figure 63: Dying unit layout ................................................................................................................ 25
Figure 65: Site Location w.r.t. map of Telangana ................................................................................ 27
Figure 66: Site Plan .............................................................................................................................. 27
Figure 67: Trade Centre Plans ............................................................................................................. 28
Figure 68: Trade Centre Sections ........................................................................................................ 28
Figure 69: Trade Centre Elevations ..................................................................................................... 28
Figure 70: Factory Building plans ........................................................................................................ 29
Figure 71: Layout of Canteen Block ..................................................................................................... 29
Figure 72: Canteen Block Sections and Elevations .............................................................................. 29
Figure 73: Layout of Abutting plots ..................................................................................................... 30
Figure 74: Bell metal utensils making process ..................................................................................... 36
Figure 75: Truck loading and maneuvering configuration .................................................................. 38
Figure 76: Rail served building layouts ................................................................................................ 39
Figure 77: Typical factory layout and basic area relationship ............................................................. 39
Figure 78: Typical types of roof structures .......................................................................................... 40
Figure 79: Comparative study of different teaching laboratory layouts ............................................. 41
Figure 80: Typical large warehouse layout .......................................................................................... 41
Figure 81: Factory layouts ................................................................................................................... 42
Figure 82: Size and dimensions of different furniture used in a warehouse ...................................... 42
Figure 83: Green building materials .................................................................................................... 43
Figure 84: Single skin roof with insulation .......................................................................................... 47
Figure 85: Double skin roof with insulation ........................................................................................ 47
Figure 86: Slab insulating material ...................................................................................................... 48
Figure 87: Blanket insulating material ................................................................................................. 48
Figure 88: Bat insulating material ....................................................................................................... 49
Figure 89: Insulating boards ................................................................................................................ 49
Figure 90: Acoustic fencing .................................................................................................................. 51
Figure 91: Metal soundproof fencing .................................................................................................. 51
Figure 92: Brick walls ........................................................................................................................... 51
Figure 93: Trellises ............................................................................................................................... 51

[ix]
Figure 94: Water body ......................................................................................................................... 51
Figure 95: Shrubs ................................................................................................................................. 51
Figure 96: Linkage diagram .................................................................................................................. 55
Figure 98: Site w.r.t. map of Assam ..................................................................................................... 58
Figure 99: Site w.r.t. map of Barpeta District ...................................................................................... 58
Figure 100: Site w.r.t. map of Sarthebari ............................................................................................ 58
Figure 101: Site Location ..................................................................................................................... 58
Figure 102: Site Plan ............................................................................................................................ 58
Figure 103: Site Section ....................................................................................................................... 58
Figure 104: View of the left side road ................................................................................................. 59
Figure 105: View of the site ................................................................................................................. 59
Figure 106: View of the road junction ................................................................................................. 59
Figure 107: Police station .................................................................................................................... 59
Figure 108: Existing Land use map (Observatory) ............................................................................... 60
Figure 109: Natural drainage and slope .............................................................................................. 60
Figure 110: List of existing trees on the site ........................................................................................ 61
Figure 111: Connectivity of the different spaces of an Industrial Park ............................................... 64
Figure 112: Horizontal zoning and circulation ..................................................................................... 65
Figure 113: Vertical zoning & height distribution ............................................................................... 66
Figure 114: Sciography Analysis .......................................................................................................... 66
Figure 115: Climate zoning .................................................................................................................. 67
Figure 116: Public access and privacy ................................................................................................. 67
Figure 117: Training Centre with attached Food court ....................................................................... 67
Figure 118: Trade Centre and Commercial Shops ............................................................................... 67
Figure 119: Road around the Existing Natural Water body ................................................................ 68
Figure 120: Site aerial view .................................................................................................................. 68

[x]
List of Tables
Table 1: Sizes and numbers of different types of plots in Aleap Green Industrial Park ...................... 28
Table 2: Comparative Analysis of all Case Studies .............................................................................. 31
Table 3: Design Framework ................................................................................................................. 54
Table 4: Space-user-time relation graph ............................................................................................. 54
Table 5: Area Requirements of different Spaces in an Industrial Park ................................................ 56

1
CHAPTER 1: INTRODUCTION
1.1 Problem Identification and Need of the Project
1.2 Aim of the Project
1.3 Objectives
1.4 Scope
1.5 Limitation
1.6 Methodologies

2
Source:
www.economictimes.indiatimes.com/defaultinter
stitial.cms
1.1 Problem Identification and Need of the Project
• In current scenario the artisans are financially very weak and bound to make the bell metal
products in their own houses where the lighting condition is very weak and the environment
is extremely hot inside the rooms.
• They make the products with the same old methods which makes the making process
requiring huge physical strength and efforts and as a result the artisans often suffer from
health hazards like loss of vision, heart diseases and neurological problems reducing their
legibility.
Rising of unemployment is a major concern in India, the number of jobs generated per year does
not meet the demand against the rising population.
Source:
THE EASTERN TODAY, 17th Feb 2016

3
1.2 Aim of the Project
The aim of the project is to create a healthy common industrial hub for the artisans of Sarthebari
where they can learn, produce and sell their bell metal utensils according to the public demand.
1.3 Objectives
• To plan out a space which can meet up the needs and demands of bell metal artisans in
terms of manufacturing process.
• To provide an exhibition hall and storage facility for the bell metal utensils.
• To provide a skill development & research centre to teach the younger generations about the
traditional methods of making bell metal products in support of the possible new
technologies.
1.4 Scope
• To recognise the importance of Assamese culture and its relation with bell metal products
and its uniqueness.
• To fulfil the global demand of bell metal utensils and hold a remarkable place in global
market specially in Buddhist Asian countries.
1.5 Limitation
• Though Sarthebari is being well known for its bell metal products from ancient times still the
town is not well connected with other cities of the state which may cause transportation
issues.
Fig 1: Different Types of Users in the Integrated Industrial Park

4
1.6 Methodologies
Stage 1
Problem Identification
Stage 2
Understanding the Industry
Stage 3
Aim, Objective, Scope, Limitation
& Need of the project.
Stage 4
Data Collection, Case Study &
Literature Study for the design
Stage 5
Site Identification & Site analysis
Stage 6
Preparation of area statements &
Design considerations
Stage 7
Site zoning, Conceptual ideas &
Site development
Stage 8
Master Plan, Detailed design
drawings, Rendered views
Identifying the problems faced by the
artisans of Sarthebari area during the
making process of bell metal utensils.
Surveying and studying the making process
of bell metal utensils traditionally in the
Sarthebari area.
Studying the synopsis of the project and
validation of the problem and its solution
with respect to time.
Collecting and understanding the norms and
standards required of designing industrial
building in that particular area.
Selecting a site best suitable for the
industrial park and analyse feasibility of the
site.
Listing out the design programs needed and
calculating the areas required per that design
program and considering design elements as
per the design concept.
Zoning of different programs with respect to
site and mode of circulation and direction is
done in this phase. Vertical zoning with
sciography analysis is also done.
Detailing out the final floor plans, section,
elevations along with final rendered views.

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CHAPTER 2: CASE STUDIES
2.1 Integrated Textile Park, Kharuajan
2.2 Deen Dayal Upadhya Gramin Kaushalya Yojna- Nalbari
2.3 Aleap Industrial Park
2.4 Metro Hi-Tech Textile Park

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2.1 Integrated Textile Park
2.1.1 Introduction:
Integrated Textile Park at Kharuajan is a govt. project in B.T.A.D. area of Assam. The park is
having 30-unit blocks comprising of Spinning, Weaving Preparatory, Weaving, Knitting and
Dyeing of Assamese Traditional products. It also deals with a training centre, Trade and exhibition
hall for learning and trading of the products manufactured in the park.
• Architect: Versa Tech
• Year of Completion: 2019
• Site Area: 40 Acres, 120 Bigha
• Programs:
Admin Block
Training Centre
Trade Centre & Display Area
Industrial Units
Warehouse
Packaging Unit
Raw Material Storage
Dispensary
Common Canteen
Hostels (for girls only)
Staff Quarters
Crèche House
Recreation Room
Security Block
Common Toilet
2.1.2 Site Location and Context:
• Kharuajan, Mushalpur, Baksa, Assam, India
• Landmark- Bathuo Mandir 450 m away
• Airport- 92 kms away
• Railway station- 19 kms away
• Bus stand- 14 kms away
Fig 2. Integrated Textile Park, Kharuajan

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Fig 3: Site w.r.t. map of India
Fig 4: Site w.r.t. map of Assam
Fig 5: Site w.r.t. map of Baksa
Fig 6: Site location map

8
2.1.3 Road Widths:
• The main entrance road is of 16 m (1+1 motorized vehicle lane, median, street lights with
underground utilities)
• The secondary roads are of 4 m width (1+1 motorized vehicle lane, street lights at either side
with underground utilities)
2.1.4 Site Plan:
Fig 7: Site plan of Integrated Textile Park, Kharuajan

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2.1.5 Design Considerations: Administration Block
Fig 8: Ground floor plan of Admin Block
Fig 10: Admin block isometric view Fig 11: Admin block entrance
Fig 12: Conference Hall Fig 13: Co-ordinator’s room
Fig 9: First floor plan of Admin Block

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2.1.6 Design Considerations: Training Cum Research Centre
Fig 14: Ground floor plan of Training cum
research centre
Fig 15: First floor plan of Training cum
research centre
Fig 16: Entrance of Training cum research
centre
Fig 17: Isometric view of Training cum
research centre
Fig 18: Classroom in Training cum
research centre
Fig 19: Washroom in Training cum
research centre

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2.1.7 Design Considerations: Industrial Unit
2.1.8 Design Considerations: Canteen
Fig 20: Ground floor plan of Industrial unit
Fig 21: Industrial Unit Views
Fig 22: Ground floor plan of Canteen Fig 23: Canteen Views

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2.1.9 Design Considerations: Trade Centre cum Display Area
Fig 24: Ground floor plan of Trade Centre Fig 25: First and second floor plan of Trade
Centre
Fig 26: Isometric view of Trade Centre Fig 27: Spiral staircase in the hall of Trade
Centre
Fig 28: Storage placed in the corners of the
hall in Trade Centre
Fig 29: Large windows and glass wall of
Trade Centre

13
2.1.10 Design Considerations: Staff Quarters
Fig 30: Ground floor plan of Staff quarter Fig 31: First floor plan of Staff quarter
Fig 32: Staff quarter views

14
2.1.11 Design Considerations: Recreation Hall
2.1.12 Design Considerations: Crèche Hall
Fig 35: Creche Hall floor plan
Fig 33: Recreation Hall floor plan
Fig 34: Recreation Hall view

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2.1.13 Design Considerations: Hostel Block
2.1.14 Inference
• The colours used in the building blocks are of low quality.
• Waterproofing treatment is not done in the exterior walls of the building due to which
dampening happened in lots off walls and roof slabs.
• Hostel for boys is not available in the site.
• Proper drainage system is designed in the site.
• Almost every building has wheelchair access dealing with all other universal design
guidelines.
• Separate gate with movement tracks for entry and exit is provided, which makes the
vehicular movement hustle free.
Fig 36: Ground floor plan of Hostel block Fig 37: First floor plan of Hostel block

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2.2 Deen Dayal Upadhya Gramin Kaushalya Yojna- Nalbari
2.2.1 Introduction:
Deen Dayal Upadhyaya Grameen Kaushalya Yojana (DDU-GKY) aims to skill rural youth who are
poor and provide them with jobs having regular monthly wages or above the minimum wages. It is
one of the cluster of initiatives of the Ministry of Rural Development, Government of India that
seeks to promote rural livelihoods. It is a part of the National Rural Livelihood Mission (NRLM) -
the Mission for poverty reduction called Aajeevika.
• Year of Completion: 2018
• Site Area: 0.17 Acres, 704.43 sqm
• Programs:
Reception
Classroom
Faculty Room
Laboratory
Toilets
• Samin Nagar, Bardhantali, Milanpur, Nalbari, Assam
• Landmark- Nalbari Police Reserve Parade Field 50 m away
• Airport- 92 kms away
• Railway station- 19 kms away
Fig 38. DDU-GKY, Nalbari
Fig 40: Site w.r.t. map of Assam
Fig 41: Site w.r.t. map of Nalbari

17
2.2.3 Site Plan:
Fig 42: Site location map
Fig 43: Site Plan of DDU-GKY

18
2.2.4 Salient Features:
• Lab, classroom and IT facilities
• Training aids
• Geo-tagged time-stamped Aadhaar authenticated biometric attendance facility for both
trainers and trainees.
• Fire fighting equipment
• First aid, hygiene, drinking water,
• Canteen and washroom facilities
• Internet and email access of prescribed speed on all IT equipment using which all trainees
can check their emails and browse the internet
• Access control facilities
• Power back up
• Projection equipment
• CCTV recording facilities in classroom, labs and common areas.
2.2.5 Floor Plans:
Fig 44: Ground floor plan
of DDU-GKY
Fig 45: First floor plan of
DDU-GKY
Fig 46: Second floor plan
of DDU-GKY

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2.2.6 Design Considerations:
Fig 52: Chief Manager’s Room of DDU-
GKY
Fig 47: Reception of DDU-GKY Fig 48: Classroom of DDU-GKY
Fig 49: Laboratory of DDU-GKY Fig 50: Computer Laboratory of DDU-GKY
Fig 51: Canteen of DDU-GKY

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2.2.7 Inferences:
• The reception is not well designed making the entrance of the building confusing.
• Due to improper column-beam layout of the building, some columns are coming in middle
of the classroom which makes vision barrier for the students.
• Larger window openings in the classroom provides more natural lighting.
• Though girl’s hostel is in the same building, still the seperate staircase for the hostel makes
it private for the girls.
Fig 53: Classroom Windows of DDU-GKY Fig 54: Corridor in between classroom and
labs of DDU-GKY
Fig 55: Exterior View of DDU-GKY

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2.3 Metro Hi-Tech Textile Park
2.3.1 Introduction:
Metro Hi-Tech Co-Operative Textile Park is being developed by a group of local textile
entrepreneurs. The park is having 101 units comprising of Spinning, Weaving Preparatory,
Weaving, Knitting, Yarn Dyeing, and Knits/Woven Fabric Processing with Apparel Unit and
Garment Processing facilities.
• Architect: Suhas Patil
• Client: Metro Hi-Tech Coop Textile Park Ltd.
• Site Area: 70 acres
• Programs:
Business Centre
Product Display and Exhibition Centre
Training and Designing Centre
Sampling Centre
Administrative Office
Marketing Centre
Conference Hall and Discussion Rooms
Security System
Fire Station
Hospitals
Cafeterias and Recreation Centre
Conveyance facility for workers

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• Kagal, Hatkanangale, Kolhapur
• Landmark- Raymond Circle, Kagal MIDC. 1.3 km away
• Railway station- 19.9 kms away
Fig 57: Site w.r.t. map of Maharashtra
Fig 58: Site w.r.t. map of Kolhapur Fig 59: Site map

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2.3.3 Site Analysis:
• Topography- The site is sloping towards south
• Water- MIDC has developed a water supply scheme to cater 20.5 million per day is sourced
from Dudhga river 9 kms away from the park.
• Electricity- Electric supply for the park is about 33 KV
• Temperature- The temperature has a relatively narrow range 10º C to 35º C
• Wind direction- the wind direction is from south-west.
2.3.4 Site Plan:
2.3.5 Road Widths:
• The main entrance road is of 25 m (2+2 motorized vehicle lane, median, street lights with
• The primary roads are of 20m (2+2 motorized vehicle lane, street lights at either sides with
• The secondary roads are of 15m width (1+1 motorized vehicle lane, street lights at either
sides with underground utilities)
• Truck parking: no separate area is provided for long halt trucks. The long halt followed the
concept of on street parking.
• Employee parking: the employee is done within the plot of respective building
Fig 60: Site plan w.r.t. plots planning

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2.3.6 Zoning:
• There are 4 zones in the master plan-
• Spinning
• Weaving
• Garmenting
• Processing
2.3.7 Area Analysis:
• Total area- 285744 (70 acres)
• Industrial plot (63.70%)- 182018sqm
• Common amenity (5.5%)- 15715sqm
• Open space (8.8%)- 25145sqm
• Roads (22%)- 62863sqm
2.3.8 Design Considerations: Processing House
• Total site area- 5456 sqm
• No of Workers- 30
• Activity- Boiler area
Dyeing unit
Effluent treatment plant
Security room
Fig 61: Industrial shed & Effluent treatment
plant layout

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2.3.9 Design Considerations: Humidity Plant
• Area- 682 sqm
• Activity- Weaving
2.3.10 Logistic Facilities:
• Warehouse / raw material depot; A warehouse is been provided in the master plan.
• Weighbridge: There is a provision of weighbridge given in the textile park, but not yet
erected.
2.3.11 Inferences:
• Safe and convenient parking has been planned for common amenity area.
• There is no parking facility for the logistic trucks in the site
• Open spaces were provided at every interval to maintain the balance with the buildings.
• No service road is provided.
Fig 62: Humidity plant layout Fig 63: Dying unit layout

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2.4 ALEAP GREEN INDUSTRIAL PARK
2.4.1 Introduction:
ALEAP has developed Green Industrial Park (A'GRIP) in association with GIZ, Germany under
Indo-German Development Corporation in 83 acres of land at Nandi Gama Village, Patancheru
mandal, Sanga Reddy District. It will inhabit 147 micro & small industries exclusively for women
and create employment for 8000 local people. The Green Industrial Park will maintain all the
international standards.
• Architect: Murty and Manyam Architects and Engineers Ltd.
• Site Area: 83.60 Acres
• Programs:
Food Processing
Garments
Packaging & printing
Pharmaceuticals
Bio-Technology
Plastics
Electronics
Buildings Materials
Diagnostics
Paper cups

27
• The site is located to western part of Telangana.
• Located in Nandi Gama village around 8 kms from Patancheru.
2.4.3 Sun-path Study & Analysis:
• To ensure the proper orientation of the clusters & minimum sun exposure on building
surfaces
• Usage of sky lights with high reflective glass to receive light & reduce heat transmission.
2.4.4 Site Plan:
Fig 66: Site Plan
Fig 65: Site Location w.r.t. map of Telangana

28
2.4.5 Floor Plans: Trade Centre
Fig: Trade Centre Layout
Table 1: Sizes and numbers of different types of plots in Aleap Green Industrial Park
Fig 68: Trade Centre Sections
Fig 67: Trade Centre Plans
Fig 69: Trade Centre Elevations

29
2.4.6 Floor Plans: Factory Building
2.4.7 Floor Plans: Canteen Block
Fig 71: Layout of Canteen Block
Fig 70: Factory Building plans
Fig 72: Canteen Block Sections and
Elevations

30
2.4.8 Floor Plans: Abutting Plots
2.4.9 Safety & Security Measures
• Fire hydrants at all common areas
• Fire alarm stems @ relevant locations
• CCTV cameras with common observation unit
2.4.10 Inferences
• The building blocks are tilted towards N-E direction to get proper sunlight inside the
building
Fig 73: Layout of Abutting plots

31
2.5 Comparative Analysis
Table
2:
Comparative
Analysis
of
all
the
Case
Studies

32
CHAPTER 3: LITERATURE STUDY
3.1 Bell Metal Utensils Making Process
elders and persons with disabilities
3.3 Minimum Land Area Required as per NBC- 2016
3.4 Occupancy Classification
3.5 Typical Layouts and Standards
3.6 Sustainable Construction and Building Materials
3.7 Heat and Sound Insulated Roof
3.8 Materials & Methods of Thermal Insulation of Buildings
3.9 Materials and Methods of Sound Insulation
3.10 Bye-laws study
3.11 Area Requirement and Calculations

33
3. Literature Studies
3.1 Bell metal utensils making process
1. Processing the raw material
● The raw material is often imported from Kolkata and countries like Pakistan and
Bangladesh.
● After hammering the raw material into small pieces these are put inside an iron
vessel and placed in the fire vent also known Kah Galuwa Apor in the local language.
● The fire vent is occasionally pumped with machines to ignite the flames.
2. Solidifying the molten metal
● The molten metal solidifies forming small round, bell metal ingots.
● These metal ingots are then again burnt in a fire vent, so as to soften them and are
then hammered continuously to give them the required shape.
● After the rough shape is formed, the bowl is beaten with a small hammer to give it a
final shape.

34
3. Filing of the rough edges
● Once the bell metal bowls are formed, the rough edges of the bowl are filed off
manually using a strong and flat iron filer, called the Reti or Ou.
4. Scraping off the burnt layer
● To scrap off the darkened burnt layer from the bell metal bowl, a long iron rod with
sharp edges called the Khonta by the local craftsmen.
● This is basically done to bring the shine and glaze in the bell metal ware.

35
5. Carving imprints on the bell metal ware
● Once the basic bell metal bowl is made, its base is heated in another fire vent called
the Kunda Apor and then sealing wax is used to fix the base of the bowl to a rolling
bamboo tool called the Kunda Saal.
● The Kunda Saal is made to spin with the use of a pulley tugged at one side and on
the other side a sharp-edged instrument, twisted at the tip called the Luwaal is used to
carve rings into the spinning bowl.
6. Bhor mara or carving rings on the bowl
● In order to give final touches to the bell metal bowl, a sharp tool made of iron is
use. The craftsman uses a small instrument called the Dhonukar as it is shaped like
the traditional bow.
● One end of the sharp tool is put inside a small metallic cup placed in the palm of the
craftsman for applying pressure while the other end is used to carve motifs and
patterns on it.

36
Fig 74: Bell metal utensils making process

37
elders and persons with disabilities
3.3 Minimum land area required as per NBC-2016
7. Polishing with la

38
3.4 Occupancy Classification
3.5 Typical Layouts and Standards
Fig 75: Truck loading and maneuvering configuration

39
Fig 75:
Fig 76: Rail served building layouts
Fig 77: Typical factory layout and basic area relationship

40
Fig 78:

41
Fig 79: Comparative study of different teaching laboratory layouts
Fig 80: Typical large warehouse layout

42
Fig 81: Factory layouts
Fig 82: Size and dimensions of different furniture used in a warehouse

43
3.6 Sustainable Construction and Building Materials
Fig 83: Green building materials

44
1. Rock: Rock is the longest lasting building material available, and is usually readily
available. Rock is a very dense material so it gives a lot of protection. its main drawback as
a material is its weight and awkwardness.
2. Thatch: Thatch is one of the oldest of building materials known, grass is a good insulator
and easily harvested. Many ancient tribes have lived in homes made completely of grasses
year-round. In Europe, thatch roofs on homes were once prevalent but the material fell out
of favour as modernisation and improved transport increased the availability of other
materials. Today, though, the practice is undergoing a revival.
3. Brush: Brush structures are built entirely from plant parts and are generally found in
tropical and subtropical areas, such as rainforests, where very large leaves can be used in the
building. These are built mostly with branches, twigs and leaves, and bark, similar to a
beaver’s nest.
4. Mud and Clay: The amount of each material used leads to different styles of buildings. The
deciding factor is usually connected with the quality of the soil being used. Larger amounts
of clay usually mean using the cob/adobe style, while low clay soil is usually associated
with sod building. Clay holds heat or cold, releasing it over a period of time like stone.
Earthen walls change temperature slowly, so artificially raising or lowering the temperature
can use more resources than in say a wood-built house, but the heat or coolness stays longer.
5. Fabric: The tent used to be the home of choice among nomadic groups the world over. Two
well-known types include the conical tepee and the circular yurt. It has been revived as a
major construction technique with the development of tensile architecture and synthetic
fabrics. Modern buildings can be made of flexible material such as fabric, tarpaulin
membranes, and supported by a system of steel cables.
6. Ceramics: Ceramics tend to be more water resistant and heat resistant than other types of
pottery, due to its high firing temperature. It is often are used to make such things as tiles,
fixtures, etc. It is mostly used as fixtures, ceramic floors, walls, counter-tops, even ceilings.
Many countries use ceramic roofing tiles to cover their buildings. Foam: More recently
synthetic polystyrene or polyurethane foam has been used on a limited scale. It is
lightweight, easily shaped and an excellent insulator. It is usually used as part of a structural
insulated panel where the foam is sandwiched between wood and cement.
7. Limestone: Limestone is perhaps the most prevalent building material obtained through
mining. It is used as a cladding material and plays an important role in the production of a
wide range of building products. Concrete and plaster are obvious examples of products that
rely on limestone; less obvious is the use of limestone in steel and glass production. An

45
abundant natural resource, limestone is found throughout the world. Most limestone is
crushed at the quarry, then converted to lime.
8. Glass: Glass making is considered an art form as well as an industrial process or material.
Clear windows have been used since the invention of glass to cover small openings in a
building. The use of glass in architectural buildings has become very popular in the modern
culture. Glass “curtain walls” can be used to cover the entire facade of a building, or it can
be used to span over a wide roof structure in a “space frame”.
9. Rammed Earth: Rammed earth is similar to adobe or cob construction, because its main
component is soil, clay and sand. Very little water is used during construction, so almost 3
metre high walls can be built in a day. Most of the Great Wall of China is either rammed
earth or has a large component of rammed earth as its base. Traditionally, rammed earth
buildings are common in arid regions where wood is in scarce supply.
10. Fly Ash: An extremely versatile material, fly ash offers environmental advantages, it also
improves the performance and quality of concrete. Fly ash affects the properties of concrete
by improving workability, reducing water demand, reducing segregation and bleeding, and
lowering heat of hydration. Fly ash also increases strength, reduces permeability, reduces
corrosion of reinforcing steel by increasing sulphate resistance, and reducing alkali-
aggregate reaction.
11. Wood: Wood is a product of trees, and sometimes other fibrous plants, used for
construction purposes when cut or pressed into lumber and timber, such as boards, planks
and similar materials. It is a generic building material and is used in building just about any
type of structure in most climates. Wood can be very flexible under loads, keeping strength
while bending, and is incredibly strong when compressed vertically..
12. Durisol: Wood shavings bonded with cement, compressed and moulded into wall, roof,
floor and facing panel forms. Comparatively this material is: lightweight, having low
density, thermal and sound insulating, non-combustible, fire resistant, pest resistant, highly
insulating and weather resistant.
13. Fly Ash Bricks: These bricks are manufactured by mixing weighed amount of fly ash,
cement and size stone powder in a mixer and moulded in bricks making machine. Fly Ash
can be used in the range of 40-70%. The other ingredients are lime, gypsum (/cement), sand,
stone dust/chips etc. Minimum compressive strength (28 days) of 70 kg/cm2 can easily be
achieved and this can go up to 250 Kg/cm2 (in autoclaved type).
14. Fal-G composites: The process of blending fly ash, lime and calcined gypsum has produced
a useful product, named "Fal-G". Fal-G having strong binding proportions and can be used

46
as cement. It can be mixed with sand and/or aggregate to produce building blocks of any
desired strength.
15. Sintered Light Weight Aggregate: Sintered Light Weight Aggregate substitutes stone
chips in concrete reducing dead weight. It can also be used for various purposes such as
structural light weight concrete building units for use as load and non-load bearing elements.
It has got good potential in where fly ash is locally available and stone aggregates are costly.
16. Cellular Light Weight Concrete: Cellular light Weight concrete (CLC) can be
manufactured by a process involving the mixing of fly ash, cement. These blocks are
especially useful in high rise construction reducing the dead weight of the structure blocks.
Cellular Light Weight Concrete (CLC) blocks are substitute to bricks and conventional
concrete blocks in building with density varying from 800 kg/m3 to 1800 kg/m3.
17. Autoclaved Aerated Concrete: Autoclaved aerated concrete can be manufactured by a
process involving mixing of fly ash, quick lime or cement and gypsum in a high-speed
mixer to form thin slurry. These are considered excellent products for walling blocks and
prefab floor slabs.
18. Clay Fly Ash Bricks: Twenty to fifty percent fly ash depending upon the quality of the soil
can be mixed with it to produce clay fly ash bricks by conventional or mechanized
processes. Its advantages include reducing fuel requirement as fly ash contains some
percentage of unburnt carbon, better thermal insulation, cost effective and environment
friendly.
19. Structural Insulated Panels (SIPs): Fast becoming staples of the green building industry
are pre-assembled structural insulated panels, or SIPs, which replace conventional framing
and offer greater energy efficiency, reduced lumber usage, and quicker construction. SIPs
are polystyrene foam sandwiched between oriented strands boards that provide structural
framing, insulation, and exterior sheathing in one piece. They can be used as floors, walls,
and roofs and provide much greater energy efficiency than insulation in stud walls with an
R-value improvement of 15%-40%.
20. Cork: Cork is a great insulating material. It keeps warmer in the winter and cooler in the
summer. This energy efficiency aids in cutting energy bills in the winter. It is much more
energy efficient than either special laminate flooring or discount wood flooring. Cork is also
good for sound insulation.
21. Cellulose Insulation: Cellulose insulation is natural insulation material. It is made from
recycled newspaper and other recycled paper products. The recycled content is at least 75%
or more. This material is better as a sound insulation for reducing the noise in home. The

47
coverage is more uniform and better at muffling sounds from outside the home or the next
room.
22. Terrazzo: One of the most popular terrazzo surfaces is made from recycled glass and cast
concrete. The glass use is both post-consumer as well as post-industrial. Terrazzo is as
durable as granite and less porous than marble which makes for long lasting and beautiful
green.
23. Bamboo: Bamboo is one of the most amazingly versatile and sustainable building materials
available. It grows remarkably fast and in a wide range of climates. It is exceedingly strong
for its weight and can be used both structurally and as a finish material.
24.Straw bale: Straw is a renewable resource that acts as excellent insulation and is fairly easy
to build with.
3.7 Heat and Sound Insulated Roof
• Heat insulated roofs can be used in Single Skin and Double skin Insulated Roof systems.
• These systems are dependent on specific requirements and can be tailored to suit the
thermal, acoustic, ventilation or economic requirements.
• Below are some Typical Insulated roof systems:
Fig 84: Single skin roof with insulation
Fig 85: Double skin roof with insulation

48
3.8 Materials & Methods of Thermal Insulation of Buildings
1. Slab or Block Insulation: The blocks are made of mineral wool, cork board, cellular glass, and
cellular rubber or saw dust etc. These are fixed to the walls and roofs to prevent heat loss and
maintains required temperature. These boards are available in 60cmx120cm (or more area) with
2.5cm thickness.
2. Blanket Insulation: Blanket insulation materials are available in blanket shape or like paper rolls
which are directly spread over the wall or ceilings. They are flexible and having a thickness about
12 to 80mm. these blankets are made of animal hair or cotton or wood fibres etc.
3. Loose Fill Insulation: Stud space is provided in wall where windows and doors are to be
provided. In that studding space of wall loose fill of some insulating materials is provided. The
materials are rock wool, wood fibre wool, cellulose etc.
4. Bat Insulating Materials: These are also available as blanket rolls but bat insulating rolls are
having more thickness than blanket type materials. These are also spreader over the walls or
ceilings.
5. Insulating Boards: Insulating boards are made from pulp of wood, cane or other materials. This
pulp is pressed hard with some stress at suitable temperature to make it as a solid boards. They are
available in many sizes in the market. And these are generally provided for interior lining of walls
as well as for partition walls.
6. Reflective Sheet Materials: Reflective sheet materials like aluminium sheets, gypsum boards,
steel sheet Materials will have more reflectivity and low emissivity. So, these materials are having
high heat resistance. The heat gets reduced when solar energy strike and gets reflected. These are
fixed outside of the structure to stop the heat entrance into the building.
Fig 86: Slab insulating material Fig 87: Blanket insulating material

49
3.9 Materials and Methods of Sound Insulation
Barrier: The minimum height of the barrier should be such that the line of sight between the source
and receiver is interrupted.
Continuity of barrier: No gaps or holes should be present in a noise barrier. It must be airtight.
Fig 88: Bat insulating material Fig 89: Insulating boards

50
Earth berms: The design and situation of earth berms can be effective ways of reducing noise
fromtraffic or construction operations. They can be permanent or temporary features of landscape.
Barrier walls and earth berms: Barrier walls and earth berms can be either used together or
separately to reduce noise pollution.

51
Water body: Water features create a peaceful environment, but also they can help reduce garden
pollution, such as traffic noise.
Metal Soundproofing Fencing: Corrugated metal is a great option if you want it to be long-lasting,
as it’s resistant to corrosion and water.
Acoustic Fencing: This type of soundproof fencing is built with much thicker, denser, T&G
timbers to increase its acoustic values.
Brick walls: It provide increased levels of density and mass.
Trellis: Trellises can make a garden look more aesthetic and chic, at the same time, they add a layer
of practicality. A well decorated trellis does have some light sound-absorbing abilities.
Shrubs: Planting shrubs is one of the effective ways to lessen the noise in your garden. For one,
Hollies and Junipers have thick branches at ground level, which can help reduce traffic noise.
Fig 91: Metal soundproof fencing
Fig 90: Acoustic fencing
Fig 95: Shrubs
Fig 92: Brick walls Fig 93: Trellises
Fig 94: Water body

52
3.10 Bye-laws study
Fig: Bat insulating material Fig: Insulating boards

54
3.11 Area Requirement and Calculations
Table 3: Design Framework
Table 4: Space-user-time relation graph

55
Fig 96: Linkage diagram

56
Table 5: Area Requirements of different Spaces in an Industrial Park

57
CHAPTER 4: SITE ANALYSIS
4.1 Location
4.2 Site Context
4.3 Master Plan
4.4 Sun path Analysis
4.5 S.W.O.T. Analysis

58
4.0 Site Analysis
India
Assam

59
4.1 Location:
• The site is situated in Kurihar Pam, Assam 781307 near Sarthebari town
• Latitude: 26º 22’20’’ N
• Longitude: 91º 12’ 05’’ E
4.2 Site Context:
• Sarthebari is known for the ancient Assamese bell metal works.
• Sarthebari is a town area committee surrounded by villages like Kurihar Pam, Phul Bari,
Karakuchi, Naamshala, Palla, Amreekhua, Baniakuchi, Lachima, Belbari, Nasatra, Batia etc.
withover 2000 artisans working on Bell metal utensils.
• Sarthebari is specializing in bell metal work is said to produce almost hundred tons of
products every year. The production of the bell metal is facilitated by the 300 production
units operating in the village. Every unit here consists of 5 to 6 workers.
Fig 104: View of the left side road Fig 105: View of the site
Fig 106: View of the road junction Fig 107: Police station

60
4.3 Master Plan:
4.4 Sun path Analysis:
Fig 108: Existing Land use map (Observatory)
Fig 109: Natural drainage and slope

61
4.5 S.W.O.T. Analysis:
Fig 110: List of existing trees on the site

62
CHAPTER 5: DESIGN EVOLUTION
5.1 Concept
5.2 Zoning and Circulation
5.3 Conceptual Sketches

63
5.1 Concept
Pancha Bhuta:
Pancha Bhuta is five great elements, also five physical elements, which, according to Hinduism, is
the basis of all cosmic creation. These elements
are:
● Prithvi/Bhudevi (Sanskrit: पृथ्वी, Earth)
● Apas/Varuna/Jala (Sanskrit: आपः , Water)
● Agni (Sanskrit: अग्नि, Fire)
● Vayu (Sanskrit: वायु, Air)
● Akasha/Dyaus (Sanskrit: आकाश,
Space/Atmosphere/Ether)
The concept is to develop a space which will
reach the basic need of Pancha Bhuta for an
architectural structure.
Some of the possible basic elements as per
architectural need is mentioned below:

64
5.2 Connectivity of the Components
Fig 111: Connectivity of the different spaces of an Industrial Park

65
5.3 Zoning and Circulation
Fig 112: Horizontal zoning and circulation

66
Fig 114: Sciography Analysis
Fig 113: Vertical zoning & height
distribution

67
5.4 Conceptual Sketches
Fig 117: Training Centre with attached
Food court
Fig 118: Trade Centre and Commercial
Shops
Fig 115: Climate zoning Fig 116: Public access and privacy

68
Fig 119: Road around the Existing Natural Water body
Fig 120: Site Aerial View

69
References
Books
1. National Building Code Of India 2016
2. McGraw-Hill. Time-saver standards for building types. 2001
3. National building code of India 2016. Bureau of Indian Standards. 2016
4. Design Guide 7: Industrial Building Design. American Institute of Steel Construction. 2019
5. Evaluation study on bell metal industries in Assam. Directorate of Evaluation, Govt. of
Assam. 1977
Articles and Websites
1. Sarkar, P.K., Kakoty, S.K. Bell Metal Product Manufacturing Techniques: A Technical Report from
Sarthebari, Assam. J. Inst. Eng. India Ser. C 102, 629–634 (2021). https://doi.org/10.1007/s40032-
021-00673-z
2. Pranay Kumar Sarkar, Sashindra Kumar Kakoty, Effect of quenching parameters on mechanical
properties of bell metal, Materials Today: Proceedings, Volume 44, Part 6, 2021, Pages 4179-4183,
ISSN 2214-7853, https://www.sciencedirect.com/science/article/pii/S2214785320381529
3. Sahay, Mridula. International Journal of Innovation and Applied Studies; Rabat Vol. 11, (Apr
2015): 191-196, https://www.proquest.com/openview/dcfbfee6a0fa101420ca5760e5bef646/1?pq-
origsite=gscholar&cbl=2031961
4. Shaleen Singhal, Amit Kapur, Industrial estate planning and management in India—an integrated
approach towards industrial ecology, Journal of Environmental Management, Volume 66, Issue 1,
2002, Pages 19-29, ISSN 0301-4797,
https://www.sciencedirect.com/science/article/pii/S0301479702905712
5. www.abhijna-emuseum.com, http://www.abhijna-emuseum.com/exhibition/sarthebari-bell-metal-
industry-assam/
6. www.archi-monarch.com, https://archi-monarch.com/acoustics-in-landscape/
7. www.metrohtpl.co, http://metrohtpl.co/index.html
8. www.aleap.org, https://www.aleap.org/index.php
9. www.theconstructor.org, https://theconstructor.org/building/buildings/maximizing-your-
space-with-a-sloping-roof/569446/

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