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1. Jidoka
Process
Your Company Name

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Jidoka Outline
Jidoka
Introduction
Jidoka
Problem Solving
Jidoka Step By
Step Process
Two Pillars Of Lean
Manufacturing
Jidoka
Process
Principles Of
Jidoka
Jidoka
Line Stop
Benefits
Of Jidoka
2

3. Jidoka Introduction
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Jidoka is the forgotten pillar of the Toyota
Production system and lean manufacturing
Yet it is one of the most important principles of lean
that can help in achieving true excellence
Jidoka is about quality at source, or built in quality
No company can survive without excellent quality of
product and service and jidoka is the route through
which this is achieved.

4. Jidoka Step by Step Process
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Set Goals & Expectations
Plan Logistics &Timing
Document Reality
Plan Counter-measures
Check Reality
IdentifyWaste
Do it Again
Celebrate Success
Standardize Process
Measure Results
Make Changes
Verify Change/Modify

5. Two Pillars of Lean Manufacturing
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Customer
Satisfaction
Business Success
JIT
• Pull
• TaktTime
• SMED
• Cell Design
• Heijunka
• Flow
Jidoka
• Andon
• Autonomation
• Line Stops
• Poka-yoke
• 5Whys
• Built in Quality
Team Building
Supplier
Relationships
CrossTraining
Empowerment
Hoshin
Respect
for People
Stability & Standardization
• 5S
• TPM
• StandardOperations
• Kaizen

6. 6
Jidoka Process
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Stop Review Change Process Proceed

7. 7
Principles of Jidoka
Discover an abnormality
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Stop
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Fix the immediate problem
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Investigate & correct root cause
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8. Jidoka Line Stop
8
Every company discover an abnormality in
their automation process, this is the way that
defects and problems are highlighted and
actions are taken.
It don’t just stop the process, it highlights the
problem, correct it and then tackle root cause
to prevent the problem ever happening again.
Every company discover an abnormality in
their automation process, this is the way that
defects and problems are highlighted and
actions are taken.

9. Jidoka Problem Solving
9
It is difficult for workers to detect all defects,
even when alert. Some of this depends on
the machine cycle times, and on the type of
testing required.
If the worker's primary focus is on meeting a
production quota, there will be little incentive
to detect defects and correct the problems.
Every company discover an abnormality in
their automation process, this is the way that
defects and problems are highlighted and
actions are taken.

10. Benefits of Jidoka
10
Defects Are Not Passed On To The
Next Process
Machine Work Is Separated From
Human Work So That Team Members
Can Operate Multiple Machines
(Savings In Manpower)
Equipment Breakdown Is Prevented
Because Problems And Their Causes
Become Immediately Apparent

11. Jidoka Process Icon Slide
11

12. Additional
Slides
12

13. Clustered Chart
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Product 03
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data. Just left click on it and select
“Edit Data”.
Product 01
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and changes automatically based on
data. Just left click on it and select
“Edit Data”.
Product 02
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data. Just left click on it and select
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0 10 20 30 40 50 60 70 80 90 100
Q1
Q2
Q3
Q4

14. Donut Chart
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This graph/chart is linked to excel, and
changes automatically based on data.
Just left click on it and select “Edit Data”.
This graph/chart is linked to excel, and
changes automatically based on data.
Just left click on it and select “Edit Data”.
This graph/chart is linked to excel, and
changes automatically based on data.
Just left click on it and select “Edit Data”.
This graph/chart is linked to excel, and
changes automatically based on data.
Just left click on it and select “Edit Data”.
40%
20%
30%
10%

15. About Us
15
Values Client
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Premium Services
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Target Audiences
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16. Meet Our Team
16
Manager
Anne Davis
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audience's attention.
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CEO
Jeff Williams
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Web Designer
Jane Brown

17. Timeline
17
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2016
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2018
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2015
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2017
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2019
START FINISH

18. Mind Map
18
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19. Our Target
19
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20. Important Notes
20
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21. Puzzle
21
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22. Idea or Bulb
22
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23. Thank
You
23
Address
# street number, city, state
0123456789
Contact Numbers
emailaddress123@gmail.com
Email Address