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Yogurt
• A form of fermented milk produced in most countries
where fresh milk is drunk.
• Yogurt is produced by the controlled fermentation
of milk by two species of bacteria Lactobacillus
bulgaricus and Lactotococcus thermophilus (also
known as Streptococcus thermophilus – reduce
pH 5.5)
• Lactose fermenting yeast can also be used.
• Fermentation of lactose in milk produces
lactic acid.
• Lactic acid acts on milk proteins giving yogurt its
texture and characteristics.
INGREDIENTS OF
YOGURT
• Main ingredient in yogurt is milk.
• Type of milk used depends on type of yogurt.
• Whole milk for full fat yogurt.
• Low fat milk for low fat yogurt.
• Skimmed milk for non fat yogurt.
• Sweeteners, flavors and fruit preparations are used in yogurt
to provide variety to the consumer.
• The two bacteria have a mutually stimulating effect on one
another.
• Proteolytic enzymes from L. bulgaricus break down milk
proteins into peptides.
Yogurt
• These peptides stimulate
the growth of L.
thermophilus which in
turn produces formic acid
and carbon dioxide
• These are growth
stimulants for the L.
bulgaricus.
Yogurt
• At the end of the
incubation pH may fall to
as low as 4.2 – 4.4
• The lactic acid coagulates
the remaining milk
proteins, causing the
yoghurt to thicken.
Yogurt
• Acetaldehyde, a metabolic by
product of both species, gives
raw yoghurt its characteristic
flavour.
Yogurt
• Incubation takes 12 hours
at 32o C to reach the set
point of natural yoghurt
• Sugar, colour and fruit
pulp is often added to
increase popularity of
product.
Yogurt
• Some yoghurts may
receive additional heat
treatment to kill off any
living bacteria before or
after packaging for the
consumer
proteins peptides
proteins peptides
Lactobacillus thermophilus
proteins peptides
Lactobacillus thermophilus
Lactobacillus bulgaricus
Proteolytic enzymes
proteins peptides
Lactobacillus thermophilus
Lactobacillus bulgaricus
Proteolytic enzymes
formic acid + CO2
proteins peptides
Lactobacillus thermophilus
Lactobacillus bulgaricus
Proteolytic enzymes
formic acid + CO2
lactic acid
proteins peptides
Lactobacillus thermophilus
Lactobacillus bulgaricus
Proteolytic enzymes
formic acid + CO2
lactic acid acetaldehyde
Raw milk
Raw milk
pasteurisation
Pasteurised Milk
Raw milk
pasteurisation
Pasteurised Milk
homogenisation
incubation
Raw Yogurt
cooling
add starter
Raw milk
pasteurisation
Pasteurised Milk
homogenisation
incubation
Raw Yogurt
cooling
add starter
packaging
(heat treatment)
Processed Yogurt
(heat treatment)
add fruit/flavour
STEPS IN YOGURT
PREPARATION
Adjust Milk
Composition
Pasteurize
Milk
Homogenize
Cool Milk
Inoculate
with Starter
Culture
Hold
Cool Add Flavor
or Fruits
Packaging
Adjust Milk Composition
 T
o achieve desired fats and solid
content.
 Ingredients such as stabilizers are
added at this time.
 Stabilizers include gums, starch, pectins
and gelatins etc.
Pasteurize Milk
 At 85°C for 30 minutes or 95°C for 10
minutes.
 A high heat treatment is used to
denature the whey (serum) proteins.
 The high heat treatment reduces the
number of spoilage organisms in the
milk and provide a better environment
for the starter cultures to grow.
Homogenize
 The blend is
homogenized (2000
to 2500 psi –
force/square inch
area) to mix all
ingredients and
improve yogurt
consistency.
Cool Milk
 Homogenization is followed by cooling
milk.
 Milk is cooled to 42°C.
 Cooling is required in order to provide
ideal growth temperature for starter
culture.
Inoculate With Starter
Culture
 Starter culture is important for initiation
fermentation process.
 Starter culture is added into the cooled
milk.
 Microbes in the culture converts Lactose
into Lactic acid.
Hold
 The milk is held at 42°C until its pH
reaches 4.5.
 This temperature is suitable for starter
culture.
 This process can take several hours.
Cool
 The yogurt is cooled to 7°C.
 Cooling is necessary to stop fermentation
process.
Add Fruits and Flavors
 Fruits and flavors can
be added depending
on the type of yogurt.
 Fruits can be added
in the bottom of the
cup and inoculated
yogurt is poured on
the top and
fermented.
 Fruit may also be
blended and
fermented along with
yogurt before
packing.
Packaging
 Final step in
industrial
preparation
of yogurt.
 Yogurt is pumped
into the desired
packaging material
from the
fermentation vat.
 The packaging
material is sealed.
PANEER MANUFACTURE
Product description
 Paneer is a heat-acid coagulated milk product obtained by coagulating standardized
milk with the permitted acids at specified temperature.
 The resultant coagulum is filtered and pressed to get the sliceable curd mass. Paneer
has a firm, close, cohesive and spongy body and smooth texture.
 Mainly Buffalo milk is preferred.
 Cow milk yields an inferior product in terms of body and texture. It is criticized to be
too soft, weak and fragile and unsuitable for frying and cooking.
 Buffalo milk contains considerably higher level of casein and minerals particularly
calcium and phosphorous, which tends to produce hard and rubbery body while cow milk
produces soft and mellow characteristics.
Method of Manufacture
Traditional method of manufacture
 Milk is boiled in a bigger iron vessel and a small portion of this is transferred to a
smaller vessel. The coagulant (usually sour whey) is added to hot milk and stirred with a
ladle till coagulation is completed.
 The contents of the vessel are emptied over a piece of coarse cloth to drain off whey.
The whole process is repeated till all the milk is coagulated.
 The curd is collected after draining the whey and pressed to remove more whey.
 Finally, product is then dipped in chilled water.
Industrial method for paneer making:
Buffalo milk is standardized to 4.5% fat and 8.5% SNF.
Milk is heated to 90°C without in a jacketed vat and cooled
down to 70°C.
Coagulation is done at about 70°C by slowly adding 1% citric
acid solution (70°C) with constant stirring till a clean whey is
separated at (pH 5.30 to 5.35) and coagulum is allowed to settle
for 5 min and drained off the whey.
The curd so obtained is filled into hoops lined with muslin or
cheese cloth. Pressure is applied on top of the hoop at a rate of
0.5 to 1kg/cm2.
The pressed blocks of paneer are removed from the
hoops and immersed in pasteurized chilled water for 2-3
hr. The chilled paneer is then removed from water to
drain out.
Finally paneer blocks are wrapped in parchment paper /
polyethylene bags and placed in cold room at about 5 to
10°C.

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yoghurt & Paneer (1).pptx

  • 1.
  • 2. Yogurt • A form of fermented milk produced in most countries where fresh milk is drunk. • Yogurt is produced by the controlled fermentation of milk by two species of bacteria Lactobacillus bulgaricus and Lactotococcus thermophilus (also known as Streptococcus thermophilus – reduce pH 5.5) • Lactose fermenting yeast can also be used. • Fermentation of lactose in milk produces lactic acid. • Lactic acid acts on milk proteins giving yogurt its texture and characteristics.
  • 3. INGREDIENTS OF YOGURT • Main ingredient in yogurt is milk. • Type of milk used depends on type of yogurt. • Whole milk for full fat yogurt. • Low fat milk for low fat yogurt. • Skimmed milk for non fat yogurt. • Sweeteners, flavors and fruit preparations are used in yogurt to provide variety to the consumer. • The two bacteria have a mutually stimulating effect on one another. • Proteolytic enzymes from L. bulgaricus break down milk proteins into peptides.
  • 4. Yogurt • These peptides stimulate the growth of L. thermophilus which in turn produces formic acid and carbon dioxide • These are growth stimulants for the L. bulgaricus.
  • 5. Yogurt • At the end of the incubation pH may fall to as low as 4.2 – 4.4 • The lactic acid coagulates the remaining milk proteins, causing the yoghurt to thicken.
  • 6. Yogurt • Acetaldehyde, a metabolic by product of both species, gives raw yoghurt its characteristic flavour.
  • 7. Yogurt • Incubation takes 12 hours at 32o C to reach the set point of natural yoghurt • Sugar, colour and fruit pulp is often added to increase popularity of product.
  • 8. Yogurt • Some yoghurts may receive additional heat treatment to kill off any living bacteria before or after packaging for the consumer
  • 12. proteins peptides Lactobacillus thermophilus Lactobacillus bulgaricus Proteolytic enzymes formic acid + CO2
  • 13. proteins peptides Lactobacillus thermophilus Lactobacillus bulgaricus Proteolytic enzymes formic acid + CO2 lactic acid
  • 14. proteins peptides Lactobacillus thermophilus Lactobacillus bulgaricus Proteolytic enzymes formic acid + CO2 lactic acid acetaldehyde
  • 18. Raw milk pasteurisation Pasteurised Milk homogenisation incubation Raw Yogurt cooling add starter packaging (heat treatment) Processed Yogurt (heat treatment) add fruit/flavour
  • 19. STEPS IN YOGURT PREPARATION Adjust Milk Composition Pasteurize Milk Homogenize Cool Milk Inoculate with Starter Culture Hold Cool Add Flavor or Fruits Packaging
  • 20. Adjust Milk Composition  T o achieve desired fats and solid content.  Ingredients such as stabilizers are added at this time.  Stabilizers include gums, starch, pectins and gelatins etc.
  • 21. Pasteurize Milk  At 85°C for 30 minutes or 95°C for 10 minutes.  A high heat treatment is used to denature the whey (serum) proteins.  The high heat treatment reduces the number of spoilage organisms in the milk and provide a better environment for the starter cultures to grow.
  • 22. Homogenize  The blend is homogenized (2000 to 2500 psi – force/square inch area) to mix all ingredients and improve yogurt consistency.
  • 23. Cool Milk  Homogenization is followed by cooling milk.  Milk is cooled to 42°C.  Cooling is required in order to provide ideal growth temperature for starter culture.
  • 24. Inoculate With Starter Culture  Starter culture is important for initiation fermentation process.  Starter culture is added into the cooled milk.  Microbes in the culture converts Lactose into Lactic acid.
  • 25. Hold  The milk is held at 42°C until its pH reaches 4.5.  This temperature is suitable for starter culture.  This process can take several hours.
  • 26. Cool  The yogurt is cooled to 7°C.  Cooling is necessary to stop fermentation process.
  • 27. Add Fruits and Flavors  Fruits and flavors can be added depending on the type of yogurt.  Fruits can be added in the bottom of the cup and inoculated yogurt is poured on the top and fermented.  Fruit may also be blended and fermented along with yogurt before packing.
  • 28. Packaging  Final step in industrial preparation of yogurt.  Yogurt is pumped into the desired packaging material from the fermentation vat.  The packaging material is sealed.
  • 29.
  • 31. Product description  Paneer is a heat-acid coagulated milk product obtained by coagulating standardized milk with the permitted acids at specified temperature.  The resultant coagulum is filtered and pressed to get the sliceable curd mass. Paneer has a firm, close, cohesive and spongy body and smooth texture.  Mainly Buffalo milk is preferred.  Cow milk yields an inferior product in terms of body and texture. It is criticized to be too soft, weak and fragile and unsuitable for frying and cooking.  Buffalo milk contains considerably higher level of casein and minerals particularly calcium and phosphorous, which tends to produce hard and rubbery body while cow milk produces soft and mellow characteristics.
  • 32.
  • 33. Method of Manufacture Traditional method of manufacture  Milk is boiled in a bigger iron vessel and a small portion of this is transferred to a smaller vessel. The coagulant (usually sour whey) is added to hot milk and stirred with a ladle till coagulation is completed.  The contents of the vessel are emptied over a piece of coarse cloth to drain off whey. The whole process is repeated till all the milk is coagulated.  The curd is collected after draining the whey and pressed to remove more whey.  Finally, product is then dipped in chilled water.
  • 34. Industrial method for paneer making: Buffalo milk is standardized to 4.5% fat and 8.5% SNF. Milk is heated to 90°C without in a jacketed vat and cooled down to 70°C. Coagulation is done at about 70°C by slowly adding 1% citric acid solution (70°C) with constant stirring till a clean whey is separated at (pH 5.30 to 5.35) and coagulum is allowed to settle for 5 min and drained off the whey. The curd so obtained is filled into hoops lined with muslin or cheese cloth. Pressure is applied on top of the hoop at a rate of 0.5 to 1kg/cm2.
  • 35. The pressed blocks of paneer are removed from the hoops and immersed in pasteurized chilled water for 2-3 hr. The chilled paneer is then removed from water to drain out. Finally paneer blocks are wrapped in parchment paper / polyethylene bags and placed in cold room at about 5 to 10°C.