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CONTENTS
DEFINITION
HOW WROUGHT METAL ALLOYS ARE MADE?
USES
PROPERTIES
DEFORMATION OF METALS
CARBON STEEL
GOLD ALLOYS
 STAINLESS STEEL
TITANIUM ALLOYS
CHROMIUM – COBALT ALLOYS
AJ WILCOCK WIRES
CONCLUSION
• Wrought: Beaten to shape.
• Alloys: A metal made by combining two or
more metallic elements to give greater
strength or resistance to corrosion
• What are wrought metal
alloys?
These are cold worked metals that
are plastically deformed to bring
about a change in shape of structure
and their mechanical properties.
How wrought alloys are made?
Mechanical
work
Heat
treatment
Wrought
alloy
How wrought metal alloys are made?
Cast alloys
Series of dies
Intermdiate heat treatment
Round wires
Where all they are used?
ORTHODONTIC WIRES
ORTHODONTIC
BRACKETS
PRE-FABRICATED CROWNS
PARTIAL DENTURE CLASP
ENDODONTIC FILES
SURGICAL INSTRUMENTS
PROPERTIES
• Strength
• Stiffness
• Springback
• Resilience
• Formability
• Malleability
• Ductility
• Joinability
• Biocompatibility
STRESS
STRAIN
ELASTIC POINT
THE RATIO OF STRESS
TO STRAIN N THE
LINEAR PORTION OF
THE CURVE IS CALLED
YOUNG’S MODULUS
ELASTIC LIMIT
STRESS
STRAIN
THE
DEFORMATION
MOST USED IS
0.2%
YIELD STRENGTH
YIELD POINT
STRESS
STRAIN
ULTIMATE TENSILE
SRENGTH
STRESS
STRAIN
SPRING BACK
POINT OF ARBITARY
CLINICAL LOADING
STRESS
STRAIN
RESILENCE
STRESS
STRAIN
FORMABILITY
YIELD
POINT
FRACTURE POINT
MALLEABILITY
• The material's ability to form a thin sheet by
hammering or rolling.
DUCTILITY
• The material's ability to be stretched into a
wire.
BIOCOMPATIBILITY
• Resistant to corrosion.
JOINABILITY
Ease of auxillary attatchment soldering or welding
Stress-strain curve
DEFORMATION OF METALS
 LATTICE IMPERFECTIONS
 DISLOCATIONS
 STRAIN HARDENING
 FRACTURE
CRYSTALIZATION
OF METALS
RANDOM
GROWTH
LATTICE POINTS
ARE VACCANT OR
OVER CROWDED
LATTICE IMPERFECTIONS
Lattice imperfections are classified as:
POINT DEFECTS
LINE DEFECTS
POINT DEFECTS
Vacancy – a vacant lattice site
Divacancy/ Trivacancy – two or
more missing atoms
Interstitial – extra atom
present in space lattice
Vacancies are also known as “Equilibrium defects”.
This is necessary for the process of diffusion of
metals
DISLOCATIONS
Edge dislocation - lattice is regular except for the
one plane of atoms that is discontinuous, forming
“dislocation line” at the edge of the half plane.
• Edge dislocation
• Continuous shear stress
application
• Dislocation reaches edge
of the crystal & disappears
• Leaves ONE UNIT of slip at
the crystal surface
SLIP PLANE
Dislocations
are not equilibrium defects
it requires significant energy
Slip plane –
plane along which a dislocation moves
STRAIN HARDENING/ WORK HARDENING
• DEFORMATION AT ROOM TEMPERATURE
Dislocations tend to
buildup at grain
boundaries
Atomic slip occurs on
other intersecting slip
planes
Point defects increase
& entire grain
becomes distorted
Greater stress is
required to produce
further slip
Metal becomes
stronger, Harder and
less Ductile
Further increase in cold work metal FRACTURE
• Consequences of strain hardening
• Surface hardness
• Yield Strength
• Ultimate tensile
strength
•Ductility
• Resistance to
corrosion of the metal
ANNEALING
• Controlled heating and cooling process designed to
produce desired properties in a metal.
• Annealing takes place in 3 successive stages
Recovery
Recrystallization
Grain growth
RECOVERY
• Cold worked properties begin
to disappear.
• Slight decrease in tensile
strength.
• No change in ductility.
• No changes in microscopic
structure.
• Recrystallization
The old grains are
replaced by new set of
grains.
The material attains its
original soft and ductile
condition.
The fibrous structure is
transformed to small
grains.
• Grain growth
Phenomenon occurs only in wrought metals
Grain size range from fine to coarse
Fine grain structure if annealed further,
grains begin to grow
Large grains consume smaller grains
Grain growth process does not progress
indefinitely to form single crystal
Rather, an ultimate coarse grain structure
is formed
CARBON STEELS
• Iron-based alloys usually containing 1.2% Carbon
• Based on 3 possible lattice arrangements of iron,
different classes of steels are:
oFerrite
oAustenite
oMartensite
Ferrite
 Body centered cubic (BCC)
 Pure iron at room temperature
 Phase is stable in temperature as high as 912C
 Carbon has very low solubility in ferrite
Austenite
• Face centered cubic (FCC)
• Stable form of iron at temperature between 912C &
1394C
• Maximum carbon solubility is 2.1% by weight.
Martensite
• Body centered tetragonal crystal structure.
• Produced by quenching of austenite to undergo
spontaneous, diffusionless transformation.
• This is a very strong brittle and hard alloy.
• The formation of martensite is actually a
strengthening mechanism of carbon steel.
• Lattice is highly distorted & strained resulting in an
extremely hard, strong, brittle alloy-MARTENSITE
MARTENSITE decomposes to form FERRITE & CARBIDE
Accelerated by heat treatment process called
TEMPERING
Reduces hardness but increases toughness
WROUGHT GOLD ALLOYS
HISTORY
GOLD WIRES WRAPPED AROUND THE NECK OF
ADJACENT TEETH.
The Use of Gold in Dentistry AN HISTORICAL OVERVIEW. PART I
J. A. Donaldson British Dental Association Museum, London, U.K.
DENTAL APPLICATIONS OF GOLD ALLOYS
CONSTRUCTION OF REMOVABLE PARTIAL DENTURE
CLASP.
FABRICATION OF ORTHODONTIC APPLIANCES.
AS RETENTION PINS FOR RESTORATION.
• Type 5 and Type 10 dental gold alloys are used
as orthodontic wires.
Gold in Dentistry: Alloys, Uses and Performance
Helmut Knosp, Consultant, Pforzheim, Germany Richard J Holliday, World Gold
Council, London, UK Christopher W. Corti, World Gold Council, London, UK
PLATINUM-GOLD-PALLADIUM WIRES (P-G-P)
• Composition:
– Platinum: 40%-50%
– Gold: 25%-30%
– Palladium: 25%-30%
• They possess,
1) High fusion temperature & high recrystallization
temperature.
2) Meet composition requirements for ADA type I
gold wire.
PALLADIUM-SILVER-COPPER WIRES (P-S-C)
Composition:
Palladium: 42%-44%
Silver: 38%-41%
Copper: 16%-17%
Platinum: 0%-1%
P-S-C wires are neither Type I nor Type II gold
wires, but their mechanical properties meet
the requirements for ADA Type I or II gold wire
EFFECT OF CONSTITUENTS OF GOLD
ALLOYS
PLATINIUM –
• Bluish white metal.
• Hardness similar to copper.
• Higher melting point ( 1772°C) than porcelain.
• Coefficient of thermal expansion close to porcelain.
• Lighten the color of yellow gold based alloys
• Common constituent in precision prosthetic
attachments.
PALLADIUM
• White metal darker than platinum
• Density little more than half that of Pt and Au
• Absorbs hydrogen gas when heated
• Not used in pure state in dentistry
• Whitens yellow gold based alloys.
SILVER(Ag)
• Malleable, ductile; white metal.
• Stronger and harder than gold, softer than
copper.
• Absorbs oxygen in molten state and difficult to
cast
• Forms series of solid solutions with palladium
and gold .
• Neutralizes reddish color of alloys containing
copper
COPPER:
• Contributes the ability
to age harden.
IRIDIUM:
• Grain refiners
• Improves mechanical
properties and
uniformity of properties
within alloy
• Extremely high melting
point of Ir - 2410°C and
Ru - 2310°C – serve as
nucleating centers
NICKEL :
• strengthenerofalloybut
itreducesductility.
• largequantityofNitends
toreduce tarnish
resistance&changealloy
responsetoage
hardening.
ZINC :
• added as a scavenger agent
to obtain oxide-free ingots
TREATMENT OF GOLD ALLOYS
• Softening heat treatment/homogenizing-
Solution heat treatment.
• Hardening heat treatment-Age hardening.
Softening Heat Treatment
• Increases ductility .
• reduces tensile strength ,proportional limit and
hardness.
HARDENING HEAT TREATMENT
• Increases strength, proportional limit, and hardness,
but decreases ductility.
• Copper present in gold alloy helps in this process.
STAINLESS STEEL ALLOYS
HISTORY
• First developed accidently by Harry Brearley in
Sheffield, England.
 He tested this steel with nitric
acid ,lemon juice and tested
under microscope and found that
his alloys were highly resistant,
and immediately recognised the
potential for his steel within the
cutlery industry.
 He named it as ‘Rustless Steel’,
but Stuart, dubbed it ‘Stainless
Steel’ after testing the material in
a vinegar solution, and the name
stuck
• Stainless steel entered dentistry in 1919, introduced
at Krupp’s dental poly clinic in Germany by F. Haupt
Meyer.
• In 1930 Angle used it to make ligature wires.
• Manufacturing of stainless steel
MELTING
INGOT
FORMATION
ROLLING DRAWING
MELTING
The selection and melting of the components of alloys
influence the physical properties of wire .
Composition (as per AISI)
TYPE Cr Ni C Mn Si P S
302 17-19 8-10 0.15 2 1 0.045 0.03
304 18-20 8-12 0.08 2 1 0.045 0.03
416 12-14 - 0.15 1.25 1 0.06 0.15
• the molten metal is poured into
the mold.
• A non uniform chunk of metal is
produced.
• The mechanical properties of the
ingot is controlled by its granular
structure.
• When the ingot is cooled, grains
forms at once.
• These growing crystals are
surrounded each another.
Ingot
formation
INGOT — colony
of irregularly
shaped grains of
different
materials.
The pouring and cooling process affect
porosity.
When ingot cools the inner mass hardens
later, inside the outside hardened shell,
which results in additional vacuum voids.
ROLLING
• First mechanical step in process.
• Ingot is rolled in series of rollers to reduce its diameter.
•. Now the wire is actually an "distorted ingot".
• The squeezing and rolling of ingot alters the shape and
arrangement of the crystals
• The metal is annealed by heating into high temperature,
which relives the internal stress formed by rolling.
• On cooling ,it resembles an original casting.
• Rolling will cause the elongation crystals into an finger like
process, closely meshed with each other.
• Hardness/ brittleness increases as the grain positions and
arrangements are altered
DRAWING
The wire is reduced to its
final size by drawing.
This is a more precise
process in which the wire is
pulled through a small hole
in a die.
Before it is reduced to
orthodontic size a wire is drawn
through many series of dies and
annealed several times along
the way to relieve work
hardening.
• The wires used in orthodontics are generally
American Iron and Steel Institute {AISI} types 302
and 304 austenitic stainless steels. These alloys are
known as “18-8” Stainless steels, so designated
because of the percentages of chromium and nickel
in the alloy.
IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p-
ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50
Properties of stainless steel
• When 12-30% chromium is added to steel it forms
STAINLESS STEEL.
• Yield strength - 1100-15000Mpa.
• The modulus of elasticity - 160 to 180 GPa.
• PASSIVATION- property of SS to resist tarnish and
corrosion.
IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p-
ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50
• Sensitization
CORROSION RESISTANCE OF STAINLESS STEEL
18-8 STAINLESS
STEEL LOSES ITS
RESISTANCE TO
CORROSION.
DUE TO PRECIPITATION OF CHROMIUM
CARBIDE AT GRAIN BOUNDARIES. (650C)
Reduce the carbon content.
Precipitate carbide along slip planes.
METHODS TO
REDUCE
• STABILIZATION
A method employed
where introduction of
some element that
precipitates as carbide
in preference to
chromium
TITANIUM is used approx 6
times Carbon content for
stabilization
Ferritic
Martensitic
Austensitic
S
T
A
I
N
L
E
S
S
S
T
E
E
L
Ferritic stainless steel
• It has BCC structure
• Composition:
Chromium - 11.5% to 27%
Carbon – 0.2%
Nickel – 0%
• Properties:
– Provide good corrosion resistance.
– Not hardenable by heat treatment because
temperature change induces no phase change in solid
state.
– Not readily work hardenable.
– Little application in DENTISTRY.
Martensitic stainless steel
• BCT structure.
• Composition:
Chromium – 11.5% to 17%
Nickel – 0% to 2.5%
Carbon – 0.15% to 1.2%
• Properties:
– Can be heat treated
– Has less corrosion resistance than other types of
stainless steels
• Used for surgical and cutting instruments
Austenitic stainless steel
• FCC structure.
• AISI 302 series
• Most corrosion resistant metal.
• Used for orthodontic wires,endodontic instruments,
crowns in pediatric dentistry.
Austenite
18-8 stainless steel used in orthodontic
stainless steel wires and brackets
AISI 302(basic alloy)
17-19% chromium
8-10%nickel
0.15% carbon
AISI 304
18-20%chromium
8-12%nickel
0.08% carbon
• AISI 316 L
L – low carbon content, 0.03%
10-14% Nickel
2-3% molybdenum
16-18% chromium
- used to make implants
AISI-type
is currently used for bracket
manufacturing
Variations in surface characteristics and corrosion behaviour of metal brackets and wires
in different electrolyte solution.sChia-Tze Kao, Tsui-Hsien Huang,Europen jounal of
orthodontics volume 33 issue 5,page 555-560
Comparing Austenitic over Ferritic stainless
steel
Austenitic stainless steel has:
• -Greater ductility & ability to undergo
more cold work without fracturing
• -Substantial strengthening during cold
working
• -Greater ease of welding
• -Ability to overcome sensitization
• -Comparative ease in forming
-Less critical
grain growth
Duplex steels SAF2205
• Both austenite and ferrite grains
• Increased toughness and ductility
than Ferritic steels
• Twice the yield strength of austenitic
steels
• High corrosion resistance
• Lower nickel content
By Dr. Claude Matasa
ORTHODONTIC BIOMATERIALS
Properties, risks and prevention
Due to its low
content in nickel,
the steel has been
preferred for the
manufacture of
one-piece
brackets by
CEOSA, Madrid
(Bioline® & Low
nickel”®)
Precipitation hardened steels [pH steels] [600 series]
[630/17-4] [631/17-7]
 Certain elements as chromium,copper,etc added
to steel tends to precipitate and increase the
hardness on heat treatment. –aging treatment-
decrease corrosion resistance.
 The strength is very high.
 Used to make mini-brackets.(due to high tensile
strength( PH17-4)
 Edge lock brackets(17-7 ormco)
Cobalt containing alloys
Used both for wires and brackets. Contain a large
proportion of nickel.
Manganese containing steels
Known as austenizing element, manganese acts by
interstitially solubilizing the real austenizing element
nitrogen thus replacing nickel
Types [500 series]
501 and 502 are low chromium [4-6%] steel not used
for orthodontic appliance
Titaniumalloys
Nickel titanium
(NiTi)
β- titanium
α- titanium
Titanium
niobium
Timolium
Beta III
NICKEL TITANIUM ALLOYS
History
• The term nitinol is derived from its composition and
its place of discovery (Nickel Titanium-Naval
Ordnance Laboratory).
• William J. Buehler along with Frederick Wang,
discovered its properties during research at the Naval
Ordnance Laboratory in 1959.
Composition:
Nickel – 54%
Titanium – 44%
Cobalt- 2% or less
Nitinol alloy can exist in various crystallographic
forms:
Austenitic phase – BCC lattice, exists at high
temperatures & stable form
Martensitic phase – Close packed Hexagonal lattice,
exists at room temperature
Austenitic NiTi
Chinese
NiTi(1985)
Japanese
NiTi(1986)
Cu
NiTi(1994)
• A-NiTi is difficult to bend as they do not
undergo plastic deformation easily
• Can be shaped if temperature
• Superelastic properties of only a section of a wire can
be changed by heat.
• Properties of A-NiTi have quickly made it the
preferred material for orthodontic appliances.
MARTENSITIC NiTi
Dr GEORGE ANDERSON (1971)
SHAPE MEMORY COULD
NOT BE EXPLOITED
• STIFFNESS
• FORCE PER DEACTIVATION
• FORMABILITY
The cooling/heating cycle shows thermal hyteresis
The relative concentration of two phases in the alloy
will determine the relative stiffness of the wire and the
amount of force delivered.
• In metals that crystalize in HCP , deformation occurs
by Twinning.
This twinning is responsible for Shape memory and
super elastic properties of metals.
Shape memory effect
Superelasticity – phenomenon where austenite to
martensite transition is induced by stress .
Achieved by 1st establishing a
shape at temp erature near 482°C
cooled & formed into a 2nd shape
and heat treated through a low
transition temperature
wire will return to its original shape
COBALT content is used to control
the lower transition temperature
(approx 37°C mouth temperature)
SHAPE MEMORY
THERMALLY INDUCED
AT ORAL TEMPERATURE
SUPER ELASTICITY
MECHANICAL OR
STRESS INDUCED
MARTENSITIC PHASE TRANSFORMATION
AUSTENITIC MARTENSITIC AUSTENITIC
Key properties of Nitinol alloys include:
• Large forces that can be generated.
• Excellent damping properties below the transition
temperature.
• Excellent corrosion resistance.
• Nonmagnetic.
• High fatigue strength.
• Moderate impact resistance.
• Moderate heat resistance.
• Biocompatible.
Advantages
I. Fewer arch wire changes
II. Less chair side time
III. Less patient discomfort
Uses of NITINOL
DENTISTRY:
ORTHODONTIC WIRES
ENDODONTIC FILES
• MEDICAL APPLICATION:
ANCHORS FOR TENDON FIXATION.
STENTS FOR CARDIOVASCULAR
APPLICATION
• AEROSPACE AND NAVAL APPLICATION:
• ACTUATOR TO CONTROL WATER:
Miura F, Mogi M, Ohura Y, Hamanaka H.: The super- property of the Japanese NiTi alloy wire for
use in orthodontics. Am J Orthod Dentofac Orthop 1986; 90: 1-10.
Recent advances in NiTi wires
• Bioforce sentalloy
• Nitrogen coated archwires
• Nitinol total control
Nitinol Total Control
• Developed by TODD A.THAYER.
• Superelastic nickel titanium alloy to deliver light,
continuous forces over a desired treatment range
with bend ability required to account for variations in
tooth morphology,archform and bracket
prescriptions.
COPPER NiTi
Introduced in 1994 by Dr. Rohit
Sachdeva.
Quartenary alloy
• Nickel
• Titanium
• Copper
• Chromium
Has both superelastic and shape
memory properties.
• Advantages of Cu-NiTi over traditional NiTi
alloys:
More
resistant to
permanent
deformation
and better
springback
Smaller
loading
force for
same
degree of
deformation
More
consistent
forces which
are active
longer within
the optimal
tooth
moving
range
• Presence of copper helps to:
• Stress required to
deform martensitic
phase
• Hysteresis
Thermal
reactive
properties of
NiTi
Creates a consistent unloading force
which closely approximates loading
forces.
MARTENSITIC
TRANSFORMATION
STRESS INDUCED TEMPERATURE DEPENDENT
• To exploit superelasticity to its fullest potential the
working temperature of the orthodontic appliance >
austensitic finish temperature.
• Difference between austensitic and mouth
temperature determines the force generated.
• Austensitic temperature
1.COMPOSITION 2.THERMOMECHANICAL TREATMENT
3.MANUFACTURING PROCESS
AUSTENSITIC
FINISH
TEMPERATURE
TYPE I TYPE II TYPE III TYPE IV
• TYPE I:
NOT FREQUENTLY USED AS IT
GENERATES VERY HIGH FORCES.
Af
15C
• TYPE II:
• > FORCES WHEN COMPARED TO TYPE III AND
TYPE IV.
• AVERAGE OR HIGHER PAIN THRESHOLD
PATIENTS.
• NORMAL PERIODONTAL HEALTH
• RAPID TOOTH MOVEMENT.
• FORCE GENERATED IS CONSTANY
Af
27C
• TYPE III:
• GENERATES FORCES IN MILD RANGE.
• LOW TO NORMAL THRESHOLD PATIENTS.
• NORMAL TO SLIGHTLY COMPROMISED
PERIODONTIUM.
Af
35C
• TYPE IV:
• GENERATE TOOTH MOVING FORCES ONLY
WHEN MOUTH TEMP ERATURE>40 DEG C
• FOR PATIENTS WHO ARE VERY SENSITIVE
TO PAIN
• COMPROMISED PERIODONTAL HEALTH
• FOR PATIENTS WHO HAVE LONG
INTERVALS BETWEEN APPOINTMENTS OR
POOR CO-OPERATION
Af
40C
• ADVANTAGES:
• Constant and
sustained
unloading
forces.
• hysteresis –
equal actvation
and
deactivation
forces.
• Provides prescise
transformation
temperature.
• Easier to engage in a
slot
• Decrease of force is
less than NiTi hence
it continues to work
as teeth near their
intended positions.
β-TITANIUM
• Termed as Titanium-Molybdenum Alloys
(TMA)
Dr. CHARLES BURSTONE AND
JON GOLDBERG
• Composition:
– Titanium – 77.8%
– Molybdenum – 11.3%
– Zirconium – 6.6%
– Tin – 4.3%
• Mechanical properties of beta-titanium alloys
ELASTIC MODULUS • SPRINGBACK.
• YIELD STRENGTH TO
ELASTIC MODULUS RATIO.
• COLD WORKED.
• DUCTILITY
GOOD FORMABILITY COMPARED TO AUSTENSITIC STAINLESS
STEEL
• CORROSION RESISTANCE.
• ENVIRONMENTAL STABILITY.
HEAT TREATMENT
ONLY ORTHODONTIC WIRE POSSESSING
TRUE WELDABILITY
Welding properties of beta-titanium alloys
 Clinically satisfactory joints can be made
by welding.
 Weld made with insufficient heat fails at
the interface between the wires.
 Overheating may cause a failure adjacent
to the welded joint.
Advantages of Beta-titanium over Stainless steel
• Beta-titanium replaced stainless steel for certain uses,
as stainless steel had dominated orthodontics since the
1960s.
• It has strength/modulus of elasticity ratios almost
twice those of 18-8 austenitic stainless steel, larger
elastic deflections in springs, and reduced force per
unit displacement, 2.2 times below those of stainless
steel appliances.
JON GOLDBERG* and CHARLES J. BURSTONE+ Department of Restorative Dentistry,*
Department of Orthodontics+, The University of Connecticut Health Center, Farmington,
Connecticut 06032, and Institute of Materials Science,*+ Storrs, Connecticut 06268
INITIAL TOOTH ALIGNMENT
• CLINICAL USE
FINISHING ARCHES
K-SIR ARCH
PENDULUM APPLIANCE
TITANIUM-NIOBIUM
• Composition :
Titanium- 82%
Molybdenum-15%
Niobium- 3%
Nickel free
alloy.
PROPERTIES
• Easy to bend.
• Formability < TMA
Load deflection
• Yield strength < SS.
• Stiffness ¼ of SS.
• Indicated when lower forces than those
exerted by TMA are needed.
ADVANTAGES
• No leaching of Nickel.
• Biocompatible.
CLINICAL IMPLICATIONS
• Finishing wire with multiple bends
• Fixed retainers
TIMOLIUM TITANIUM WIRE
Timolium archwires combine
• Flexibility
• Continuous force NICKEL TITANIUM
• Springback
• High stiffness
• Bendability STAINLESS STEEL
• Easier to bend and shape
• Can be welded.
• Loops and bends can be made without breakage.
CLINICAL IMPLICATIONS
During initial treatment it is excellent for:
• space closure
• tooth alignment
• levelling and bite opening.
Total control during detailing makes Timolium the
wire of choice during the final treatment phase.
β-III WIRES
Introduced by Dr.RAVINDRA
NANDA
 Bendable
 High force
 Low deflection rate
 Co-efficient of friction is more
• Nickel free titanium wire with memory
• Ideal for multilooping, cantilever, utility arches
• First choice of wire for finishing stages where tip &
torque corrections fully accomplished during initial
stages
ΑLPHA- TITANIUM
The composition of α-titanium include
• 88.9% titanium,
• 7.86% Aluminum
• 4.05% Vanadium.
The elastic modulus and yield strength
• 110 GPa and 40 MPa respectively
Aluminum, carbon, oxygen and nitrogen, stabilize the
a-titanium structure. That is, they raise the
temperature for transformation to β-titanium.
• Hexagonal lattice possesses fewer slip planes making
it less ductile than ß-titanium.
• The wires are soft enough for initial gentle action on
teeth in spite of large wire dimension .
• They seem to harden and become brittle with
passage of time in the mouth, possibly due to the
absorption of hydrogen and formation of titanium
hydrides.
COBALT-CHROMIUM NICKEL ALLOY
• Cobalt – 40%
• Chromium – 20%
• Nickel – 15%
• Molybdenum – 7%
• Manganese – 2%
• Carbon – 0.016%
• Beryllium – 0.04%
• Iron – 15.8%
Composition:
• Also known as ELGILOY.
• It is manufactured in four tempers:
SOFT DUCTILE SEMIRESILIENT
RESILIENT
• Heat treatment of elgiloy
Softening heat treatment temperature:
1100°C to 1200°C followed by rapid quench
Age hardening temperature range:
260°C to 650°C
According to the manufacturer, alloy for ELGILOY
is held at 482°C for 5 hours
• ELGILOY wire is heat treated at 482°C for 7 to
12 minutes - mainly to increase the yield
strength & decrease the ductility.
ELGILOY wires should not be ANNEALED.
• Because the resulting softening effect cannot be
reversed by subsequent heat treatment.
• If only a portion of wire is annealed, severe
embrittlement of adjacent sections may occur
The advantages of Co-Cr wires over stainless steel wires
include greater resistance to fatigue and distortion, and
longer function as a resilient spring.
Kapila S, Sachdeva R. Mechanical properties and clinical applications of orthodontic wires. Am J
Orthod Dentofacial Orthop. 1989;96:100–9
Recovery heat treatment of ELGILOY
• Stress-relief heat treatment :
ELGILOY wires are heat treated at comparatively low
temperatures (370°C to 480°C) after it has been cold
worked.
Stress-relief treatment:
1)Removes residual stresses during recovery
without pronounced alteration in mechanical
properties.
2)Improves working elastic properties.
3)Reduce failure caused by corrosion.
A J WILCOCK WIRES
Wilcock archwire have been the main stay of
Begg's tech.
Developed by the late Mr. Arthur J. Wilcock senior of
Whittlesea, Victoria Australia that enabled Dr. Begg to
develop his light wire tech.
They are available in spools and straight lengths
Until recently the grade of wire routinely used was
special plus and for those cases resistant to bite
opening extra special plus was used.
The new grades and sizes of wires are now available.
• Properties of AJ Wilcock wires:
TENSILE STRENGTH
STIFFNESS
RESILIENCE
ZERO STRESS RELAXATION
RESISTANT TO DEFORMATION
• A J Wilcock wires are graded into:
REGULAR
REGULAR PLUS
SPECIAL
SPECIAL PLUS
PREMIUM
PREMIUM
PLUS
SUPREME
Regular grade
LOWEST GRADE
EASY TO BEND
USED FOR
AUXILIARIES
USED WHEN
ARCHFORM
DISTORTION
IS NOT A
PROBLEM OR
BITE
OPENING IS
NOT
REQUIRED
DIAMETER-0.012-0.024
Regular plus
Relatively easy to
form.
More resilient
than regular.
Used for making
auxiliaries.
Used for making
an archform when
more pressure and
resistance to
deformation are
desired.
DIAMETER- 0.012-0.020
Special grade
HIGHLY
RESILIENT
LESS
BREAKAGE
USED
MOSTLY AS
ARCHWIRES
DIAMETER-0.012-0.020
Special plus
HARDNESS AND RESILIENCY IS
EXCELLENT FOR MAINTAINING
ANCHORAGE AND REDUCING
OVERBITE
CHANCES OF FRACTURE MORE
SHOULD BE BENT WITH
CAUTION
DIAMETER-0.012-0.024
Premium
High
resilience
• IDEAL FOR OPEN BITE.
DIAMETER-0.012-0.020
Premium plus
• In early treatment – alignment and levelling.
• Preferred in high angle and undue molar extrusion.
DIAMETER- 0.011-0.018
Supreme
• Unravelling crowded anerior teeth
• Mini uprighting springs.
DIAMETER-0.008-0.011
Process of manufacturing
SPINNER STRAIGHTENING
PULSE STRAIGHTENING
SPINNER STRAIGHTENING
• Deformation
• Decreased yield stress value makes it strain
softened
DISADVANTAGES
PULSE STRAIGHTENING
• The wire is pulsed in special machines the
permit high tensile wires to be straightened. •
The advantages
• —It permits highest tensile wire to be
straightened.
• —Tensile yield stress is not altered.
• —Smoother surface of wire hence less
friction.
• Greater flexibility of spring fabricated.
• Greater resiliency
• Permits the usage of small diameter wire resulting in
a continuous force with minimal relaxation.
• BAUSCHINGER EFFECT
If the wires are straightened by the process of reverse
straining, meaning flexing in a direction opposite to
that of original bend, the yield point of the wire
reduces.
Clinical tips and facts
• The higher grade wires especially pulse
straightened are excellent for applying
constant force for a longer time without
undergoing softening.
• For a careless patient and patients with
occlusal interference, chance of wire fracture
is more. So low grade wire is preferred.
• The wire used for making arches is selected
according to the load deflection, we required.
Clinical tips and facts
• The higher grade wires especially pulse straightened
are excellent for applying constant force for a longer
time without undergoing softening.
• For a careless patient and patients with occlusal
interference, chance of wire fracture is more. So low
grade wire is preferred.
• The wire used for making arches is selected
according to the load deflection, we required
CONCLUSION
• In the last few decades, a variety of new alloys has
been introduced into orthodontics.
• Appropriate use of all the available wire types may
enhance patient comfort and reduce chairside time
and the duration of treatment.
• The restricted use of only stainless steel wires to
treat an entire case from start to finish therefore may
be indicated only in a few patients.
• It may be beneficial instead to exploit the desirable
qualities of a particular wire type that is specifically
selected to satisfy the demands of the presenting
clinical situation.
• This, in turn, would provide the most optimal and
efficient treatment results.
REFERENCES
• Phillips' Science of Dental Materials
By Kenneth J. Anusavice
• Krishnan V, Kumar KJ. Mechanical properties and surface
characteristics of three archwire alloys. Angle Orthod.
2004;74:825–31.
• The Use of Gold in Dentistry AN HISTORICAL OVERVIEW. PART
I J. A. Donaldson British Dental Association Museum, London,
U.K
• Gold in Dentistry: Alloys, Uses and Performance
Helmut Knosp, Consultant, Pforzheim, Germany Richard J
Holliday, World Gold Council, London, UK Christopher W. Corti,
World Gold Council, London, UK
• A non-rusting steel". New York Times. 31 January 1915
• IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p-
ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50
• Variations in surface characteristics and corrosion behaviour of metal brackets
and wires in different electrolyte solution.sChia-Tze Kao, Tsui-Hsien
Huang,Europen jounal of orthodontics volume 33 issue 5,page 555-560
By Dr. Claude Matasa
• ORTHODONTIC BIOMATERIALS
Properties, risks and prevention
• Miura F, Mogi M, Ohura Y, Hamanaka H.: The super- property of the Japanese NiTi
alloy wire for use in orthodontics. Am J Orthod Dentofac Orthop 1986; 90: 1-10.
• An Evaluation of Beta Titanium Alloys for Use in Orthodontic Appliances
JON GOLDBERG* and CHARLES J. BURSTONE+
Department of Restorative Dentistry,* Department of Orthodontics+, The University
of Connecticut Health Center, Farmington, Connecticut 06032, and Institute of
Materials Science,*+ Storrs, Connecticut 06268
• Structure, Composition, and Mechanical Properties of Australian Orthodontic Wires
Brian M. Pelsuea; Spiros Zinelisb; T. Gerard Bradleyc; David W. Berzinsd; Theodore Eliadese;
George Eliadesf
Wrought metal alloys

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Wrought metal alloys

  • 1.
  • 2. CONTENTS DEFINITION HOW WROUGHT METAL ALLOYS ARE MADE? USES PROPERTIES DEFORMATION OF METALS CARBON STEEL GOLD ALLOYS
  • 3.  STAINLESS STEEL TITANIUM ALLOYS CHROMIUM – COBALT ALLOYS AJ WILCOCK WIRES CONCLUSION
  • 4. • Wrought: Beaten to shape. • Alloys: A metal made by combining two or more metallic elements to give greater strength or resistance to corrosion
  • 5. • What are wrought metal alloys? These are cold worked metals that are plastically deformed to bring about a change in shape of structure and their mechanical properties.
  • 6. How wrought alloys are made? Mechanical work Heat treatment Wrought alloy
  • 7. How wrought metal alloys are made? Cast alloys Series of dies Intermdiate heat treatment Round wires
  • 8. Where all they are used?
  • 10. PARTIAL DENTURE CLASP ENDODONTIC FILES SURGICAL INSTRUMENTS
  • 11. PROPERTIES • Strength • Stiffness • Springback • Resilience • Formability • Malleability • Ductility • Joinability • Biocompatibility
  • 12. STRESS STRAIN ELASTIC POINT THE RATIO OF STRESS TO STRAIN N THE LINEAR PORTION OF THE CURVE IS CALLED YOUNG’S MODULUS ELASTIC LIMIT
  • 15. STRESS STRAIN SPRING BACK POINT OF ARBITARY CLINICAL LOADING
  • 18. MALLEABILITY • The material's ability to form a thin sheet by hammering or rolling.
  • 19. DUCTILITY • The material's ability to be stretched into a wire.
  • 21. JOINABILITY Ease of auxillary attatchment soldering or welding
  • 23. DEFORMATION OF METALS  LATTICE IMPERFECTIONS  DISLOCATIONS  STRAIN HARDENING  FRACTURE
  • 24. CRYSTALIZATION OF METALS RANDOM GROWTH LATTICE POINTS ARE VACCANT OR OVER CROWDED LATTICE IMPERFECTIONS
  • 25. Lattice imperfections are classified as: POINT DEFECTS LINE DEFECTS
  • 26. POINT DEFECTS Vacancy – a vacant lattice site Divacancy/ Trivacancy – two or more missing atoms Interstitial – extra atom present in space lattice
  • 27. Vacancies are also known as “Equilibrium defects”. This is necessary for the process of diffusion of metals
  • 28. DISLOCATIONS Edge dislocation - lattice is regular except for the one plane of atoms that is discontinuous, forming “dislocation line” at the edge of the half plane.
  • 29. • Edge dislocation • Continuous shear stress application • Dislocation reaches edge of the crystal & disappears • Leaves ONE UNIT of slip at the crystal surface
  • 31. Dislocations are not equilibrium defects it requires significant energy Slip plane – plane along which a dislocation moves
  • 32. STRAIN HARDENING/ WORK HARDENING • DEFORMATION AT ROOM TEMPERATURE
  • 33. Dislocations tend to buildup at grain boundaries Atomic slip occurs on other intersecting slip planes Point defects increase & entire grain becomes distorted Greater stress is required to produce further slip Metal becomes stronger, Harder and less Ductile Further increase in cold work metal FRACTURE
  • 34. • Consequences of strain hardening • Surface hardness • Yield Strength • Ultimate tensile strength •Ductility • Resistance to corrosion of the metal
  • 35. ANNEALING • Controlled heating and cooling process designed to produce desired properties in a metal. • Annealing takes place in 3 successive stages Recovery Recrystallization Grain growth
  • 36.
  • 37. RECOVERY • Cold worked properties begin to disappear. • Slight decrease in tensile strength. • No change in ductility. • No changes in microscopic structure.
  • 38. • Recrystallization The old grains are replaced by new set of grains. The material attains its original soft and ductile condition. The fibrous structure is transformed to small grains.
  • 39. • Grain growth Phenomenon occurs only in wrought metals Grain size range from fine to coarse Fine grain structure if annealed further, grains begin to grow Large grains consume smaller grains Grain growth process does not progress indefinitely to form single crystal Rather, an ultimate coarse grain structure is formed
  • 40. CARBON STEELS • Iron-based alloys usually containing 1.2% Carbon • Based on 3 possible lattice arrangements of iron, different classes of steels are: oFerrite oAustenite oMartensite
  • 41. Ferrite  Body centered cubic (BCC)  Pure iron at room temperature  Phase is stable in temperature as high as 912C  Carbon has very low solubility in ferrite
  • 42. Austenite • Face centered cubic (FCC) • Stable form of iron at temperature between 912C & 1394C • Maximum carbon solubility is 2.1% by weight.
  • 43. Martensite • Body centered tetragonal crystal structure. • Produced by quenching of austenite to undergo spontaneous, diffusionless transformation. • This is a very strong brittle and hard alloy. • The formation of martensite is actually a strengthening mechanism of carbon steel.
  • 44. • Lattice is highly distorted & strained resulting in an extremely hard, strong, brittle alloy-MARTENSITE MARTENSITE decomposes to form FERRITE & CARBIDE Accelerated by heat treatment process called TEMPERING Reduces hardness but increases toughness
  • 47. GOLD WIRES WRAPPED AROUND THE NECK OF ADJACENT TEETH. The Use of Gold in Dentistry AN HISTORICAL OVERVIEW. PART I J. A. Donaldson British Dental Association Museum, London, U.K.
  • 48. DENTAL APPLICATIONS OF GOLD ALLOYS CONSTRUCTION OF REMOVABLE PARTIAL DENTURE CLASP. FABRICATION OF ORTHODONTIC APPLIANCES. AS RETENTION PINS FOR RESTORATION.
  • 49. • Type 5 and Type 10 dental gold alloys are used as orthodontic wires. Gold in Dentistry: Alloys, Uses and Performance Helmut Knosp, Consultant, Pforzheim, Germany Richard J Holliday, World Gold Council, London, UK Christopher W. Corti, World Gold Council, London, UK
  • 50.
  • 51. PLATINUM-GOLD-PALLADIUM WIRES (P-G-P) • Composition: – Platinum: 40%-50% – Gold: 25%-30% – Palladium: 25%-30% • They possess, 1) High fusion temperature & high recrystallization temperature. 2) Meet composition requirements for ADA type I gold wire.
  • 52. PALLADIUM-SILVER-COPPER WIRES (P-S-C) Composition: Palladium: 42%-44% Silver: 38%-41% Copper: 16%-17% Platinum: 0%-1% P-S-C wires are neither Type I nor Type II gold wires, but their mechanical properties meet the requirements for ADA Type I or II gold wire
  • 53. EFFECT OF CONSTITUENTS OF GOLD ALLOYS PLATINIUM – • Bluish white metal. • Hardness similar to copper. • Higher melting point ( 1772°C) than porcelain. • Coefficient of thermal expansion close to porcelain. • Lighten the color of yellow gold based alloys • Common constituent in precision prosthetic attachments.
  • 54. PALLADIUM • White metal darker than platinum • Density little more than half that of Pt and Au • Absorbs hydrogen gas when heated • Not used in pure state in dentistry • Whitens yellow gold based alloys.
  • 55. SILVER(Ag) • Malleable, ductile; white metal. • Stronger and harder than gold, softer than copper. • Absorbs oxygen in molten state and difficult to cast • Forms series of solid solutions with palladium and gold . • Neutralizes reddish color of alloys containing copper
  • 56. COPPER: • Contributes the ability to age harden. IRIDIUM: • Grain refiners • Improves mechanical properties and uniformity of properties within alloy • Extremely high melting point of Ir - 2410°C and Ru - 2310°C – serve as nucleating centers
  • 57. NICKEL : • strengthenerofalloybut itreducesductility. • largequantityofNitends toreduce tarnish resistance&changealloy responsetoage hardening. ZINC : • added as a scavenger agent to obtain oxide-free ingots
  • 58. TREATMENT OF GOLD ALLOYS • Softening heat treatment/homogenizing- Solution heat treatment. • Hardening heat treatment-Age hardening.
  • 59. Softening Heat Treatment • Increases ductility . • reduces tensile strength ,proportional limit and hardness.
  • 60. HARDENING HEAT TREATMENT • Increases strength, proportional limit, and hardness, but decreases ductility. • Copper present in gold alloy helps in this process.
  • 62. HISTORY • First developed accidently by Harry Brearley in Sheffield, England.
  • 63.  He tested this steel with nitric acid ,lemon juice and tested under microscope and found that his alloys were highly resistant, and immediately recognised the potential for his steel within the cutlery industry.  He named it as ‘Rustless Steel’, but Stuart, dubbed it ‘Stainless Steel’ after testing the material in a vinegar solution, and the name stuck
  • 64. • Stainless steel entered dentistry in 1919, introduced at Krupp’s dental poly clinic in Germany by F. Haupt Meyer. • In 1930 Angle used it to make ligature wires.
  • 65. • Manufacturing of stainless steel MELTING INGOT FORMATION ROLLING DRAWING
  • 66. MELTING The selection and melting of the components of alloys influence the physical properties of wire .
  • 67. Composition (as per AISI) TYPE Cr Ni C Mn Si P S 302 17-19 8-10 0.15 2 1 0.045 0.03 304 18-20 8-12 0.08 2 1 0.045 0.03 416 12-14 - 0.15 1.25 1 0.06 0.15
  • 68. • the molten metal is poured into the mold. • A non uniform chunk of metal is produced. • The mechanical properties of the ingot is controlled by its granular structure. • When the ingot is cooled, grains forms at once. • These growing crystals are surrounded each another. Ingot formation INGOT — colony of irregularly shaped grains of different materials.
  • 69. The pouring and cooling process affect porosity. When ingot cools the inner mass hardens later, inside the outside hardened shell, which results in additional vacuum voids.
  • 71. • First mechanical step in process. • Ingot is rolled in series of rollers to reduce its diameter. •. Now the wire is actually an "distorted ingot". • The squeezing and rolling of ingot alters the shape and arrangement of the crystals • The metal is annealed by heating into high temperature, which relives the internal stress formed by rolling. • On cooling ,it resembles an original casting. • Rolling will cause the elongation crystals into an finger like process, closely meshed with each other. • Hardness/ brittleness increases as the grain positions and arrangements are altered
  • 72. DRAWING The wire is reduced to its final size by drawing. This is a more precise process in which the wire is pulled through a small hole in a die. Before it is reduced to orthodontic size a wire is drawn through many series of dies and annealed several times along the way to relieve work hardening.
  • 73.
  • 74. • The wires used in orthodontics are generally American Iron and Steel Institute {AISI} types 302 and 304 austenitic stainless steels. These alloys are known as “18-8” Stainless steels, so designated because of the percentages of chromium and nickel in the alloy. IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p- ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50
  • 75. Properties of stainless steel • When 12-30% chromium is added to steel it forms STAINLESS STEEL. • Yield strength - 1100-15000Mpa. • The modulus of elasticity - 160 to 180 GPa. • PASSIVATION- property of SS to resist tarnish and corrosion. IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p- ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50
  • 76.
  • 77. • Sensitization CORROSION RESISTANCE OF STAINLESS STEEL 18-8 STAINLESS STEEL LOSES ITS RESISTANCE TO CORROSION. DUE TO PRECIPITATION OF CHROMIUM CARBIDE AT GRAIN BOUNDARIES. (650C) Reduce the carbon content. Precipitate carbide along slip planes. METHODS TO REDUCE
  • 78. • STABILIZATION A method employed where introduction of some element that precipitates as carbide in preference to chromium TITANIUM is used approx 6 times Carbon content for stabilization
  • 80. Ferritic stainless steel • It has BCC structure • Composition: Chromium - 11.5% to 27% Carbon – 0.2% Nickel – 0% • Properties: – Provide good corrosion resistance. – Not hardenable by heat treatment because temperature change induces no phase change in solid state. – Not readily work hardenable. – Little application in DENTISTRY.
  • 81. Martensitic stainless steel • BCT structure. • Composition: Chromium – 11.5% to 17% Nickel – 0% to 2.5% Carbon – 0.15% to 1.2% • Properties: – Can be heat treated – Has less corrosion resistance than other types of stainless steels • Used for surgical and cutting instruments
  • 82. Austenitic stainless steel • FCC structure. • AISI 302 series • Most corrosion resistant metal. • Used for orthodontic wires,endodontic instruments, crowns in pediatric dentistry.
  • 83. Austenite 18-8 stainless steel used in orthodontic stainless steel wires and brackets AISI 302(basic alloy) 17-19% chromium 8-10%nickel 0.15% carbon AISI 304 18-20%chromium 8-12%nickel 0.08% carbon
  • 84. • AISI 316 L L – low carbon content, 0.03% 10-14% Nickel 2-3% molybdenum 16-18% chromium - used to make implants AISI-type is currently used for bracket manufacturing Variations in surface characteristics and corrosion behaviour of metal brackets and wires in different electrolyte solution.sChia-Tze Kao, Tsui-Hsien Huang,Europen jounal of orthodontics volume 33 issue 5,page 555-560
  • 85. Comparing Austenitic over Ferritic stainless steel Austenitic stainless steel has: • -Greater ductility & ability to undergo more cold work without fracturing • -Substantial strengthening during cold working • -Greater ease of welding • -Ability to overcome sensitization • -Comparative ease in forming -Less critical grain growth
  • 86. Duplex steels SAF2205 • Both austenite and ferrite grains • Increased toughness and ductility than Ferritic steels • Twice the yield strength of austenitic steels • High corrosion resistance • Lower nickel content By Dr. Claude Matasa ORTHODONTIC BIOMATERIALS Properties, risks and prevention Due to its low content in nickel, the steel has been preferred for the manufacture of one-piece brackets by CEOSA, Madrid (Bioline® & Low nickel”®)
  • 87. Precipitation hardened steels [pH steels] [600 series] [630/17-4] [631/17-7]  Certain elements as chromium,copper,etc added to steel tends to precipitate and increase the hardness on heat treatment. –aging treatment- decrease corrosion resistance.  The strength is very high.  Used to make mini-brackets.(due to high tensile strength( PH17-4)  Edge lock brackets(17-7 ormco)
  • 88. Cobalt containing alloys Used both for wires and brackets. Contain a large proportion of nickel. Manganese containing steels Known as austenizing element, manganese acts by interstitially solubilizing the real austenizing element nitrogen thus replacing nickel Types [500 series] 501 and 502 are low chromium [4-6%] steel not used for orthodontic appliance
  • 89. Titaniumalloys Nickel titanium (NiTi) β- titanium α- titanium Titanium niobium Timolium Beta III
  • 91. History • The term nitinol is derived from its composition and its place of discovery (Nickel Titanium-Naval Ordnance Laboratory). • William J. Buehler along with Frederick Wang, discovered its properties during research at the Naval Ordnance Laboratory in 1959.
  • 92. Composition: Nickel – 54% Titanium – 44% Cobalt- 2% or less Nitinol alloy can exist in various crystallographic forms: Austenitic phase – BCC lattice, exists at high temperatures & stable form Martensitic phase – Close packed Hexagonal lattice, exists at room temperature
  • 93.
  • 95. • A-NiTi is difficult to bend as they do not undergo plastic deformation easily • Can be shaped if temperature
  • 96. • Superelastic properties of only a section of a wire can be changed by heat. • Properties of A-NiTi have quickly made it the preferred material for orthodontic appliances.
  • 97. MARTENSITIC NiTi Dr GEORGE ANDERSON (1971) SHAPE MEMORY COULD NOT BE EXPLOITED • STIFFNESS • FORCE PER DEACTIVATION • FORMABILITY
  • 98. The cooling/heating cycle shows thermal hyteresis
  • 99. The relative concentration of two phases in the alloy will determine the relative stiffness of the wire and the amount of force delivered.
  • 100. • In metals that crystalize in HCP , deformation occurs by Twinning. This twinning is responsible for Shape memory and super elastic properties of metals.
  • 101. Shape memory effect Superelasticity – phenomenon where austenite to martensite transition is induced by stress . Achieved by 1st establishing a shape at temp erature near 482°C cooled & formed into a 2nd shape and heat treated through a low transition temperature wire will return to its original shape COBALT content is used to control the lower transition temperature (approx 37°C mouth temperature)
  • 102. SHAPE MEMORY THERMALLY INDUCED AT ORAL TEMPERATURE SUPER ELASTICITY MECHANICAL OR STRESS INDUCED MARTENSITIC PHASE TRANSFORMATION AUSTENITIC MARTENSITIC AUSTENITIC
  • 103. Key properties of Nitinol alloys include: • Large forces that can be generated. • Excellent damping properties below the transition temperature. • Excellent corrosion resistance. • Nonmagnetic. • High fatigue strength. • Moderate impact resistance. • Moderate heat resistance. • Biocompatible.
  • 104. Advantages I. Fewer arch wire changes II. Less chair side time III. Less patient discomfort
  • 105. Uses of NITINOL DENTISTRY: ORTHODONTIC WIRES ENDODONTIC FILES
  • 106. • MEDICAL APPLICATION: ANCHORS FOR TENDON FIXATION. STENTS FOR CARDIOVASCULAR APPLICATION
  • 107. • AEROSPACE AND NAVAL APPLICATION: • ACTUATOR TO CONTROL WATER:
  • 108. Miura F, Mogi M, Ohura Y, Hamanaka H.: The super- property of the Japanese NiTi alloy wire for use in orthodontics. Am J Orthod Dentofac Orthop 1986; 90: 1-10. Recent advances in NiTi wires • Bioforce sentalloy • Nitrogen coated archwires • Nitinol total control
  • 109. Nitinol Total Control • Developed by TODD A.THAYER. • Superelastic nickel titanium alloy to deliver light, continuous forces over a desired treatment range with bend ability required to account for variations in tooth morphology,archform and bracket prescriptions.
  • 110. COPPER NiTi Introduced in 1994 by Dr. Rohit Sachdeva. Quartenary alloy • Nickel • Titanium • Copper • Chromium Has both superelastic and shape memory properties.
  • 111. • Advantages of Cu-NiTi over traditional NiTi alloys: More resistant to permanent deformation and better springback Smaller loading force for same degree of deformation More consistent forces which are active longer within the optimal tooth moving range
  • 112. • Presence of copper helps to: • Stress required to deform martensitic phase • Hysteresis Thermal reactive properties of NiTi Creates a consistent unloading force which closely approximates loading forces.
  • 114. • To exploit superelasticity to its fullest potential the working temperature of the orthodontic appliance > austensitic finish temperature. • Difference between austensitic and mouth temperature determines the force generated. • Austensitic temperature 1.COMPOSITION 2.THERMOMECHANICAL TREATMENT 3.MANUFACTURING PROCESS
  • 116. • TYPE I: NOT FREQUENTLY USED AS IT GENERATES VERY HIGH FORCES. Af 15C
  • 117. • TYPE II: • > FORCES WHEN COMPARED TO TYPE III AND TYPE IV. • AVERAGE OR HIGHER PAIN THRESHOLD PATIENTS. • NORMAL PERIODONTAL HEALTH • RAPID TOOTH MOVEMENT. • FORCE GENERATED IS CONSTANY Af 27C
  • 118. • TYPE III: • GENERATES FORCES IN MILD RANGE. • LOW TO NORMAL THRESHOLD PATIENTS. • NORMAL TO SLIGHTLY COMPROMISED PERIODONTIUM. Af 35C
  • 119. • TYPE IV: • GENERATE TOOTH MOVING FORCES ONLY WHEN MOUTH TEMP ERATURE>40 DEG C • FOR PATIENTS WHO ARE VERY SENSITIVE TO PAIN • COMPROMISED PERIODONTAL HEALTH • FOR PATIENTS WHO HAVE LONG INTERVALS BETWEEN APPOINTMENTS OR POOR CO-OPERATION Af 40C
  • 120. • ADVANTAGES: • Constant and sustained unloading forces. • hysteresis – equal actvation and deactivation forces. • Provides prescise transformation temperature. • Easier to engage in a slot • Decrease of force is less than NiTi hence it continues to work as teeth near their intended positions.
  • 121. β-TITANIUM • Termed as Titanium-Molybdenum Alloys (TMA) Dr. CHARLES BURSTONE AND JON GOLDBERG
  • 122. • Composition: – Titanium – 77.8% – Molybdenum – 11.3% – Zirconium – 6.6% – Tin – 4.3%
  • 123. • Mechanical properties of beta-titanium alloys ELASTIC MODULUS • SPRINGBACK. • YIELD STRENGTH TO ELASTIC MODULUS RATIO. • COLD WORKED. • DUCTILITY GOOD FORMABILITY COMPARED TO AUSTENSITIC STAINLESS STEEL • CORROSION RESISTANCE. • ENVIRONMENTAL STABILITY. HEAT TREATMENT
  • 124. ONLY ORTHODONTIC WIRE POSSESSING TRUE WELDABILITY
  • 125. Welding properties of beta-titanium alloys  Clinically satisfactory joints can be made by welding.  Weld made with insufficient heat fails at the interface between the wires.  Overheating may cause a failure adjacent to the welded joint.
  • 126. Advantages of Beta-titanium over Stainless steel • Beta-titanium replaced stainless steel for certain uses, as stainless steel had dominated orthodontics since the 1960s. • It has strength/modulus of elasticity ratios almost twice those of 18-8 austenitic stainless steel, larger elastic deflections in springs, and reduced force per unit displacement, 2.2 times below those of stainless steel appliances. JON GOLDBERG* and CHARLES J. BURSTONE+ Department of Restorative Dentistry,* Department of Orthodontics+, The University of Connecticut Health Center, Farmington, Connecticut 06032, and Institute of Materials Science,*+ Storrs, Connecticut 06268
  • 127. INITIAL TOOTH ALIGNMENT • CLINICAL USE FINISHING ARCHES K-SIR ARCH PENDULUM APPLIANCE
  • 128. TITANIUM-NIOBIUM • Composition : Titanium- 82% Molybdenum-15% Niobium- 3% Nickel free alloy.
  • 129. PROPERTIES • Easy to bend. • Formability < TMA Load deflection • Yield strength < SS. • Stiffness ¼ of SS. • Indicated when lower forces than those exerted by TMA are needed.
  • 130. ADVANTAGES • No leaching of Nickel. • Biocompatible.
  • 131. CLINICAL IMPLICATIONS • Finishing wire with multiple bends • Fixed retainers
  • 132. TIMOLIUM TITANIUM WIRE Timolium archwires combine • Flexibility • Continuous force NICKEL TITANIUM • Springback • High stiffness • Bendability STAINLESS STEEL
  • 133. • Easier to bend and shape • Can be welded. • Loops and bends can be made without breakage.
  • 134. CLINICAL IMPLICATIONS During initial treatment it is excellent for: • space closure • tooth alignment • levelling and bite opening. Total control during detailing makes Timolium the wire of choice during the final treatment phase.
  • 135. β-III WIRES Introduced by Dr.RAVINDRA NANDA  Bendable  High force  Low deflection rate  Co-efficient of friction is more
  • 136. • Nickel free titanium wire with memory • Ideal for multilooping, cantilever, utility arches • First choice of wire for finishing stages where tip & torque corrections fully accomplished during initial stages
  • 137. ΑLPHA- TITANIUM The composition of α-titanium include • 88.9% titanium, • 7.86% Aluminum • 4.05% Vanadium. The elastic modulus and yield strength • 110 GPa and 40 MPa respectively Aluminum, carbon, oxygen and nitrogen, stabilize the a-titanium structure. That is, they raise the temperature for transformation to β-titanium.
  • 138. • Hexagonal lattice possesses fewer slip planes making it less ductile than ß-titanium. • The wires are soft enough for initial gentle action on teeth in spite of large wire dimension . • They seem to harden and become brittle with passage of time in the mouth, possibly due to the absorption of hydrogen and formation of titanium hydrides.
  • 140. • Cobalt – 40% • Chromium – 20% • Nickel – 15% • Molybdenum – 7% • Manganese – 2% • Carbon – 0.016% • Beryllium – 0.04% • Iron – 15.8% Composition:
  • 141. • Also known as ELGILOY. • It is manufactured in four tempers: SOFT DUCTILE SEMIRESILIENT RESILIENT
  • 142. • Heat treatment of elgiloy Softening heat treatment temperature: 1100°C to 1200°C followed by rapid quench Age hardening temperature range: 260°C to 650°C According to the manufacturer, alloy for ELGILOY is held at 482°C for 5 hours
  • 143. • ELGILOY wire is heat treated at 482°C for 7 to 12 minutes - mainly to increase the yield strength & decrease the ductility. ELGILOY wires should not be ANNEALED. • Because the resulting softening effect cannot be reversed by subsequent heat treatment. • If only a portion of wire is annealed, severe embrittlement of adjacent sections may occur
  • 144. The advantages of Co-Cr wires over stainless steel wires include greater resistance to fatigue and distortion, and longer function as a resilient spring. Kapila S, Sachdeva R. Mechanical properties and clinical applications of orthodontic wires. Am J Orthod Dentofacial Orthop. 1989;96:100–9
  • 145. Recovery heat treatment of ELGILOY • Stress-relief heat treatment : ELGILOY wires are heat treated at comparatively low temperatures (370°C to 480°C) after it has been cold worked. Stress-relief treatment: 1)Removes residual stresses during recovery without pronounced alteration in mechanical properties. 2)Improves working elastic properties. 3)Reduce failure caused by corrosion.
  • 146. A J WILCOCK WIRES
  • 147. Wilcock archwire have been the main stay of Begg's tech. Developed by the late Mr. Arthur J. Wilcock senior of Whittlesea, Victoria Australia that enabled Dr. Begg to develop his light wire tech. They are available in spools and straight lengths Until recently the grade of wire routinely used was special plus and for those cases resistant to bite opening extra special plus was used. The new grades and sizes of wires are now available.
  • 148. • Properties of AJ Wilcock wires: TENSILE STRENGTH STIFFNESS RESILIENCE ZERO STRESS RELAXATION RESISTANT TO DEFORMATION
  • 149. • A J Wilcock wires are graded into: REGULAR REGULAR PLUS SPECIAL SPECIAL PLUS PREMIUM PREMIUM PLUS SUPREME
  • 150. Regular grade LOWEST GRADE EASY TO BEND USED FOR AUXILIARIES USED WHEN ARCHFORM DISTORTION IS NOT A PROBLEM OR BITE OPENING IS NOT REQUIRED DIAMETER-0.012-0.024
  • 151. Regular plus Relatively easy to form. More resilient than regular. Used for making auxiliaries. Used for making an archform when more pressure and resistance to deformation are desired. DIAMETER- 0.012-0.020
  • 153. Special plus HARDNESS AND RESILIENCY IS EXCELLENT FOR MAINTAINING ANCHORAGE AND REDUCING OVERBITE CHANCES OF FRACTURE MORE SHOULD BE BENT WITH CAUTION DIAMETER-0.012-0.024
  • 154. Premium High resilience • IDEAL FOR OPEN BITE. DIAMETER-0.012-0.020
  • 155. Premium plus • In early treatment – alignment and levelling. • Preferred in high angle and undue molar extrusion. DIAMETER- 0.011-0.018
  • 156. Supreme • Unravelling crowded anerior teeth • Mini uprighting springs. DIAMETER-0.008-0.011
  • 157. Process of manufacturing SPINNER STRAIGHTENING PULSE STRAIGHTENING
  • 159. • Deformation • Decreased yield stress value makes it strain softened DISADVANTAGES
  • 160. PULSE STRAIGHTENING • The wire is pulsed in special machines the permit high tensile wires to be straightened. • The advantages • —It permits highest tensile wire to be straightened. • —Tensile yield stress is not altered. • —Smoother surface of wire hence less friction.
  • 161. • Greater flexibility of spring fabricated. • Greater resiliency • Permits the usage of small diameter wire resulting in a continuous force with minimal relaxation.
  • 162. • BAUSCHINGER EFFECT If the wires are straightened by the process of reverse straining, meaning flexing in a direction opposite to that of original bend, the yield point of the wire reduces.
  • 163. Clinical tips and facts • The higher grade wires especially pulse straightened are excellent for applying constant force for a longer time without undergoing softening. • For a careless patient and patients with occlusal interference, chance of wire fracture is more. So low grade wire is preferred. • The wire used for making arches is selected according to the load deflection, we required.
  • 164. Clinical tips and facts • The higher grade wires especially pulse straightened are excellent for applying constant force for a longer time without undergoing softening. • For a careless patient and patients with occlusal interference, chance of wire fracture is more. So low grade wire is preferred. • The wire used for making arches is selected according to the load deflection, we required
  • 165. CONCLUSION • In the last few decades, a variety of new alloys has been introduced into orthodontics. • Appropriate use of all the available wire types may enhance patient comfort and reduce chairside time and the duration of treatment. • The restricted use of only stainless steel wires to treat an entire case from start to finish therefore may be indicated only in a few patients. • It may be beneficial instead to exploit the desirable qualities of a particular wire type that is specifically selected to satisfy the demands of the presenting clinical situation. • This, in turn, would provide the most optimal and efficient treatment results.
  • 166. REFERENCES • Phillips' Science of Dental Materials By Kenneth J. Anusavice • Krishnan V, Kumar KJ. Mechanical properties and surface characteristics of three archwire alloys. Angle Orthod. 2004;74:825–31. • The Use of Gold in Dentistry AN HISTORICAL OVERVIEW. PART I J. A. Donaldson British Dental Association Museum, London, U.K • Gold in Dentistry: Alloys, Uses and Performance Helmut Knosp, Consultant, Pforzheim, Germany Richard J Holliday, World Gold Council, London, UK Christopher W. Corti, World Gold Council, London, UK • A non-rusting steel". New York Times. 31 January 1915
  • 167. • IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p- ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50 • Variations in surface characteristics and corrosion behaviour of metal brackets and wires in different electrolyte solution.sChia-Tze Kao, Tsui-Hsien Huang,Europen jounal of orthodontics volume 33 issue 5,page 555-560 By Dr. Claude Matasa • ORTHODONTIC BIOMATERIALS Properties, risks and prevention • Miura F, Mogi M, Ohura Y, Hamanaka H.: The super- property of the Japanese NiTi alloy wire for use in orthodontics. Am J Orthod Dentofac Orthop 1986; 90: 1-10. • An Evaluation of Beta Titanium Alloys for Use in Orthodontic Appliances JON GOLDBERG* and CHARLES J. BURSTONE+ Department of Restorative Dentistry,* Department of Orthodontics+, The University of Connecticut Health Center, Farmington, Connecticut 06032, and Institute of Materials Science,*+ Storrs, Connecticut 06268 • Structure, Composition, and Mechanical Properties of Australian Orthodontic Wires Brian M. Pelsuea; Spiros Zinelisb; T. Gerard Bradleyc; David W. Berzinsd; Theodore Eliadese; George Eliadesf

Hinweis der Redaktion

  1. Cast alloys are made to pass through a series of dies with intermediate heat treatment to eliminate the effects of work hardening,these round wires are then made to pass through turks head to form wire with sq or rectangular cross-sections. Work hardening: inc in strength and hardness and dec in ductility of a metal that is caused by plastic deformation,below recrystalizaion temp.
  2. Ortho wire….endo..prostho
  3. The greatest stress to which a material can be subjected, such that it returns to its original dimension when force is released is called elastic limit
  4. defined as the stress at which a material begins to deform plastically. Prior to the yield point the material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent.
  5. Ultimate tensile strength is measured by the maximum stress that a material can withstand while being stretched or pulled before breaking
  6. THE MAXIUM ELASTIC DEFLECTION. SHOWS HW FAR A WIRE CAN BE DEFLECTED WITHOUT permanent deformation.. This depends upon the elastic strain.
  7. THE AR UNDER STRESS-STRAIN CURVE AT MAX ELASTIC DEFORMATION. The amount of elastic energy per unit volume released on unloading of a material.
  8. THE ABILITY TO CHANGE THE SHAPE OF A MATERIAL LIKE LOOPS…COILS ETC and stops without fracture of wire.. A WIRE WHICH HAS LOW RESISTANCE TO PERMANENT DEFORMATION IS EASIEST TO FORM.
  9. Since arch wire is in close contact with the oral cavity for a lengthy period they should b resistant to corrosion and should not elicit allergic response.
  10. Represents the ease of……… either by soldering or welding
  11. Proportonal limit: the maximum stress at which stress is proportional to strain above which plastic deformation occurs.
  12. Crystallization in metal does not occur in regular fashion but occurs as random growth with some lattice positions left vacant and others overcrowded.
  13. A defect in which an atom is missing from one of the lattice sites is known as a 'vacancy' defect. It is also known as aSchottky defect, although in ionic crystals the concepts are not identical.
  14. Vacancies are “Equilibrium defects” because a crystal lattice that is in equilibrium contains a certain number of these defects.
  15. Dislocation line also known as line defects. These reduce the strength of metals.
  16. THE MORE THE SLIP PLANE THE EASIER TO DEFORM METAL
  17. INCREASE IN STRENGTH AND HARDNESS AND DECREASE IN DUCTILITY OF A METAL THAT IS CAUSED BY PLASTIC DEFORMATION AT ROOM TEMP.
  18. DURING COLD WORKING- TENSILE STRENGTH INCREASES AND DUCTILITY DECREASES. RECOVERY: Cold worked properties begin to disappear. Slight decrease in tensile strength. No change in ductility. No change in microstructure. RECRYSTALIZATION The old grains are replaced by new set of grains. The material attains its original soft and ductile condition. The fibrous structure is transformed to small grains. GRAIN GROWTH Grain size range from fine to coarse Fine grain structure if annealed further, grains begin to grow Large grains consume smaller grains Grain growth process does not progress indefinitely to form single crystal Rather, an ultimate coarse grain structure is formed
  19. 1.Rapid changes in microstructure 2. On completion of recrystalization 3. The fibrous structure in cold worked is transformed to small grains.
  20. Produced by rapid cooling (quenching) of austenite to undergo spontaneous, diffusionless transformation.
  21. Several dental historians have referred to the discovery by Junker (2), in 1914, in a burial shaft at Giza, of two molar teeth held together by a gold wire. seventh centry B.C., to insert a substitute tooth by replacing the gold wire by gold bands in front of and behind the incisor teeth on each side of the gap, drilling a hole through both bands and the new tooth, and inserting a gold wire.
  22. The discoveries were dated back to 550 B.C . A canine tooth like object made of two piece of calcite having hardness similar to natural teeth showing wear on the chewing surface & secured with gold wires wrapped around the neck of adjacent teeth
  23. Gold wires resemble Type IV gold casting alloys in composition, but typically they contain less gold
  24. High fusion temp bcz of increased platinium and palladium content.
  25. P-G-P wires are the most resistant to recrystallization because it contains sufficient platinum & palladium
  26. INGOT — colony of irregularly shaped grains of different materials. 
  27. Porosity- Gases that are either dissolved in the metal or produced by chemical reactions within the mass from bubbles that are trapped in the metal
  28. The wire is reduced to its final size by drawing. This is a more precise process in which the wire is pulled through a small hole in a die. Before it is reduced to orthodontic size a wire is drawn through many series of dies and annealed several times along the way to relieve work hardening.
  29. IOSR Journal of Dental and Medical Sciences (IOSR-JDMS) e-ISSN: 2279-0853, p-ISSN: 2279-0861.Volume 14, Issue 1 Ver. I (Jan. 2015), PP 47-50
  30. The yield strength can be increased to about 1700 MPa after heat treatment. The yield strength to modulus of elasticity ratio indicates a lower spring back of stainless steel as compared to the newer titanium based alloys
  31. The chromium in the stainless steel forms a thin, adherent passivating oxide layer that provides corrosion resistance by blocking the diffusion of oxygen to the underlying bulk of the alloy.
  32. a process where 18-8 stainless steel loses its resistance to corrosion when heated between 400C and 900C.
  33. AISI 302(basic alloy) AISI 304 18-20%chromium 8-12%nickel 0.08% carbon AISI 304 17-19% chromium 8-10%nickel 0.15% carbon
  34. The sample was passed around and flexed by the participants. One of them applied heat from his pipe lighter to the sample and, to everyone's surprise, the metal took its previous shape.[5]
  35. Austennitic- parent phase Martemsitic- daughter phase
  36. Properties of A-NiTi have quickly made it the preferred material for orthodontic appliances where a long range of activation with a relatively constant force is needed.
  37. SME SUPPRESSED DURING COLD WORKING. LOW FORCDE PER DEACTIVATION DELIVERING LIGHT CONTINUOUS FORCE
  38. The temperature at which austenite transforms to martensite is generally referred to as the transformation temperature. When the alloy is fully austenite, martensite begins to form as the alloy cools at the so-called martensite start, or Ms temperature, and the temperature at which the transformation is complete is called the martensite finish, or Mf temperature. When the alloy is fully martensite and is subjected to heating, austenite starts to form at the As temperature, and finishes at the Af temperature. When the alloy is fully austenite, martensite begins to form as the alloy cools at the so-called martensite start, or Ms temperature, and the temperature at which the transformation is complete is called the martensite finish, or Mf temperature. When the alloy is fully martensite and is subjected to heating, austenite starts to form at the As temperature, and finishes at the Af temperature.
  39. Twinning means the lattice that is divided into symetrical halfs are no longer in the same plane but at a certain angle. Hexagonal close packimg.
  40. Large forces that can be generated due to the shape memory effect.
  41. These wires do not need to be retightened as often as other wires because they can contract as the teeth move unlike conventional stainless steel wires Because of the high fatigue tolerance and flexibility of nitinol, it greatly decreases the possibility of an endodontic file breaking inside the tooth during root canal treatment, thus improving safety for the patient.
  42. Residual strain is the amount of permanent deformation that remains in the archwire after unloading. Bendability is indicated by residual strain.
  43. Introduced in 1994 by Dr. Rohit Sachdeva. Quartenary alloy Nickel Titanium Copper Chromium Has both superelastic and shape memory properties.
  44. Dec hysteresis so it does not lose its recovery load
  45. USES BOTH STRESS INDUCED AND TEMPERATURE DEPENDENT MARTENSITIC TRANSFORMATION
  46. Af temperature is controlled by composition….thermomechanical treament and manufacturing process.
  47. Easier to engage bcz 20% less loading force than NiTi.
  48. Low elastic modulus, WHEN COMPARED TO SS hence large deflections for low forces has high ratio of yield strength to elastic modulus – can sustain large elastic acivations β-titanium can be highly cold worked HIGHLY DUCTILE WHICH ALLOWS IT TO BE FORMED INTO ARCHES WITH COMPLICATED LOOPS. formability is comparable to austenitic stainless steel BCZ OF BCC STRUCTURE. has excellent corrosion resistance and environmental stability Heat treatment of β-titanium is NOT recomme
  49. K SIR ARCH- 0.019INCH PENDULUM -0.032INCH
  50. Careful manipulation with pliers is recommended when using this wire because it withstands only minimal working. Heat treatment makes red Elgiloy wire extremely resilient. Since this wire fractures easily after heat treatment, all adjustments should be made before this precipitationhardening process.
  51. Careful manipulation with pliers is recommended when using this wire because it withstands only minimal working. Heat treatment makes red Elgiloy wire extremely resilient. Since this wire fractures easily after heat treatment, all adjustments should be made before this precipitationhardening process
  52. Structure, Composition, and Mechanical Properties of Australian Orthodontic Wires Brian M. Pelsuea; Spiros Zinelisb; T. Gerard Bradleyc; David W. Berzinsd; Theodore Eliadese; George Eliadesf
  53. Mechanical process straightening resistant materials usually in the cold drawn condition. the wire is pulled through high speed, rotating bronze rollers that torsionally twist into straight condition.
  54. History of Orthodontics By Basavaraj Subhashchandra Phulari