THE FERMENTATION PROCESS AND ITS TYPES ARE DISCUSSED HERE, WITH SOME EXAMPLES AND SYNTHESIS FORMED BY FERMENTATIONSUCH AS ANTIBIOTICS INCUDING PENICILLIN, STREPTOMYCIN AND VITAMINS A VITAMIN B2, VITAMIN B12.
2. CONTENTS
Introduction
Types of fermentation
Production of –
1. Antibiotics : Penicillin & Streptomycin
2. Vitamins: B2 & B12
References
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3. Introduction
Pasteur definition: “life without air”, anaerobe red
ox reactions in organisms.
New definition: a form of metabolism in which the
end products could be further oxidized.
For example: a yeast cell obtains 2 molecules of ATP
per molecule of glucose when it ferments it to ethanol
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4. 4
Some important fermentation products
PRODUCT ORGANISM USES
Ethanol Saccharomyces
cerevisiae
Industrial
solvents
beverages
Glycerol Saccharomyces
cerevisiae
Production of
explosives
Lactic acid Lactobacillus
bulgaricus
Food and
pharmaceutical
Acetone &
Butanol
Clostridium
acetobutylicum
solvents
5. Difference between FERMENTATION
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AEROBIC
FERMENTATION
ANAEROBIC
FERMENTATION
Set of chemical reactions
involved in production of
energy by completely
oxidizing food.
Chemical breakdown of
organic substrate into
ethanol or lactic acid by
micro-organism in absence
of oxygen
Occurs in both cytoplasm
and mitochondria
Occurs in cytoplasm
Occurs in higher animals
and plants
Occurs in yeast ,parasites,
and bacteria
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Uses molecular oxygen as
final electron acceptor in
ETC
Does not use oxygen
Produces 6 water
molecules/glucose
Does not produce water
Glucose completely broken
into CO2 & O2
Glucose incompletely
oxidized either into ethanol
& lactic acid
NAD+ regeneration occurs
in ETC
NAD+ regeneration occurs
during partial oxidation of
Pyruvate
36 ATP is produced Only 2 ATP is produced
Continued……
7. Penicillin
Also known as Penicillium Notatum / Chrysogenum.
It is common in temperate and subtropical region and
can be found on salted food products, but it is mostly
found in indoor enviroments, especially in damp or
water damaged buildings.
It is source of several β-lactum antibiotics, which
inhibits biosynthesis of bacterial cell wall.
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9. Production
P. chyrosegenum is high yielding strain and therefore
most widely used as production strain.
Innoculum preparation- various sequential steps are
necessary like:
1. A starter culture is needed for innoculation.
2. After getting growth on solid media, one or two
growth stages should allowed in shaken flask
cultures to create a suspension, which can be
transfered to seed tanks for further growth.
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10. 3. After about 24-28 hours, the content of seed tanks is
transfered to primary fermentation tanks.
4. All the bio-parameters like temperature, pH, aeration,
agitation,etc. should be properly maintained.
A. BIO-PARAMETERS-
pH- near 6.5
Temperature – 260- 280 C
Aeration- Continous stream of sterilized air is pumped
into it.
Agitation- have baffles which allows constant agitation
(200rpm).
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11. B. NUTRIENT MEDIA
Fermentation broth contains all necessary elements
required for the proliferation of micro-organisms.
Generally it contains-
1. Carbon source
2. Nitrogen source
3. Mineral source
4. Precorsors
5. Anti – foaming agents
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Composition of nutrient media for penicillin
1. Corn steep liquor 3.5%
2. Lactose 3.5%
3. Glucose 1%
4. Calcium carbonate 1%
5. Potassium hydrogen phosphate 0.4%
6. Edible oil 0.25%
Phenyl acetic acid as preservative
13. C. RECOVERY
The recovery of Penicillin is carried out in three
successive stages:
1. Removal of mycelium
2. Counter current solvent extraction of penicillin
3. Treatment of crude extract
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14. For increasing yield of penicillin
Adding corn syrup
Selection of strain
Mutation and selection
Sexual reproduction
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15. streptomycin
Streptomycin is an bactericidal antibiotic drug
belonging to class of aminoglycosides.
Derived from actinobacterium Streptomyces griseus.
Used against gram negative bacteria especially.
Chemical composition – It contains 3 sugars derived
from glucose with C, N, O & H elements.
Chemical formula- C21H39N7O12
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16. INNOCULUM
Streptomyces griseus maintained in soil stocks or
lyophilized in carrrier are innoculated into sporulation
medium which builds up mycelial innoculum.
THE HOCKENHUL MEDIUM
1. Glucose 2.5%
2. Extracted soya meal 4%
3. Distillers dried soluble 0.5%
4. Sodium chloride 0.25%
pH 7.3-7.5
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Production
17. A. NUTRIENT MEDIA
Medium is a nutritive substance in which cultures
are grown for scientific purposes.
The culture medium for streptomycin consists of:
1. Carbon source
2. Nitrogen source
3. Animal oils
4. Vegetable oils
5. Mineral oils
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18. B. FERMENTATION PROCESS
Spores of S. griseus are innoculated into medium to
establish a culture with high mycelial biomass for
introduction into innoculum tank, using innoculum to
initiate the fermentation process.
Yield in production vessel responds to high aeration &
agitation condition
Other condition are:
Temperature 250-300C
pH range 7-8
Time- 5-7 days
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19. The fermentation process for production of
streptomycin involves three phases :
1. Phase I (last up 24 hours)
2. Phase II (takeplace5-7 days)
3. Phase III (harvested before cell lysis)
C. RECOVERY & PURIFICATION
1. Removal of mycelium
2. Recovery process
3. Purification
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20. Cyanocobalamine ( B12)
Cyanocobalamin is industrially produced stable cobalmin
from which is not found in nature
It is obtained exclusively by fermentation process.
Merck began production of vitamin B12 by Pseudomonas
dentrificans in 1952 & have improved the efficiency of
culture more than 30 folds relative to the performance of
original soil isolates by genetic manipulations and
microbial screening.
Mutagenic treatments have resulted in improved activity.
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21. Mutagenic treatments have resulted in improved
activity.
Structure of cyanocobalamine :
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23. Riboflavin (B2)
Riboflavin has been produced commercially by chemical
synthesis, by fermentation and by combination of
fermentation and chemical synthesis.
Fermentation route has been widely used as it produces
the vitamin in single step, resulting in substantial cost
savings.
Most of the producers like BASF, Roche, ADM/
Aventis, Hubei Gaungii prefer fermentative production.
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24. Although bacteria (Clostridium species) & yeasts
(Candida species) are good producers, two closely
related Ascomycete fungi, Eremothecium ashbyii
& Ashbya gossypii, are considered the best
riboflavin producers.
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