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Sustainability Information in Mining:
Technologies and Processes for Data
Aggregation, Management, and Reporting




Stuart Jackson
Schneider Electric
SME Annual Meeting and Exhibition 2013
Schneider Electric Overview




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Content
   ●Part I: The Importance of Sustainability Information
           ●Complex Pressures
                  ●Regulatory, Investors, Competitive/Customer, Social
           ●Energy Cost Incentive
                  ●Energy Costs of Goods Sold
           ●‘Resources’ Available
                  ●Sustainability ‘Overburden’
                  ●Reporting/Disclosure Requirements



   ●Part II: What’s a Mine to Do?
           ●Processes
                  ●Strategy
                  ●Inventory Management Plan
           ●Technology
                  ●No Spreadsheets
                  ●Enterprise Management Systems




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Complex Pressures




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Regulatory Pressures and Progress




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
US EPA FLIGHT
  ●Facility Level Information on Greenhouse Gases
         ● Data reported as of January 15, 2013




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Data Mining: New Depths of Transparency




    U.S.>Metals>Iron & Steel>State>Indiana>US Steel Corp>Gary Works, Gary Indiana>11,443,640 MTCO2e
Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Investor Pressures
                                                                                             ●1/3 of World’s Invested
                                                                                              Capital Calls for Corporate
                                                                                              Environmental Data
                                                                                              Disclosure Through CDP
                                                                                             ●722 Investors with US $87
                                                                                              Trillion in Assets
                                                                                             ●5,000 Requests in 2013




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Customer Pressures
    ●Customer Questionnaires
            ● Customer’s Supply Chain




                                                                                                                                      Mining and Minerals
                                                                                                                                      Source: Greenbiz
Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Customer Pressures
    ●Vale asks Schneider to Disclose
     Emissions
    ●Other companies are reaching into
     their value chains




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Energy Cost Incentive
   ●Energy
           ● Represents ~15% of the
             total cost of production
           ● Affects production costs
                    ●Diesel ranged from $2 to +$4.50
                     globally for many Schneider
                     Clients




                                                                                             In the U.S., the mining industry spent
                                                                                              3.2 Billion on energy, or 21% of the
                                                                                             total cost of its supplies (not including
                                                                                                                labor)



Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Energy – Cost or Asset?


                                                                                                                       •Competitive Advantage
                                                                                                                       •Market differentiation
                                                                                                                       •GHG Reductions
                                                                                                                       •Lower Energy Costs
                                                                                                                       •Longer Asset Life




                                                                                                                                      http://www1.eere.energy.gov/manufacturing/resource
Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Global Regions – Sustainability Examples
    ●Though geography, politics, and sectors differ, similarities
     exist in the developing sustainability arena
    ●Lets look at:
                      ●Australia
                      ●Brazil
                      ●Chinese Demand




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Australia – Canary in the Coal Mine?
     ●Increasing Costs of Business
            ● High Costs of Labor, Compliance
            ● Carbon Taxes
            ● Mineral Resource Rent Taxes (Iron and Coal)
            ● Water Availability
            ● Stagnant Commodity Prices
            ● Cheap US Natural Gas = Increased US Coal Exports




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Brazil -Sustentabilidade
     ● Growing Mining and Minerals Sector
     ● Challenges Entering New Markets
              ● Requires Sound Sustainability Management,
                Transparency, Disclosure




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Chinese Demand
    ●Brazil wants to be part of the market
    ●Demand is driving more production
     which means expanding the supply
     chain’s license to operate




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Data Management and Reporting
   ●The need for sustainability programs is
    clear
   ●Lack of human resource capacity,
    clearly defined data collection
    processes, accountability, technological
    tools to multiply efficiency
           ●Who, what, when, and where of data collection –
           graphics?
           ●What is the scope of tasks within an environmental
           team at a mining company?
           ●Who does GHG reporting? Environmental
           Compliance? Mine engineers? Public Relations?




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Sustainability ‘Overburden’
     ●EPA MRR, CDP, GRI, corporate reports,
      customer questionnaires
     ●Reporting demands > available resources
     ●Reporting emanates from wrong
      department
            ● Sustainability is complex, multi-
              disciplinary – technical and
              strategic
     ●“Business is Mining Not
      Reporting”



Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Part II: What’s a Mine to Do?
    ●Where is the Mining Industry as a whole?
    ●Evolution of a Sustainability Program
    ●Processes
            ●Strategy
            ●Inventory Management Plan
    ●Technology
            ●No Spreadsheets
            ●Enterprise Management Systems




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Sustainability in the Mining Industry
           ● The 80% who develop practices
             based on common sense in
             response to particular context,
             which in some cases results in
             good work but is generally not
             benchmarked to international
             standards and can be highly
             variable in the quality of both
             delivery and outcomes


           ● The 15% who are well managed,
             reporting material issues,
             showing improvements, and are
             recognized as leaders


           ● The small 5% segment who want
             to avoid sustainable
             development issues




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Evolution of a Sustainability Program
                                                                                   1. Develop Sustainability Strategy
                                                                                             • Determine corporate profile
                                                                                             • Set goals & objectives
                                                                                             • Governance structure


                                                                                   2. Implement Reporting Program
                                                                                             •   Develop management plan
                                                                                             •   Establish measurement & reporting structure
                                                                                             •   Operations and Products / Supply Chain
                                                                                             •   Set baseline with third-party verification


                                                                                   3. Evaluate Footprint & Prioritize Actions
                                                                                             • Identify portfolio opportunities
                                                                                             • Commit to targets
                                                                                             • Create performance metrics (KPIs)


                                                                                   4. Implement Optimization Activities
                                                                                             • Reduce (raw material, energy, water, waste)
                                                                                             • Renew (renewable energy, recycle, treat & reuse)
                                                                                             • Restore (offset impact, manage credits)


                                                                                   5. Communicate Results & Performance
                                                                                             •   Employee & stakeholder engagement / functional teamwork
                                                                                             •   Voluntary / mandatory reporting
                                                                                             •   Investor / Customer scorecards
                                                                                             •   Supplier engagement and performance


Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Sustainability Strategy
    ●Common Sustainability Challenges
            ● Connecting vision with execution
            ● Cost/benefit metrics for sustainable initiative decision making
            ● Determination of materiality




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Implement Reporting Program
    ●Develop an Inventory Management
     Plan (IMP)
            ● Management and accounting system for
              metrics
            ● Sets boundaries, control methods, &
              methodology for emissions
            ● Defines roles, responsibilities, and
              processes for comprehensive reporting
            ● Who submits data to whom? When?
            ● What technology is going to be used?




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Leveraging Technology
    ●Schneider has clients with 1 to >100k sites - Lessons?
    ●It can’t be done (well) alone
    ●Spreadsheets are often ‘dead ends’
            ● Data entry errors
            ● Analysis and benchmarking are difficult
            ● Often one person aggregates many
    ●Mining and Mineral Challenges
            ● Sites have a small number of ‘viable’ reporters
            ● Reporters are burdened
            ● Access to technology can be limited
            ● Physical availability is scattered
            ● Sites feel ‘left out’ of seemingly ‘one-way’ process

Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Leveraging Technology
    ●Enterprise Management
     Systems
            ● Utilize data feeds and
              interconnectivity of existing
              systems
            ● Utilize Utility Bill Management
              (UBM) Providers
            ● Capture invoice images –
              Auditors!
            ● Train and involve facility-level
              data providers – Site EHS
                     ●Contextualize
                     ●Part of the ‘Bigger Picture’
                     ●Help them reach goals

Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Evaluate Footprint and Prioritize Actions
    ●Identify Portfolio Opportunities
            ● Difficult with Spreadsheets
            ● Benchmark facilities, processes, production
              lines
            ● Requires accuracy – conversions, UOM’s
    ●Commit to Targets
            ● Understand what is feasible
            ● Don’t over-commit on 2nd targets – many do
    ●Create Performance Metrics




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Implement Optimization Activities
     ●Improve Compliance (Report, Mitigate, Remediate)
     ●Reduce (Raw Materials, Energy, Water, Waste)
     ●Renew (Renewable Energy, Recycle, Treat & Reuse)
     ●Restore (Offset Impacts, Manage Credits)
            ● Considering offset and credit impacts on GHG Footprint
                      ●Processes outlined in Inventory Management Plan
                      ●Leverage technology to adjust inventory, Scope 1 & 2




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Communicate Results and Performance
    ●Documented in Strategy and Inventory Management Plan
    ●Employee & Stakeholder Engagement/Functional
     Teamwork
    ●Voluntary/Mandatory Reporting
    ●Investor/Customer Scorecards
    ●Supplier Engagement and Performance
    ●If you’re not reporting, you’re not doing…




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Continuous Improvement




                                                                                                               ab le
                                                        ta in
                                                     u s
                                        S
Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
Thank You!




Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
   Schneider Electric – Presentation Title – SME 2013

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Sustainability Information in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting

  • 1. Sustainability Information in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting Stuart Jackson Schneider Electric SME Annual Meeting and Exhibition 2013
  • 2. Schneider Electric Overview Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 3. Content ●Part I: The Importance of Sustainability Information ●Complex Pressures ●Regulatory, Investors, Competitive/Customer, Social ●Energy Cost Incentive ●Energy Costs of Goods Sold ●‘Resources’ Available ●Sustainability ‘Overburden’ ●Reporting/Disclosure Requirements ●Part II: What’s a Mine to Do? ●Processes ●Strategy ●Inventory Management Plan ●Technology ●No Spreadsheets ●Enterprise Management Systems Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 4. Complex Pressures Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 5. Regulatory Pressures and Progress Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 6. US EPA FLIGHT ●Facility Level Information on Greenhouse Gases ● Data reported as of January 15, 2013 Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 7. Data Mining: New Depths of Transparency U.S.>Metals>Iron & Steel>State>Indiana>US Steel Corp>Gary Works, Gary Indiana>11,443,640 MTCO2e Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 8. Investor Pressures ●1/3 of World’s Invested Capital Calls for Corporate Environmental Data Disclosure Through CDP ●722 Investors with US $87 Trillion in Assets ●5,000 Requests in 2013 Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 9. Customer Pressures ●Customer Questionnaires ● Customer’s Supply Chain Mining and Minerals Source: Greenbiz Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 10. Customer Pressures ●Vale asks Schneider to Disclose Emissions ●Other companies are reaching into their value chains Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 11. Energy Cost Incentive ●Energy ● Represents ~15% of the total cost of production ● Affects production costs ●Diesel ranged from $2 to +$4.50 globally for many Schneider Clients In the U.S., the mining industry spent 3.2 Billion on energy, or 21% of the total cost of its supplies (not including labor) Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 12. Energy – Cost or Asset? •Competitive Advantage •Market differentiation •GHG Reductions •Lower Energy Costs •Longer Asset Life http://www1.eere.energy.gov/manufacturing/resource Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 13. Global Regions – Sustainability Examples ●Though geography, politics, and sectors differ, similarities exist in the developing sustainability arena ●Lets look at: ●Australia ●Brazil ●Chinese Demand Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 14. Australia – Canary in the Coal Mine? ●Increasing Costs of Business ● High Costs of Labor, Compliance ● Carbon Taxes ● Mineral Resource Rent Taxes (Iron and Coal) ● Water Availability ● Stagnant Commodity Prices ● Cheap US Natural Gas = Increased US Coal Exports Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 15. Brazil -Sustentabilidade ● Growing Mining and Minerals Sector ● Challenges Entering New Markets ● Requires Sound Sustainability Management, Transparency, Disclosure Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 16. Chinese Demand ●Brazil wants to be part of the market ●Demand is driving more production which means expanding the supply chain’s license to operate Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 17. Data Management and Reporting ●The need for sustainability programs is clear ●Lack of human resource capacity, clearly defined data collection processes, accountability, technological tools to multiply efficiency ●Who, what, when, and where of data collection – graphics? ●What is the scope of tasks within an environmental team at a mining company? ●Who does GHG reporting? Environmental Compliance? Mine engineers? Public Relations? Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 18. Sustainability ‘Overburden’ ●EPA MRR, CDP, GRI, corporate reports, customer questionnaires ●Reporting demands > available resources ●Reporting emanates from wrong department ● Sustainability is complex, multi- disciplinary – technical and strategic ●“Business is Mining Not Reporting” Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 19. Part II: What’s a Mine to Do? ●Where is the Mining Industry as a whole? ●Evolution of a Sustainability Program ●Processes ●Strategy ●Inventory Management Plan ●Technology ●No Spreadsheets ●Enterprise Management Systems Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 20. Sustainability in the Mining Industry ● The 80% who develop practices based on common sense in response to particular context, which in some cases results in good work but is generally not benchmarked to international standards and can be highly variable in the quality of both delivery and outcomes ● The 15% who are well managed, reporting material issues, showing improvements, and are recognized as leaders ● The small 5% segment who want to avoid sustainable development issues Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 21. Evolution of a Sustainability Program 1. Develop Sustainability Strategy • Determine corporate profile • Set goals & objectives • Governance structure 2. Implement Reporting Program • Develop management plan • Establish measurement & reporting structure • Operations and Products / Supply Chain • Set baseline with third-party verification 3. Evaluate Footprint & Prioritize Actions • Identify portfolio opportunities • Commit to targets • Create performance metrics (KPIs) 4. Implement Optimization Activities • Reduce (raw material, energy, water, waste) • Renew (renewable energy, recycle, treat & reuse) • Restore (offset impact, manage credits) 5. Communicate Results & Performance • Employee & stakeholder engagement / functional teamwork • Voluntary / mandatory reporting • Investor / Customer scorecards • Supplier engagement and performance Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 22. Sustainability Strategy ●Common Sustainability Challenges ● Connecting vision with execution ● Cost/benefit metrics for sustainable initiative decision making ● Determination of materiality Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 23. Implement Reporting Program ●Develop an Inventory Management Plan (IMP) ● Management and accounting system for metrics ● Sets boundaries, control methods, & methodology for emissions ● Defines roles, responsibilities, and processes for comprehensive reporting ● Who submits data to whom? When? ● What technology is going to be used? Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 24. Leveraging Technology ●Schneider has clients with 1 to >100k sites - Lessons? ●It can’t be done (well) alone ●Spreadsheets are often ‘dead ends’ ● Data entry errors ● Analysis and benchmarking are difficult ● Often one person aggregates many ●Mining and Mineral Challenges ● Sites have a small number of ‘viable’ reporters ● Reporters are burdened ● Access to technology can be limited ● Physical availability is scattered ● Sites feel ‘left out’ of seemingly ‘one-way’ process Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 25. Leveraging Technology ●Enterprise Management Systems ● Utilize data feeds and interconnectivity of existing systems ● Utilize Utility Bill Management (UBM) Providers ● Capture invoice images – Auditors! ● Train and involve facility-level data providers – Site EHS ●Contextualize ●Part of the ‘Bigger Picture’ ●Help them reach goals Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 26. Evaluate Footprint and Prioritize Actions ●Identify Portfolio Opportunities ● Difficult with Spreadsheets ● Benchmark facilities, processes, production lines ● Requires accuracy – conversions, UOM’s ●Commit to Targets ● Understand what is feasible ● Don’t over-commit on 2nd targets – many do ●Create Performance Metrics Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 27. Implement Optimization Activities ●Improve Compliance (Report, Mitigate, Remediate) ●Reduce (Raw Materials, Energy, Water, Waste) ●Renew (Renewable Energy, Recycle, Treat & Reuse) ●Restore (Offset Impacts, Manage Credits) ● Considering offset and credit impacts on GHG Footprint ●Processes outlined in Inventory Management Plan ●Leverage technology to adjust inventory, Scope 1 & 2 Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 28. Communicate Results and Performance ●Documented in Strategy and Inventory Management Plan ●Employee & Stakeholder Engagement/Functional Teamwork ●Voluntary/Mandatory Reporting ●Investor/Customer Scorecards ●Supplier Engagement and Performance ●If you’re not reporting, you’re not doing… Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 29. Continuous Improvement ab le ta in u s S Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013
  • 30. Thank You! Schneider Electric – Sustainability in Mining: Technologies and Processes for Data Aggregation, Management, and Reporting– SME 2013 Schneider Electric – Presentation Title – SME 2013

Hinweis der Redaktion

  1. Using FLIGHT, this is a deeper and deeper dive into the data that is publicly reported via eGGRT for MRR compliance. Ultimately, you can follow the data to a single facility. In this case, we start at a U.S. Facility level, take a deeper look at the metals sector, take a deeper look at the iron and steel sector, take a deeper look at the state of Indiana, and take a deeper look at the highest emitting facility in Indiana for this sector – US Steel in Gary, Indiana. This level of data visibility puts serious and significant onus on the reporter for accuracy. There will slowly be no more room to hide.
  2. Supplies include materials received, purchased machinery installed, resales, purchased fuels consumed, purchased electric energy and contract work. http://www1.eere.energy.gov/manufacturing/resources/mining/pdfs/mining_bandwidth.pdf
  3. The two equipment types offering the greatest energy savings potential in the mining industry are the grinding and diesel (materials handling) equipment. By reducing the energy consumption of these two processes to their practical minimum, the mining industry would save about 467 Tbtu/yr or 37% of current energy consumption. Energy savings in the chart include the full implementation of state-of-the-art technology and installation of new technology through R&D investments. This study notes that energy saving opportunities reported in this study are independent of one another. (e.g. improving blasting energy savings will increase downstream savings in materials handling, and beneficiation and processing; however these potential downstream savings are not accounted for in this study. http://www1.eere.energy.gov/manufacturing/resources/mining/pdfs/mining_bandwidth.pdf